Preparation, characterization and evaluation of new generation of micro-filters based on polyacrylonitrile electrospun nanofiberous membrane (ENM) were thoroughly investigated. First, quantitative relationships between average diameter, bead area density of nano-fibers and certain electrospinning parameters, i.e., concentration, voltage, spinning distance, and feed rate, were established by empirical modeling based on a central composite design. The analysis revealed that concentration, voltage and distance are the significant parameters. Also, adequacy checking indicated the appropriateness of fit for the models. Afterwards, bead-free ENMs with diameter of 100–500 nm were prepared and characterized in terms of porosity, pore size and mechanical properties. The results indicate that as the nano-fiber diameter increases from 100 nm to 500 nm, porosity decreases from 74% to 61%, pore radius increases from 0.48 µm to 1.40 µm and tensile properties slightly decrease. Moreover, pure water flux increased with increasing nano-fiber diameter and membrane compaction was observed with increasing applied pressure for each membrane. Finally, ENM with fiber diameter of 100 nm showed the highest rejection rate of 99% and steady permeate flux of 118 l/m2h using TiO2 micro-particles suspension. Such finding demonstrates that ENMs with proper fiber diameter and morphology are excellent choices for high flux microfiltration applications.
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