Polystyrene Surface Research Articles

Diffusiophoretically Mediated Nanopatterning by Solvent Nanodroplets on Polystyrene Surfaces.

Dissolution is a ubiquitous process in nature and industry. However, due to technical difficulties, the detailed dissolution process at the nanoscale has seldom been captured experimentally. In this study, we investigated the dissolution dynamics in the confinement of toluene surface nanodroplets on polystyrene (PS) thin films in oversaturated toluene/water mixture solutions. This was achieved by adjusting the immersion durations from several minutes to 9 h. Dissolution takes place upon the deposition of nanodroplets on the PS surfaces, leading to the formation of surface nanostructures. Interestingly, we found that the induced nanostructures underwent complex morphological changes, from complex nanocraters with central bulges and/or multiple rims to simple nanocraters. We speculate that diffusiophoresis plays a key role in the formation of the complex nanocraters, as it facilitates the transportation of dissolved PS molecules inside the nanodroplets. We believe this finding not only enhances our understanding of dissolution dynamics at the nanoscale but also holds promise for applications in dissolution-based nanopatterning.

Surface modification and patterning of polymer thin films by plasma and adsorption behavior of proteins

The surface wettability property of hydrophobic polystyrene (PS) and hydrophilic polyethylene glycol (PEG) thin films subjected to modification by direct current plasma glow discharge is studied. The polymer films exhibited change of surface wettability on exposure to air, nitrogen, oxygen or argon plasmas. In PS films a swift modification to hydrophilic surface and subsequent steady recovery following first order kinetics are observed. The rate of modification and recovery are adjustable by adjusting the plasma ambient and parameters and additional wet-chemical treatment using ionic solutions. In PEG films the hydrophobic wettability evolve with ageing following the first order kinetics, and is stable for long period on exposure to air ambient. Moreover, a vapor deposition like process is possible using the PEG films as source to deposit self-assembled molecular layers with hydrophobic wettability on other surfaces. Using these surface modification or molecular deposition processes, the fabrication of wettability patterns in the surface of PS and PEG films and on other surfaces by vapor transport using PEG films, and also the possibility to produce gradient wettability patterns are demonstrated. Moreover, the adsorption behavior of immuno-specific system of proteins on surface modified hydrophilic PS films is studied.

Morphology and Wettability of Polystyrene film on QCM Sensor Caused by Oxygen Plasma with DC Bias

Surface wettability and morphology are important aspects of developing QCM sensors for chemical sensors and biosensors. The functionality and morphology of the sensitive coating on the sensor surface affect the sensor sensitivity and selectivity. Various materials and methods to improve the functionality and morphology of the sensor surface have been developed, one of which is plasma. Species and parameters of the generated plasma play an important role in the treatment. One parameter is the DC-bias voltage of RF plasma, which plays an important role in plasma generation and bombardment on the surface being modified. This work shows the effect of the DC bias of the 2 MHz RF plasma with oxygen species. Surface functionality and morphology modification of the polystyrene film on the QCM sensor was done by surface modification using oxygen plasma. Partial etching of the polystyrene film occurred when treated with oxygen plasma generated using 2 MHz with negative DC-bias. CII, CO+, and CO were detected during the exposure of oxygen plasma on polystyrene film, indicating a chemical reaction between the plasma species, oxygen plasma, and the polystyrene. Observation by optical microscope and SEM showed the occurrence of partial etching on the polystyrene film. As there is no masking, the partial etching occurred randomly. The average size of the etched film increased with the DC bias voltage, but the percentage of the etched area was not. The oxygen plasma converts the polystyrene film from hydrophobic to hydrophilic, but hydrophobicity increases with the DC bias voltage. HIGHLIGHTS Polystyrene surface treatment using oxygen plasma can be used to alter the surface hydrophobicity. The DC bias plays important role in the surface modification. High DCV bias gives stronger plasma energy which may etched the polystyrene film. Observation using SEM shows part of the polystyrene film was etched as the DC bias voltage increase. The amount of the etched surface can be measured using optical microscope and processed using ImageJ. Increasing the DC bias result in a wider etched film. GRAPHICAL ABSTRACT

Dry biofilms on polystyrene surfaces: the role of oxidative treatments for their mitigation

Candida auris and Staphylococcus aureus are associated with a wide range of infections, as they exhibit multidrug resistance – a growing health concern. In this study, gaseous ozone, and ultraviolet-C (UVC) radiation are applied as infection control measures to inactivate dry biofilms of these organisms on polystyrene surfaces. The dosages utilised herein are 1000 and 3000 ppm.min for ozone and 2864 and 11592 mJ.cm−2 for UVC. Both organisms showed an increased sensitivity to UVC relative to ozone exposure in a bespoke decontamination chamber. While complete inactivation of both organisms (>7.5 CFU log) was realized after 60 mins of UVC application, this could not be achieved with ozonation for the same duration. However, a combined application of ozone and UVC yielded complete inactivation in only 20 mins. For both treatment methods, it was observed that dry biofilms of S. aureus were more difficult to inactivate than dry biofilms of C. auris. Compared to dry biofilms of C. auris, micrographs of wet C. auris biofilms revealed the presence of an abundance of extracellular material after treatments. Interestingly, wet biofilms were more difficult to inactivate than dry biofilms. These insights are crucial to preventing recalcitrant and recurrent infections via contact with contaminated polymeric surfaces.

Viscoelastic Properties of Electrospray‐Deposited Polymer Shells via Quartz Crystal Microbalance With Dissipation (QCM‐D)

AbstractMultilayer polymer films are extensively used in multiphase separation. Electrospray deposition (ESD) is an important technique for fabricating such films with tunable morphology. Viscoelastic properties of polystyrene (PS) nanoshell coatings produced by ESD on gold and spin‐coated PS surfaces are evaluated using Quartz Crystal Microbalance with Dissipation (QCM‐D). The thickness of PS films on gold increases with flow rate from ∼200 nm at 0.5 to ∼400 nm at 1.5 mL h−1, accompanied by an order‐of‐magnitude increase in dissipation due to larger particle sizes from shorter droplet flight times. This effect is absent on spin–coated PS films, suggesting the onset of the self‐limiting effect of charges. Although the shear moduli for ESD films calculated from Voigt models is only 0.08%–0.20% of the bulk PS modulus, the stiffness ratio of spray‐coated PS to a single shell is (5.00–13.3) × 103 m−1, due to shell–shell and shell–substrate interactions. These are novel results related to the interparticle friction obtained using QCM‐D for the first time. This work demonstrates that mechanical properties of particulate viscoelastic films with potential applications in high surface area sensors, such as size‐selective membranes for protein or electrolyte adsorption, can be evalauted by QCM‐D with nanograms of material.

Enhanced removal of nanoplastics from freshwater using in-situ synthesized and anchored nano-Fe3O4 via two-step ferrous oxidation

Magnetic separation is a promising strategy for removing nanoplastics (NPs) from water; however, it often requires complex processeses, such as synthesizing nano-Fe3O4 magnets and attaching them to specific carriers. This study presents an innovative and efficient strategy to in-situ synthesize and anchor nano-Fe3O4 onto polystyrene (PS) NPs through a two-step oxidation of ferrous ions, which significantly enhances NPs removal via magnetic separation. The two-step process involves initial alkalization of a ferrous aqueous solution under anoxic conditions, followed by oxidation in air. In the presence of PS spheres, nano-Fe3O4 forms in-situ on the PS surfaces, promoting sedimentation under a magnetic field. Results demonstrate that two-step ferrous oxidation achieves superior removal rates, with 99.32 % for 500 nm PS spheres (PS-500) and 93.16 % for 100 nm PS spheres (PS-100) using a low Fe2+ dosage of 0.1 mM. In contrast, the conventional one-step method, which simultaneously alkalizes and oxidizes ferrous sulfate in aerobic conditions, fails to form nano-Fe3O4 and results in low removal rates of only 56.49 % for PS-500 and 8.89 % for PS-100, respectively. Furthermore, the turbidity and residual Fe can be reduced to below 1 NTU and 0.1 mg/L by using two-step process, respectively, meeting drinking water safety and hygiene standards. This approach not only simplifies the magnetic nanomaterial preparation process but also substantially improves the NP removal efficiency, offering a promising solution for enhanced water treatment technologies and safer drinking water.

Low-voltage organic field-effect transistors by using solution-processable high-κ inorganic-polymer hybrid dielectrics

Organic field-effect transistors (OFETs) incorporating hybrid high-κ inorganic Al2O3 and polymer dielectrics, including polyvinyl alcohol (PVA), polystyrene (PS), or polymethyl methacrylate (PMMA), through solution-processing techniques were fabricated. The analyses revealed that the high surface energy and hydrophilicity property of Al2O3 and PVA, and the relatively hydrophobic property of PS surface, hindered the performance of corresponding OFETs. The Al2O3/PMMA-based OFET achieved the optimized performance, with a threshold voltage of −2.7 V, a hole carrier mobility of 0.056 cm2/Vs, and a current on/off ratio of 1.0 × 104 at a low operating voltage of −5 V. Through analyzing the characteristics of leakage current, capacitance, contact resistance, and trap density of OFETs, we found that the PMMA-engaged films possessed the optimized electrical properties. The introduction of PMMA eliminated the interfacial trapping, thereby lowering the threshold voltage and enhancing the performance of the device. The COMSOL Multiphysics simulation was conducted to confirm the physical mechanism. The strategy of utilizing Al2O3/PMMA hybrid dielectric could simultaneously ensure the low operating voltage and good performance of OFET, while guaranteeing the low leakage current by the thick PMMA.

Influence of pH Variations on Biofilm Formation of Bacillus thuringiensiskurstaki HD1 on Polystyrene Surfaces

Biofilm formation enhances microbial survival, growth, nutrient access, biocide resistance, productivity, interactions, and stability. Bacillus thuringiensis kurstaki (Btk) HD1 is used as a biopesticide against lepidopterans (moths and butterflies). Thus, the objective of this paper is to evaluate the influence of pH variations on biofilm formation of Bacillus thuringiensis kurstaki HD1 on polystyrene surfaces across a range of pH levels from 1 to 14. The results demonstrated a clear pH-dependent trend in biofilm production. Biofilm formation was optimal between pH 4 and pH 9, with the highest production at pH 4. In contrast, extreme pH values (1, 10, 11, 12, 13, and 14) resulted in reduced biofilm formation. The study highlights the significant influence of pH on biofilm formation by Btk HD1, with optimal biofilm production occurring within a pH range of 4 to 9. These findings suggest that maintaining environmental pH within this range could enhance the efficacy and stability of Btk HD1 as a biopesticide.

Inhibitory effects and mode of antifungal action of isobavachalcone on Candida albicans growth and virulence factors

The fungus Candida albicans causes various kinds of human infections, including oral thrush, vulvovaginitis and life-endangering bloodstream infections, the incidence of which are rising. Worsening this, the clinical antifungals are limited to a few, highlighting the necessity to develop novel antifungal therapies. In this study, the antifungal activities of isobavachalcone against C. albicans SC5314 and nine C. albicans clinical isolates were tested. The effects of isobavachalcone (IBC) on C. albicans virulence factors, such as hyphal formation, adhesion, biofilm formation and extracellular phospholipase production, as well as the underlying mechanism, were also evaluated. Antifungal susceptibility test revealed that IBC has significant anti-Candida activities, with both MIC and MFC being 4–5 μg/mL against all strains tested. Hyphal formation in RPMI-1640, Spider and GlcNAc medium, adhesion to abiotic polystyrene surfaces and surfaces of A549 cells, could be inhibited by IBC. Most important, IBC could inhibit the C. albicans biofilm formation and development. PI staining tests showed that IBC could increase the cell membrane permeability, suggesting the damages to the fungal cell membrane. IBC was further demonstrated to induce excessive ROS production in C. albicans planktonic cells and its mature biofilms, as revealed by DCFH fluorescence detection through flowcytometry and relative fluorescence intensity analysis (with a microplate reader). The roles of ROS in the antifungal activity of IBC were further confirmed through antioxidant rescue assays in MIC and biofilm formation tests. Compared to its antifungal activity, the cytotoxicity against mammalian cells was low, indicating its potential in developing antifungal therapies.

Efficacy of gaseous ozone and UVC radiation against Candida auris biofilms on polystyrene surfaces

The growth and attachment of highly resistant biofilms on/to polymer-based surfaces, including reusable medical devices is a significant health concern in infection control. The increasing prevalence of the multidrug-resistant yeast, Candida auris, has recently garnered immense interest as a contributor to healthcare-associated infections. In this study, we investigate the potential of disinfection processes (ozone, UVC, and ozone + UVC) to inactivate C. auris biofilms (NCPF 8971), grown on polystyrene surfaces. A bespoke decontamination chamber is used to expose the substrate for 20–60 mins, corresponding to ozone doses between 1000 and 3000 ppm.min and UVC doses between 2864 and 11,592 mJ/cm2, respectively. The performance of these 3 treatment methods against the biofilms and vegetative/planktonic cells of the organism is comparatively evaluated. While complete inactivation (> 8 log10 reduction, CFU/mL) of the vegetative cells is observed within 40 mins by all methods, the biofilms proved considerably difficult to inactivate. Only 3.3 log10 reduction was achieved using ozone for 40 min, whereas 7.2 log10 reduction was obtained using UVC for 40 min. A hybrid application of ozone and UVC improved the decontamination efficacy compared to their independent applications (i.e., ozone only and UVC only). Scanning electron microscopy results yielded new insights into the inactivation mechanisms; thus providing the needed foundation for newer developments in oxidation-based processes for biofilm mitigation and control.

Investigation of the effect of mass percentage concentration of polystyrene–toluene solution on the surface properties of the plasma‐treated polystyrene thin films

AbstractPolystyrene (PS) finds diverse applications across various fields, often necessitating a hydrophilic PS surface. In this study, the PS films were prepared using PS–toluene solutions of 15, 20, and 25 mass percentage concentrations (% w/v). Here, the main focus is on the influence of concentration on the hydrophilization of the prepared PS thin films under atmospheric pressure air dielectric barrier discharge plasma treatment. The contact angle, surface energy measurements, atomic force microscopy, and Fourier‐transform infrared spectroscopy analysis were conducted to evaluate the PS surface properties. Our results demonstrate, for the first time, the significant role of concentration in altering surface properties; the lower concentration of PS films leads to the most hydrophilic surface. Fourier‐transform infrared spectroscopy analysis confirms an increase in the OH functional group on the PS surface. atomic force microscopy analysis reveals needle‐shaped surface morphology, increased roughness and an expanded effective surface area. Surface energy analysis confirms an increase in the polar sector of surface energy. Overall, the findings from this research underscore the increase in film hydrophilicity with a decrease in PS–toluene concentration.Highlights Polystyrene (PS)–toluene solutions with different concentrations were prepared. PS–toluene films were spin‐coated and were been treated with dielectric barrier discharge plasma. The contact angle, surface energy measurements, atomic force microscopy, and Fourier‐transform infrared spectroscopy analysis were conducted. PS films with lower concentration have more impact from plasma treatment. Concentration, impact the hydrophilicity and roughness of treated PS films.

In-situ growth of Ag nanoparticles embedded in chitosan coating for potent antimicrobial activity

Developing highly antimicrobial coatings is an important strategy to control the risk of pathogen colonization and biofilm formation, especially in indwelling and implantable medical devices. This work presents a facile and practical approach to preparing potent antimicrobial coatings based on the chitosan-silver composite. The synthesis is conducted by simply stirring a chitosan (CS) solution with different amounts of silver (Ag) at room temperature, and the composite is applied as a coating on a polystyrene (PS) surface. In-situ reduction of Ag+ ions to metallic Ag (Ag°) during the coating process leads to silver nanoparticles (AgNPs) forming into Ag rods half-embedded into the chitosan film and half-exposed on the coating surface. This distinctive structure promotes effective antibacterial action through the Ag+ release and photocatalytic activity of AgNPs. The coatings exhibit potent antimicrobial activity with 99.89 % efficiency against Escherichia coli after 90 minutes and 100 % against Staphylococcus epidermidis after 30 minutes under LED light irradiation. These coatings also display high stability with an insignificant decrease in the antibacterial activity after three times of reutilization. The newly synthesized formulations can be considered a promising alternative for antimicrobial coatings to avoid biofilm formation and for coating materials with various applications, especially in the biomedical field.

Antibiofilm Effect of Sequential Application of Ozonated Water, Acetic Acid and Lactic Acid on Salmonella Typhimurium and Staphylococcus aureus Biofilms In Vitro

Biofilms are highly resistant to disinfectants and antimicrobials and are known as the primary source of food contamination. Salmonella Typhimurium (S. Typhimurium) and Staphylococcus aureus (S. aureus) have an excellent ability to form biofilm. This study aimed to evaluate the antibiofilm activity of ozonated water (O), acetic acid (AA), and lactic acid (LA), individually and sequentially, against biofilms of S. Typhimurium and S. aureus formed on the polystyrene surfaces. The antibiofilm effects of the treatments were evaluated using crystal violet staining and the viable count determination methods. In the staining method, the highest percentage of biofilm mass reduction was induced by successive use of ozonated water and acetic acid (O-AA), which reduced S. aureus biofilm mass by 44.36%. The sequential use of ozonated water and lactic acid (O-LA) could decrease S. Typhimurium biofilm mass by 57.26%. According to the viable count method, the most effective treatment was the sequential use of ozonated water and lactic acid (O-LA), which reduced S. aureus and S. Typhimurium biofilms by 1.76 and 4.06 log, respectively. It was concluded that the sequential use of ozonated water and organic acids can be considered a practical and environmentally friendly approach to control biofilms.

Exploring polystyrene weathering behavior: From surface traits to micro(nano)plastics and additives release

Plastic weathering in the natural environment is a dynamic and complex process, where the release of microplastics, nanoplastics and additives poses potential threats to ecosystems. Understanding the release of different weathering products from plastics is crucial for predicting and assessing the environmental hazards of plastics. This study systematically explored these phenomena by exposing polystyrene (PS) to UV irradiation and mechanical agitation for different durations (1 day, 5 days, 10 days, 20 days). The degree of aging, yellowing, brittleness, and the abundance of carbonyl (CO) functional groups in PS were all gradually increasing over time. The weathering pattern of PS surfaces manifested as initial particle oxidation followed by later cracks or flakes formation. The release of products was positively correlated with the aging degree of plastics, as well as among the various released products. Laser infrared and Raman tests indicated that, for microplastics, the size range of 10–20 μm consistently dominated over time, while the primary size range of nanoplastics shifted towards smaller sizes. Additives and other soluble products were prone to release from weathering plastics, with 20 different chemicals detected after 20 d. The release of plastic additives was closely related to aging time, additive type, and quantity. This study contributes to our understanding of the weathering process of plastics, clarifies the release patterns of products over time, and the relationships among different products. It helps predict and assess the environmental pollution caused by plastics.

Polystyrene Microplastics Degradation by Microbial Consortium From Jakarta Bay

ABSTRACTThe continuously increasing accumulation of microplastics in the environment, such as polystyrene (PS), has posed an ecological and health threat. However, the information and biodegradation capability of plastics, including polystyrene, was still in the infancy stage in Indonesia. This study explored the potential of microbial consortia from Jakarta Bay to degrade polystyrene microplastics. The consortia were obtained from plastic waste with biofilms on their surfaces, collected from three stations in Jakarta Bay. The research enriched the biofilm's consortia using 1/10 Zobell marine broth media supplemented with 0.1% PS microplastics. Using enriched cultures, biodegradation tests were performed in a mineral salt medium with 0.2% PS microplastics as a sole carbon source for 60 days at 27°C, 120 rpm. Microbial consortia from Jakarta Bay showed an ability to perform polystyrene biodegradation. The calculated weight loss of the microplastics after 60 days of incubation was between 4% and 6.4%. The biodegradation of PS microplastics by the microbial consortium was also indicated by FTIR spectra, which showed changes in functional group transmittances and were confirmed by SEM data showing holes formation on PS surfaces. The results provide a baseline study for further research development in Indonesia's polystyrene biodegradation technology and management.

New Insights into Molecular Characterization, Antimicrobial Resistance and Virulence Factors of Methicillin-Sensitive Coagulase-Positive Staphylococcus spp. from Dogs with Pyoderma and Otitis Externa

The first Tunisian national molecular survey of coagulase-positive staphylococci (CoPS) isolated from dogs with pyoderma and otitis externa was conducted to evaluate the prevalence of CoPS and identify its phenotypic and genotypic diversities. A total of 99 out of the 195 samples collected from 39 sick dogs were identified across multiple sites as methicillin-susceptible CoPS belonging to the species S. pseudintermedius (64.4%), S. aureus (20.2%), S. coagulans (10.1%), and S. hyicus (5%). Fifteen sampled dogs carried more than one Staphylococcus species. Their antibiotic resistance and virulence factors were determined using conventional and molecular methods. Of the S. pseudintermedius isolates found, 17.4% were multidrug-resistant, whereas high rates of virulence genes were observed among the S. aureus isolates. On polystyrene surfaces, 75% of S. aureus isolates were biofilm producers, of which 15% were classified as strong producers. The capsular polysaccharide cap8 genotype was predominant among them. A MultiLocus Sequence Typing (MLST) analysis clustered the S.aureus isolates into five distinct sequence types (STs), with four assigned for the first time. Our findings highlight the spread of CoPS among diseased dogs and, especially, the emergence of S. hyicus, S. coagulans, multidrug-resistant S. pseudintermedius and S. aureus isolates with high genetic variability. The precise characterization of these strains, as well as their continuous monitoring, is necessary for the implementation of preventive strategies given the significant public health risk.

The preparation of polystyrene/nickel core-shell particles for anisotropic conductive films (ACFs)

The use of core-shell conductive microspheres as conductive fillers for anisotropic conductive films (ACFs) has broad application prospects for high-precision circuit connections. However, existing preparation methods suffer from environmental pollution and a relatively long processing procedure. Therefore, we propose a bio-inspired, simple, and environmentally friendly method for preparing PS/Ni core-shell conductive particles suitable for ACFs. Specifically, this study utilized the oxidative self-polymerization of dopamine (DA) to modify the surface of polystyrene (PS) microspheres. The catechol groups in polydopamine (PDA) act as both reducing agents and anchor groups for palladium (Pd) atoms to catalyze the electroless nickel plating. Results indicated that the amount of (PDA) on the PS surface and the morphology of the formed nickel-phosphor (NiP) layer were regulated by adjusting the DA polymerization time and concentrations. The prepared PS-PDA/Ni conducting particles with an average diameter of 2 ± 0.2 μm has a low density (1.5 g/cm3) and can be applied to ACFs. The application of the prepared ACFs was demonstrated by bonding two flexible print circuits (FPC) with a line spacing of 200 μm. Good adhesion, conductivity, and anisotropic properties were observed in the bonded FPC-200s. This study provides useful information for producing suitable conductive particles with easy synthesis for ACFs applications.

Experimental Demonstration of the Microprocessing of the Polystyrene Surface Using a Photonic Hook

Experimental Demonstration of the Microprocessing of the Polystyrene Surface Using a Photonic Hook

Wetting transitions in adhesive surfaces of polystyrene: The petal effect

HypothesisThe petal effect is a well-known natural phenomenon in surface science and has served as inspiration for the creation of several materials with superhydrophobic qualities and high adhesion. As surface roughness has a crucial role in these properties, being able to modulate it could help us design materials at will. Capillary penetration frustrates diffusion and promotes large contact angles as well as high adhesion. ExperimentsPolystyrene surfaces were created using the spin-coating technique. By varying the polymer concentration, the surface roughness was modified. To determine the roughness parameters, atomic force microscopy was used. We recorded advancing and receding contact angles using water and glycerol as test liquids to study contact angle hysteresis, the work of adhesion and the apparent surface energy, which was determined with the Chibowski and Perea–Carpio method. For the purpose of elucidating the wetting states, captive bubble experiments were conducted. FindingsUsing an easy method, we create polystyrene surfaces with both superhydrophobicity and strong adhesion, where the roughness area factor regulates wetting transitions from Cassie–Baxter to Wenzel. The receding contact angle suggests capillary penetration, which we demonstrate by captive bubble experiments. In addition, a link was found between the surface roughness and apparent surface energy.

Self-assembled coatings with durable flame retardancy for EPS foam

Layer by layer (LBL) self-assembly coatings upon expandable polystyrene (EPS) surface play an important role in improving its flame retardancy. However, a large number of layers is needed to achieve a satisfied fire performance, and the coatings are difficult to adhere on the inert EPS surface, resulting in the poor durability. In this work, the surface of EPS was activated by ultraviolet ozone (UVO) with the appearance of oxygen contained groups, then a LBL coating with only two bilayers (branched polyethyleneimine (BPEI)-kaolinite (kaol)-BPEI-diethylene triamine penta (methylene phosphonic acid)) was covalently connected on the EPS surface. Compared with neat EPS, the obtained E-K5D30 sample increased the value of limiting oxygen index (LOI) from 18.8 % to 37.7 %, improved the ignition time from 59 s to 95 s, reduced the peak heat release rate (pHRR) value from 282.0 kW/m2 to 220.9 kW/m2, and enhanced the char residues from 6.3 % to 32.3 % after the combustion. Moreover, an ultraviolet (UV) curing layer with P/N elements was prepared upon E-K5D30 sample to maximize the flame retardant durability. A novel amino-intercalated kaol was used to play a smoke suppression role. The results showed that E-K*5D30-P8N3 sample further increased the LOI to 39.2 %. Even after 12 h washing, the E-K*5D30-P8N3 sample exhibited a slight LOI reduction to 37.8 %, and fire performance index (FPI) value of 0.405 m2·s/kW, showing the successful construction of coatings with good fire safety and flame retardant durability.