Surface Protrusions Research Articles

Numerical Study of Vortex-Excited Vibration of Flexible Cylindrical Structures with Surface Bulge

This study conducted numerical simulations of three-dimensional vortex-induced vibrations (VIV) on cylindrical bodies with various surface protrusion coverage rates, systematically investigating the impact of coverage and protrusion height on the vibrational response of flexible cylinders. The fluid forces on the surface of the riser were resolved using the finite volume method, while the structural forces were solved with the finite element method. A strongly coupled approach was employed for iterative updates between the flow field and structural field data, achieving a bidirectional flow–structure coupling simulation of VIV in a marine environment. The study further explored the performance of surface protrusions in suppressing VIV and considered protrusion heights of 0.1 times the cylinder diameter (0.1D) under coverage rates (CR) of 0%, 10%, 20%, 30%, and 40%, as well as seven different protrusion heights of 0.05D, 0.1D, and 0.15D at a 20% coverage rate. The mechanism of VIV suppression by surface protrusions was identified as altering the separation point of the shear layer and the frequency of vortex shedding through the vortices formed between the surface protrusions. It was found that a 20% coverage rate with a protrusion height of 0.01D (CR20) effectively suppressed the VIV of the cylinder, showing the best performance in VIV suppression, with an efficiency of 30.04%. These results provide a theoretical basis for designing more efficient VIV suppression devices and contribute to enhancing the resistance of marine structures against vortex-induced vibrations.

Surface finishing of 3D-printed Ti–6Al–4 V alloy by electrolyte plasma polishing: Process optimization and microstructure

The electrolyte plasma polishing (EPP) technology is proposed to remove the unmelted powder particles and oxide film for high-quality surface finishing of 3D-printed Ti–6Al–4 V alloy. An orthogonal experiment is conducted to investigate multiple factors that contribute to the surface quality of the alloy during the polishing process. The optimal parameters determined for the EPP process are a voltage of 300 V, a polishing time of 12 min, a polishing depth of 12 cm, and a temperature of 75 °C. Based on the extent of the effect, the factors influencing surface roughness were ranked: voltage > time > depth > temperature. The surface crest and trough area of the alloy is substantially reduced after polishing, while the average roughness experienced a reduction of 76 %. The improvement in surface quality is attributed to the corrosion of the oxide layer by F ions in the electrolytic solution, and the melting of surface protrusions due to the impact of high-energy electrons under high-temperature and high-pressure conditions during plasma discharge. Additionally, the surface hardness of the material decreases slightly, but its corrosion resistance and hydrophobicity are enhanced, and the calibration rate of the EBSD sample can reach 92.51 %, demonstrating that it is an excellent surface finishing technique. Hence, EPP is a promising approach for smoothening 3D-printed metals, especially for alloy parts with complex geometry and porous structure.

Molecular counting of myosin force generators in growing filopodia

Animal cells build actin-based surface protrusions to enable diverse biological activities, ranging from cell motility to mechanosensation to solute uptake. Long-standing models of protrusion growth suggest that actin filament polymerization provides the primary mechanical force for "pushing" the plasma membrane outward at the distal tip. Expanding on these actin-centric models, our recent studies used a chemically inducible system to establish that plasma membrane-bound myosin motors, which are abundant in protrusions and accumulate at the distal tips, can also power robust filopodial growth. How protrusion resident myosins coordinate with actin polymerization to drive elongation remains unclear, in part because the number of force generators and thus, the scale of their mechanical contributions remain undefined. To address this gap, we leveraged the SunTag system to count membrane-bound myosin motors in actively growing filopodia. Using this approach, we found that the number of myosins is log-normally distributed with a mean of 12.0 ± 2.5 motors [GeoMean ± GeoSD] per filopodium. Together with unitary force values and duty ratio estimates derived from biophysical studies for the motor used in these experiments, we calculate that a distal tip population of myosins could generate a time averaged force of ∼tens of pN to elongate filopodia. This range is comparable to the expected force production of actin polymerization in this system, a point that necessitates revision of popular physical models for protrusion growth.

Molecular Mechanism of pH-Induced Protrusion Configuration Switching in Piscine Betanodavirus Implies a Novel Antiviral Strategy.

Many viruses contain surface spikes or protrusions that are essential for virus entry. These surface structures can thereby be targeted by antiviral drugs to treat viral infections. Nervous necrosis virus (NNV), a simple nonenveloped virus in the genus of betanodavirus, infects fish and damages aquaculture worldwide. NNV has 60 conspicuous surface protrusions, each comprising three protrusion domains (P-domain) of its capsid protein. NNV uses protrusions to bind to common receptors of sialic acids on the host cell surface to initiate its entry via the endocytic pathway. However, structural alterations of NNV in response to acidic conditions encountered during this pathway remain unknown, while detailed interactions of protrusions with receptors are unclear. Here, we used cryo-EM to discover that Grouper NNV protrusions undergo low-pH-induced compaction and resting. NMR and molecular dynamics (MD) simulations were employed to probe the atomic details. A solution structure of the P-domain at pH 7.0 revealed a long flexible loop (amino acids 311-330) and a pocket outlined by this loop. Molecular docking analysis showed that the N-terminal moiety of sialic acid inserted into this pocket to interact with conserved residues inside. MD simulations demonstrated that part of this loop converted to a β-strand under acidic conditions, allowing for P-domain trimerization and compaction. Additionally, a low-pH-favored conformation is attained for the linker connecting the P-domain to the NNV shell, conferring resting protrusions. Our findings uncover novel pH-dependent conformational switching mechanisms underlying NNV protrusion dynamics potentially utilized for facilitating NNV entry, providing new structural insights into complex NNV-host interactions with the identification of putative druggable hotspots on the protrusion.

Research on the Characteristics of Partial Discharge Gas Generation in Typical Defects of Oil Immersed Current Transformers

During the operation of oil-immersed current transformers, they gradually deteriorate due to various factors. In order to study the relationship between partial discharge and gas generation characteristics under different typical defects, this paper measures the unit-time discharge energy, unit-time apparent discharge quantity, pulse repetition rate, and gas generation rate during the discharge development process of three typical defects: protrusion defect, surface defect, and gas gap defect. The study reveals that the generation of hydrocarbon gases and hydrogen in the oil mainly depends on discharges with an apparent discharge quantity above 300pC. Among the discharge characteristics, the unit-time discharge energy and unit-time average discharge quantity significantly impact the gas generation rate. It is found that the content of C2H2 and C2H4 in the oil for protrusion and surface defects increases significantly with discharge intensity, while CH4 and H2 show significant changes for gas gap defects. Additionally, an approximately linear relationship exists between discharge energy per unit time, pulse repetition rate, and the rate of characteristic gas generation for both protrusion and surface defects, as well as for gas gap defects. These findings provide a reference for diagnosing current transformers and highlight the critical role of discharge characteristics in gas generation dynamics.

Automatic lockbolt detection method for riveting quality evaluation based on specific geometric feature descriptors of 3D point cloud

Abstract Lockbolt is increasingly utilized in different fields due to its good performance in riveting and locking. However, the digital measurement and evaluation methods for the riveting quality of lockbolts still need to be explored. In this paper, we proposed a point cloud-based automatic lockbolt detecti on method, estimating the riveting quality via the protruding height of the lockbolt pin. The method involves three main stages: density computation for 3D point cloud, identification of real lockbolt regions, and segmentation for the top surface of the lockbolt. Firstly, a noise-weakened density computation model is proposed to suppress the density value of noise points. Secondly, the idea of PCA (principal component analysis) is adopted, and a set of SGFDs (specific geometric feature descriptors) is built to identify the real lockbolts from the candidate regions. Lockbolts can be robustly represented even if noise and missing in the point cloud. Thirdly, an efficient section-by-section segmenting algorithm is proposed to segment the top surface of the pin protrusion of the riveted lockbolt. Finally, the riveting quality of each lockbolt is evaluated based on the height from the top surface of the pin protrusion to the bottom plane of the lockbolt. Experiments on real data verified the accuracy, robustness, and efficiency of the proposed method.

Experimental and numerical investigations on jet impingement heat transfer with different nozzles and enhanced surfaces

Hot air anti-icing systems are essential in aviation engines, preventing ice formation on inlet components during high-altitude flights. A critical factor in enhancing these systems' effectiveness is the application of jet impingement technology. In order to further enhance the performance of jet impingement heat transfer in this application scenario, the research assesses the impact of nozzle type and surface protrusion type on the anti-icing system's performance by integrating experimental and numerical approaches. Findings reveal that circular nozzles outperform swirl and satellite nozzles in heat transfer efficiency in the application of aviation anti-icing system with high jet Reynolds number. The average Nusselt number, indicative of heat transfer rate, can be increased by up to 10.54 % with protrusions. For surface protrusions, sequentially-arranged cylinder protrusions are more effective at Reynolds numbers between 8000 and 48000. Cross-arranged circular truncated cone protrusions do better at higher Reynolds numbers, from 48000 to 80000 which is the range relevant to the hot air anti-icing system. Comparing concave and flat plates with the same type of protrusions, the former shows superior heat transfer performance. The study also establishes correlations for convective heat transfer coefficients and attenuation coefficients on the concave plate with sequentially-arranged cylinder protrusions. By applying the cross-arranged circular truncated cone protrusions, which proved to be the best in our experiments, to the engine nacelle's anti-icing section, the numerical results indicate a 6.21 % increase in anti-icing thermal efficiency and an 8.31 % decrease in air bleed capacity, all under the same heat transfer conditions. The use of protrusion structures in the anti-icing system of an engine nacelle boosts thermal efficiency, lowers air bleed capacity, and reduces the fuel penalty, thereby optimizing overall performance.

Comparative Analysis of Microabrasive Film Finishing Effects across Various Process Variants.

The paper investigates various methods of microfinishing and arrives at the best technique to produce a very smooth surface. Various setups, with and without oscillation, were developed, together with a microfinishing attachment used on conventional lathes and milling machines. The workpiece material used was an amorphous nickel-phosphorus Ni-P alloy. The surface roughness parameters, such as Sa, Sv, and Sp, were measured with the TalySurf CCI6000 instrument. For the measurement of the surface protrusions, an "analysis of islands" technique was used at various levels of cut-off. The 2BA method-machining below the workpiece axis with oscillation-turned out to be the most effective method applied because it had the highest density of protrusions while having the smallest value of surface roughness. Non-oscillation with the machining zone below the axis also becomes effective, indicating that repositioning can compensate for a lack of oscillation. Already, the very compact surface structure achieved with minimized depths in the valleys by the 2BA method supported the improvement in tribological performance and increase in load-carrying capacity, together with lubricant retention enhancement. These results show that the microfinishing process can be optimized by parameter tuning, and also, non-oscillating methods could come to be a practical alternative, probably reducing the complexity of equipment and cutting costs. Further studies need to be aimed at the scalability of these methods and their application to other materials and fields.

Elevating high-temperature insulation performance of silica aerogels enabled by innovative surface-structured opacifiers

Silica aerogel, recognized as an exceptional material for thermal insulation, has gained considerable attention in thermal protection. However, its inherent infrared transparency compromises its insulating performance at high temperatures. To address this limitation, incorporating micron-sized opacifier particles has emerged as a crucial strategy. This study introduces a novel opacifier particle, distinguished by surface protrusions inspired by the ’structural absorption’ mechanism, and assesses its extinction capabilities. Then, a thorough analysis was conducted to understand how the shape, volume, and numbers of these surface protrusions influence the radiative heat transfer properties of silica aerogels. The findings reveal that the presence of protrusions on the opacifier surface significantly enhances its extinction capacity, consequently reducing the radiative thermal conductivity of silica aerogels. Notably, cylindrical protrusions demonstrate the most effective extinction properties compared to spherical protrusions and rectangular protrusions. Additionally, for opacifier particles with cylindrical protrusions, there exists an optimal number of 12 protrusions that minimize the radiative thermal conductivity of the aerogel. At 1300 K, the radiative thermal conductivity of the silica aerogel doped with opacifiers featuring 12 protrusions is 22.6 % lower than that of the silica aerogel doped with opacifiers lacking protrusions. Moreover, it was observed that maintaining a constant diameter of cylindrical protrusions while increasing their height diminishes the radiative thermal conductivity of silica aerogel. However, the effect on the radiative thermal conductivity becomes less significant beyond a certain protrusion height. The outcomes of this study provide significant insights into the innovation of opacifiers.

An agent-based modelling framework to study growth mechanisms in EGFR-L858R mutant cell alveolar type II cells.

Mutations in the epidermal growth factor receptor (EGFR) are common in non-small cell lung cancer (NSCLC), particularly in never-smoker patients. However, these mutations are not always carcinogenic, and have recently been reported in histologically normal lung tissue from patients with and without lung cancer. To investigate the outcome of EGFR mutation in healthy lung stem cells, we grow murine alveolar type II organoids monoclonally in a three-dimensional Matrigel. Our experiments show that the EGFR-L858R mutation induces a change in organoid structure: mutated organoids display more 'budding', in comparison with non-mutant controls, which are nearly spherical. We perform on-lattice computational simulations, which suggest that this can be explained by the concentration of division among a small number of cells on the surface of the mutated organoids. We are currently unable to distinguish the cell-based mechanisms that lead to this spatial heterogeneity in growth, but suggest a number of future experiments which could be used to do so. We suggest that the likelihood of L858R-fuelled tumorigenesis is affected by whether the mutation arises in a spatial environment that allows the development of these surface protrusions. These data may have implications for cancer prevention strategies and for understanding NSCLC progression.

Forming more and sharper sensing protrusions on graphene-based electrodes through annealing

A better understanding of the microstructure, physicochemical properties, and sensing behavior of an electrode is critical in developing quick, high sensitivity, and robust electrochemical sensors. In this study, a single electrode was fabricated with self-prepared graphene ink through a drop-cast process followed with a subsequent annealing treatment. The graphene ink-based electrodes were characterized through AFM, contact angle, FTIR, impedance spectra, Raman, and SEM to understand annealing treatment effects. The dynamic response of the electrode to humidity, and vapors of ethanol, propanol, or acetone was measured using a four-point probe station in a closed chamber. The annealing treatment increased the conductivity of the electrode and improved its sensing performance by forming more and sharper protrusions on the electrode surface. These unique surface protrusions suggest that the annealed graphene ink-based electrodes hold great potential in developing high-performance electrochemical sensors.

Reduced infectivity of nervous necrosis virus due to reversible adsorption of serum albumin onto surface protrusions of viral particles

Nervous necrosis virus (NNV) belonging to the genus Betanodavirus is highly lethal to a wide range of fish species. We investigated the reactivity of purified NNV particles with serum albumin and immunoglobulin G (IgG), which are major components in serum. Infectivity of NNV suspended in high-concentration fetal bovine serum (FBS) reduced to approximately 1/60 to 1/200 but that of NNV in ≤10% FBS did not decline. On washing out the FBS, NNV regained its infectivity, suggesting that NNV infectivity was reduced by reversible adsorption of some components in the serum onto the NNV particles. On replacing FBS with bovine serum albumin, NNV infectivity gradually reduced with increasing concentration of serum albumin. Furthermore, albumin adsorbed onto the NNV particles immobilized on enzyme-linked immunosorbent assay (ELISA) plate wells. However, the adsorbed serum albumin was easily washed out by the normal ELISA washing process using phosphate-buffered saline (PBS). Thus, serum albumin reversibly adsorbed onto NNV particles. However, purified rabbit IgG non-specifically adsorbed onto NNV particles regardless of whether conformational structures of NNV surface protrusions were partially or completely denatured, suggesting that IgG is adsorbed onto areas other than the surface protrusions on NNV particles. FBS did not interfere with the adsorption of IgG onto NNV particles. Considering that pocket structures at the apex of the NNV surface protrusions function as binding sites for cellular receptors, serum albumin may get adsorbed onto or near the pocket structures. This could be one of reasons for reduction in infectivity of NNV suspended in high-concentration FBS.

Fabrication of lateral diamond MOSFET with buried pn-junctions by diamond surface planarization based on carbon solid solution into nickel

New fabrication processes for buried p+-type diamond using etching techniques based on the solid-solution reaction of carbon with nickel were proposed and demonstrated. Specifically, an inversion-channel diamond metal-oxide-semiconductor field-effect transistors (MOSFETs) with source and drain regions buried in the body were fabricated, and their operation were confirmed. An etching process using etching techniques based on the solid-solution reaction of carbon with nickel was applied to realize trench formation and planarization after the growth of a p+-type diamond. The fabricated MOSFET exhibited drain current density equivalent to that of conventional MOSFET with source and drain p+-type regions deposited as islands on an n-type body, and ideal field-effect transistor characteristics with linear and saturation regions, and the drain current density was controlled by the gate voltage. However, the surface protrusion structure owing to the incomplete planarization process limited the device characteristics. The proposed fabrication processes for buried layers are expected to function as an important selective doping technique for diamond electronic devices such as ion implantation.

Highlight of 2023: From fundamental studies to clinical trials, the importance of NK cells against cancer.

In this article for the Highlights of 2023 Series, we discuss how various factors affect the ability of natural killer (NK) cells to fight tumors. For instance, tumor cells can hinder NK cell function by reducing surface protrusions or increasing HLA-E expression via platelets. Lower UTX protein levels in male NK cells also decrease their cytotoxicity compared with females. Fortunately, recent advancements in therapeutic approaches have emerged, including the development of a comprehensive atlas of NK cell heterogeneity within the tumor microenvironment, as well as a trispecific engager molecule that has shown promise in enhancing the anti-tumor functions of NK cells.

Modulating the solvation structure and electrode interface through phosphate additive for highly reversible zinc metal anode

Aqueous zinc-ion batteries (ZIBs) are considered one of the ideal battery systems for large-scale energy storage. However, ZIBs usually show a limited cycle life due to side reactions and dendrite growth at Zn anode. In this study, an ultra-trace amount of β-glycerophosphate sodium (β-GADS) was employed as an additive in aqueous electrolyte to enable highly reversible Zn plating/stripping. For the first time, we show that the phosphate groups in β-GADS could participate in the cation solvation structure, which is more favorable for the de-solvation and diffusion of Zn2+. Moreover, phosphate can absorb on the surface of Zn, and Na+ tend to accumulate at the surface protrusions to form an electrostatic shield that prevent formation of dendrites. Benefitting from the triply synergistic effects of the β-GADS additive, the Zn anode shows the inhibition of dendrites, hydrogen evolution reaction, corrosion reactions, and the formation of by-products. Operated based on 2 M ZnSO4 electrolyte with β-GADS additive, Zn||Zn symmetric cells demonstrated stable cycling for over 1,900 h at 0.5 mA cm−2 and over 1,200 h at a high current density of 5 mA cm−2. The Zn||(NH4)2V7O16·3.2H2O full cell with the above electrolyte also delivered a high capacity and excellent stability for over 1,000 cycles.

Transparent, superhydrophobic, and flexible polyimide films with robust and durable imide/silica particles surface prepared via a sintering process

Recently, transparent superhydrophobic surfaces have attracted great interest due to their potential applications in various fields, such as skyscrapers, windows, glass doors, displays, and solar panels. However, flexible films with superhydrophobicity and transparency still face challenges in practical applications due to their lack of durability of the properties. Here, we report transparent, superhydrophobic, and flexible polyimide films with robust oligoimide/silica protrusion surface prepared by a simple sintering process, aiming to address the above issues. A transparent polyimide film (PIF) and nano-silica particles modified with an oligoimide (NSOI) were separately prepared, and the sintering between PIF and NSOI were performed to obtain PINSOI samples. Among PINSOIs, the optimal PINSOI-3 sample exhibited excellent superhydrophobicity, optical transmittance and tensile strength. After folding/torsion, sandpaper abrasion, tape peeling and acidic/basic immersion tests, its superhydrophobicity was maintained, indicating excellent mechanical and chemical durability of superhydrophobicity even under harsh conditions. Also, after a standard accelerated weathering test, its superhydrophobicity, transmittance and tensile strength were almost completely maintained, indicating the excellent weathering durability of PINSOI-3. These durability properties of PINSOI-3 could be attributed to that the sintering resulted in strong fusion between the NSOI particles and PIF by chain entanglement. PINSOI-3 showed excellent self-cleaning performance, and it can be applied as a self-cleaning film for flexible or curved solar cells and displays.

Mask-Moving-Lithography-Based High-Precision Surface Fabrication Method for Microlens Arrays.

Microlens arrays, as typical micro-optical elements, effectively enhance the integration and performance of optical systems. The surface shape errors and surface roughness of microlens arrays are the main indicators of their optical characteristics and determine their optical performance. In this study, a mask-moving-projection-lithography-based high-precision surface fabrication method for microlens arrays is proposed, which effectively reduces the surface shape errors and surface roughness of microlens arrays. The pre-exposure technology is used to reduce the development threshold of the photoresist, thus eliminating the impact of the exposure threshold on the surface shape of the microlens. After development, the inverted air bath reflux method is used to bring the microlens array surface to a molten state, effectively eliminating surface protrusions. Experimental results show that the microlens arrays fabricated using this method had a root mean square error of less than 2.8%, and their surface roughness could reach the nanometer level, which effectively improves the fabrication precision for microlens arrays.

Laser-Induced Skin-like Flexible Pressure Sensor for Artificial Intelligence Speech Recognition.

Skin-like flexible pressure sensors with good sensing performance have great application potential, but their development is limited owing to the need for multistep, high-cost, and low-efficiency preparation processes. Herein, a simple, low-cost, and efficient laser-induced forming process is proposed for the first time to prepare a skin-like flexible piezoresistive sensor. In the laser-induced forming process, based on the photothermal effect of graphene and the foaming effect of glucose, a skin-like polydimethylsiloxanes (PDMS) film with porous structures and surface protrusions is obtained by using infrared laser irradiation of the glucose/graphene/PDMS prepolymer film. Further, based on the skin-like PDMS film with a graphene conductive layer, a new skin-like flexible piezoresistive sensor is obtained. Due to the stress concentration caused by the surface protrusions and the low stiffness caused by the porous structures, the flexible piezoresistive sensor realizes an ultrahigh sensitivity of 1348 kPa-1 at 0-2 kPa, a wide range of 200 kPa, a fast response/recovery time of 52 ms/35 ms, and good stability over 5000 cycles. The application of the sensor to the detection of human pulses and robot clamping force indicates its potential for health monitoring and soft robots. Furthermore, in combination with the neural network (CNN) algorithm in artificial intelligence technology, the sensor achieves 95% accuracy in speech recognition, which demonstrates its great potential for intelligent wearable electronics. Especially, the laser-induced forming process is expected to facilitate the efficient, large-scale preparation of flexible devices with multilevel structures.

Suppressing galloping-induced vibrations by integrating bluff body with surface protrusions

As a kind of self-excited large amplitude vibration, galloping is detrimental to engineering structures. Therefore, how to effectively suppress it has been a crucial issue for both industry and academia. In this Letter, a passive method based on integrating rectangular prismatic bluff bodies with different surface protrusions is proposed to mitigate galloping-induced vibrations. Both wind tunnel experiments and numerical simulations prove the validity of this method. Moreover, computational fluid dynamics simulations are also performed to investigate the underlying aerodynamic phenomena. Results reveal that the maximum amplitude and energy suppression ratios can reach 100%, especially for wind speeds higher than 3 m/s. As opposed to previous methods that delay galloping vibrations to higher wind speeds, this technique can directly change the vibration type from conjoint vortex-induced vibration (VIV)-galloping to VIV, which fundamentally eliminates galloping oscillations. Therefore, this method is promising in suppressing galloping vibrations.

Aeroacoustic simulation of bluff bodies with protrusions at moderate Reynolds number

This paper presents an evaluation of passive control methods that employ surface protrusions to mitigate the aerodynamic sound generated from a cylinder wake flow. Building on previous designs optimized for low Reynolds numbers (Re = 150) through adjoint-based aeroacoustic shape optimization, this study investigated the performance under a moderate Reynolds number (Re = 67 000) condition typical of mechanical engineering applications using aeroacoustic simulations based on the lattice Boltzmann method. Three configurations of surface protrusions were tested, all of which were found to significantly reduce the mean drag by at least 45% compared with that of an unmodified circular cylinder. Designs featuring rear protrusions outperformed the conventional splitter plate in terms of the sound reduction performance, with symmetrical protrusions on both the front and rear surfaces achieving a tonal sound reduction of 13 dB. However, a specific protrusion design increased the low-frequency sound owing to the intensified large-scale flow separation. These findings highlight the effectiveness of rear protrusions in suppressing wake oscillations and dipole sound generation in the subcritical Reynolds number range. Moreover, the study revealed the need to tailor the front protrusion shape to the Reynolds number for performance optimization.