Reverse electrodialysis (RED) has vast potential as a clean, nonpolluting, and sustainable renewable energy source; however, pilot-scale RED studies employing real waters remain rare. This study reports the largest RED (1000 cell pairs, 250 m2) with municipal wastewater effluent (1.3–5.7 mS/cm) and seawater (52.9–53.8 mS/cm) as feed solutions. The RED stack was operated at a velocity of 1.5 cm/s and the pilot plant produced 95.8 W of power (0.38 W/m2total membrane or 0.76 W/m2cell pair). During operation of the RED, the inlet design of the stack, comprising thin spacers, and the water dissociation reaction at the cathode were revealed as vulnerabilities of the stack. Specifically, pressure drops at the fluid inlet parts had the most detrimental effects on power output due to clogged spacers around the inlet parts. In addition, precipitates resulting in inorganic fouling were inevitable during the water dissociation reaction due to significant potential generated by the stack in the cathode chamber. Na+ and Cl− accounted for the majority of ions transferred from seawater to wastewater effluent through ion exchange membranes (IEMs). Moreover, some divalent cations in seawater, Mg2+ and Ca2+, were also transferred to the wastewater effluent. Some organics with relatively low molecular weights in the wastewater effluent passed through the IEMs, and their hydrophobic properties elevated the specific UV absorbance (SUVA) level in the seawater.
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