Surface Morphology Research Articles

Astragaloside IV ameliorates indomethacin-induced intestinal inflammation in rats through inhibiting the activation of NLRP3 inflammasome

The administration of nonsteroidal anti-inflammatory drugs (NSAIDs) may cause significant intestinal alteration and inflammation and lead to the occurrence of inflammatory diseases resembling duodenal ulcers. Astragaloside IV (AS-IV) is a glycoside of cycloartane-type triterpene isolated from the dried root of Astragalus membranaceus (Fisch.) Bge. (family Fabaceae), and has been used for ameliorating the NSAID-induced inflammation in the small intestine. The present study aimed to investigate the effects of AS-IV on indomethacin (IND)-induced inflammation in the small intestine of rats and its underlying mechanisms. Hematoxylin-eosin (H&E) staining, transmission and scanning electron microscopy were carried out to observe the surface morphology and ultrastructure of the small intestinal mucosa. Immunofluorescence and ELISA tests were employed to detect the expressions of NLRP3, ASC, caspase-1, and NF-κB proteins, as well as inflammatory factors IL-1β and IL-18, to uncover potential molecular mechanisms responsible for mitigating small intestinal inflammation. The results demonstrated that AS-IV significantly decreased the ulcer index, improved the surface morphology and microstructure of the small intestinal mucosa, and increased mucosal blood flow. Molecular docking revealed a strong and stable binding capacity of AS-IV to NLRP3, ASC, caspase-1, and NF-κB proteins. Further experimental validation exhibited that AS-IV markedly decreased levels of IL-1β and IL-18, and inhibited the protein expression of NLRP3, ASC, caspase-1, and NF-κB. Our data demonstrate that AS-IV ameliorates IND-induced intestinal inflammation in rats by inhibiting the activation of NLRP3 inflammasome and reducing the release of IL-1β and IL-18, thereby representing a promising therapy for IND-induced intestinal inflammation.

Ca/P in situ introduction for enhancing coating biocompatibility via plasma electrolytic oxidation in low-temperature molten salt.

Plasma electrolytic oxidation (PEO) is one of the most promising methods for synthesizing ceramic coatings on metallic substrates. Recently, PEO in molten salt electrolytes was found to be advantageous due to overcoming system heating and the formation of contaminants. However, the PEO in molten salt was conducted at a high temperature (Tm∼220 °C), limiting the introduction of different components such as Ca and P. This study realizes the employment of a low-temperature electrolyte based on a ternary eutectic system of Ca(NO3)2-NaNO3-KNO3 (Tm∼130 °C) jointly with the in situ introduction of Ca/P in the form of ammonium dihydrogen phosphate (ADP). The surface morphology, phase and chemical composition, wettability, and anti-corrosion performance were examined. The results indicate improved surface performance with the addition of 1 wt.% ADP to the electrolyte. This surface preferably comprises the anatase phase of TiO2 and exhibits enhanced biocompatibility and corrosion resistance in a biological environment.

Fabrication of bare and cobalt-doped ZnFe2O4 thin film as NH3 gas sensor with enhanced response through UV-light illumination

This work reports on the deposition of bare and cobalt-doped ZnFe2O4 thin films by chemical spray pyrolysis technique to study ammonia (NH3) gas sensing properties. Colorless and strongly smelling, ammonia (NH3) is readily soluble in water and yields ammonium (NH) ions. These gases mix in the air atmosphere cause climate change, and severely affect human health. Therefore, the detection of NH3 below the exposure limit can avoid the deterioration of human health and environment. Co-doping had a significant effect on surface roughness, surface morphology, crystallite size, and sensitivity at room temperature. Co0.5Zn0.5Fe2O4 film (ZFCO5) exhibited an outstanding response (S = 19) towards 10 ppm NH3 gas at room temperature. Compared to the bare film, the ZFCO5 sensor has an eleven-fold higher gas-detection response value for 10 ppm NH3. This is ascribed to the blended effects of small crystallite size, high surface roughness, oxygen vacancies, and angular shape morphology linked into tiny rods in the ZFCO5 film. The ZFCO5 sensor showed a significant speedup in response/recovery times (102 s/34 s) and good response (S = 25) to NH3 under the UV-light (365 nm) illumination at room temperature. The built-in ZFCO5 gas sensor shows promise for real-time NH3 below threshold level monitoring.

Comparative studies on microstructural characteristics and wear behavior of high-speed and low-speed laser cladding graphene/CoCrFeMo0.5NiTi0.5 high-entropy alloy composite layers

To prevent the failure of curved parts due to wear under actual working conditions, a graphene/CoCrFeMo0.5NiTi0.5 high-entropy alloy composite coating was prepared on the surface of a curved part using both high-speed and low-speed laser cladding (LLC). The surface morphology, physical phases, elemental distribution, microstructure, microhardness, and wear behavior of this coating applied via high-speed and LLC were comparatively studied. The results showed that the maximum height difference on the surface of the high-speed laser cladding (HLC) layer was only 44.7% of that of the LLC layer, and the surface powder was more completely melted. The average microhardness of the HLC layer was about 1.49 times higher than that of the LLC layer and showed a maximum hardness of 666.38 HV0.5, which was about 2.95 times higher than that of the substrate. The internal microstructure of the HLC layer was finer and the diffusion of Fe atoms from the substrate into the coating was significantly reduced. In all three wear environments, abrasive wear occurred in both the low-speed and HLC layers. The total wear rate of the LLC layer was 230.588 μm3·N-1·mm-1, which was about 3.06 times higher than that of the HLC layer (75.395 μm3·N-1·mm-1). The wear surfaces of both cladding layers were oxidized, and the wear rate increased with the oxygen content on the wear surfaces under the same wear conditions. Meanwhile, the oxygen content of the wear surfaces of both cladding layers in sodium chloride solution was significantly higher than that during dry wear.

Wear behaviour of abrasive tools and its effect on surface integrity during polishing superalloy GH4169G with abrasive cloth flap wheels

In polishing nickel-based superalloys, the surface quality and dimensional accuracy of the workpiece are closely related to the wear of the abrasive tools. Over the years, several researchers have studied the wear of grinding wheels or abrasive belts, including the effects of various machining methods, abrasive materials, and machining parameters on the wear of abrasive tools. However, there is not enough research on the wear mechanism of the abrasive cloth flap wheel (ACFW). In this paper, during polishing GH4169G with ACFW, the wear evolution mechanism of ACFW and its effect on the surface integrity of GH4169G were investigated. First, the variations in material removal and ACFW wear amounts during the polishing process were analysed, and the different wear stages were divided based on the polishing ratio. Second, the mic-morphology and surface element distribution of ACFW at different wear stages were investigated using SEM and, EDS, and the wear evolution mechanism of ACFW was analysed. Finally, the effects of ACFW wear on the surface morphology, surface oxidation and microstructure of GH4169G were investigated by SEM, EDS, XRD, and EBSD. The results showed that the primary wear forms of ACFW were stepped fracture, cleavage fracture, blunt, pull-out, and adhesion wear. During the initial wear stage, the proportion of each wear form was relatively balanced. In the medium wear stage, fracture wear was the main wear form. Blunt and adhesive wear were the primary forms of wear during the final wear stage. In addition, with ACFW wear, the surface roughness tend to decrease first and then increase, however, the refinement level of the grains, the intensity of plastic deformation and the intensity of the oxidation reaction gradually increased. This study provides effective guidance for developing more wear-resistant abrasive tools and optimising the grinding and polishing processes.

A facile and efficient voltammetric sensor for marbofloxacin detection based on zirconium-based metal-organic framework UiO-66/nitrogen-doped graphene nanocomposite

Improper and persistent use of marbofloxacin (MAR) is prone to produce residues that deteriorate the surrounding environment and endanger our health. Hence, it is urgent to stablish a facile and efficient detection technique for the detection of MAR. Herein, a highly efficient electrochemical platform was constructed for sensitive determination of MAR using zirconium-based metal–organic framework (UiO-66)/nitrogen-doped graphene (NG) nanocomposites (UiO-66/NG). The surface morphology, crystalline phase elemental composition, and electrochemical behavior of UiO-66/NG were characterized by various spectroscopic and electrochemical techniques. Owing to the synergistic interaction of UiO-66 MOFs and NG nanosheets, the UiO-66/NG exhibited remarkable catalytic activity for MAR oxidation. As consequently, the UiO-66/NG demonstrated a wide linear response range (0.01 − 10 μM), high sensitivity (1.80 μM μA−1 cm−2) and low detection limit (0.002 μM). The proposed UiO-66/NG/GCE demonstrated robust voltammetric responses even in the presence of excess potential interfering species and retained stable response signals for at least two weeks. More importantly, the proposed UiO-66/NG/GCE displayed highly consistent sensitivity toward MAR detection in both aquaculture water matrices and PBS buffer, and achieved accurate and sensitive detection of MAR with good recovery. Together with its low cost and facile operation, the UiO-66/NG/GCE shows great prospects for trace detection of MAR from complex matrices.

Impacts of ohmic-heating on the surface characteristics, membrane integrity, morphology, and chemical compounds of Bifidobacterium animalis paraprobiotic

The aim of this paper was to obtain paraprobiotic from Bifidobacterium animalis subsp. lactis Bb-12 (BB) with a promising ohmic-heating (OH) condition through response surface modeling, based on the flow cytometry and spectrophotometry analyses. Some properties of the obtained BB paraprobiotic (BBP) were studied, including the cell surface hydrophobicity (CSH), cell auto- and co-aggregation (CAA and CCA), and membrane integrity (MI). Among fitted models, the linear model was more accurate for co-aggregation (R2-pred 85.77%), and the quadratic model for CSH (R2-pred: 84.17%), auto-aggregation (R2-pred=87.25%), MI (R2-pred: 83.65%). The electric field (EF) had the most destructive effect on the MI of BBP. However, OH temperature had the most enhancing effect on the surface characteristics. The surface characteristics of BBP (CSH: 44.82, CAA: 38.05, and CCA: 40.79) obtained by the OH process at optimum condition was remarkably more than BB without OH treatment (CSH: 34.21, CAA: 27.18, and CCA: 28.5). The confirming analysis regarding the MI changes was performed successfully by scanning electron microscopy analysis. Lactic and acetic acids were the most amounts of characterized metabolites in BBP and BB. The OH condition, including EF of 8 V/cm, OH temperature of 88˚C, BB population of 8 (log CFU/mL), and OH time of 3 min, were considered optimum condition. At this optimum OH condition, the responses for CSH, CAA, CCA, and MI were observed 44.82, 38.05, 40.79, and 94.82 %, respectively.

Effects of abrasive grain size of flexible body-armor-like abrasive tool (BAAT) on high-shear and low-pressure grinding for zirconia ceramics

Zirconia ceramics exhibit remarkable performance. However, the high hardness and brittleness poses enormous challenges for machining. This study is integrally focused on preparing a flexible body-armor-like abrasive tool (BAAT) with enhanced tangential-to-normal force ratio. The rheological characteristics of the BAAT abrasive system with different abrasive grain were investigated. A series of grinding tests were conducted on a precision grinding machine. The grinding performance of the BAAT with different abrasive grain sizes was examined. Surface roughness (Ra) variation and tangential-to-normal force ratio were analyzed, together with the investigation of the three-dimensional surface morphology and surface hydrophilicity. It was found that smaller abrasive grain sizes ultimately generated lower surface roughness values after grinding. Under the optimal grinding conditions, the surface roughness (Ra) of zirconia ceramics decreased from 102 nm to 1.7 nm after 5 grinding strokes (∼1 min). Meanwhile, uniform grinding textures were obtained.

Geometric accuracy of rock joint surface impressions obtained by less-destructive thermoplastic resin-based method

A novel less-destructive field impression method that overcomes the uncertainties in stability assessments of rock joints in historical monuments, due to material sampling or existing destructive test limitations, has been developed. A thermoplastic resin with low fluidity and a short curing time is used to obtain the surface morphology of rock joints owing to its less destructive nature and wide applicability to the walls and ceilings of historical monuments. However, the insufficient filling of this thermoplastic resin can decrease the geometric accuracy of the impressions. Thus, the geometric accuracy of resin impressions and mortar replicas has been examined through laboratory experiments, and the results have been compared with those obtained using existing silicone-based methods, based on the statistical indicators associated with mechanical replicability. The indicator values of the method developed in this study were comparable to those of the replicas in previous studies that have sufficient geometric accuracy to satisfy mechanical replicability requirements. Furthermore, although roughness-coefficient-based methods underestimate the shear strength because of the insufficient filling of thermoplastic resins, they provide an acceptable safety margin in stability assessments of rock joints. The proposed method is suitable for conducting accurate stability assessments of historical monuments and ensuring their conservation.

Biological evaluation of femtosecond-laser-textured Fe–Mn alloys for vascular applications

Biodegradable metals represent a valuable solution for the development of temporary vascular implants. These are expected to dissolve in the body over time, avoiding side effects typical of permanent implants, such as thrombosis, in-stent restenosis and chronic inflammation. Iron (Fe)-based alloys, such as iron–manganese (Mn) alloys, are of particular interest for cardiovascular applications due to their intrinsic properties. However, their degradation behavior and biological performance need to be improved. Femtosecond (fs)-laser-induced surface topography could affect both their degradation and cell–material interaction. In this work, fs-laser-induced patterning was performed on a Fe–Mn20 alloy to tune both the degradation behavior of the material and its interaction with the biological environment for cardiovascular applications. Processing parameters were varied to select an optimized surface morphology, characterized by linear grooves. Profilometric analysis, scanning electron microscopy and degradation rate analysis were performed on the treated samples. Thereafter, endothelial cell viability tests and hemocompatibility assessment were carried out on selected process conditions. The obtained fs-laser-induced linear patterns were demonstrated to decrease the degradation rate and to improve the biological response toward both endothelial cells and blood. These results demonstrate how fs-laser-induced patterning is a promising solution for the development of biodegradable metal-based vascular implants.

Investigating Potential Sources of Sore Throat: Physico-Chemical Attributes and Microbial Contamination in Rambutan from Fresh Harvests and Retail Stores

Rambutan (Nephelium lappaceum), a tropical fruit cherished for its succulent flesh and vibrant appearance, is cultivated extensively across various regions worldwide. However, despite its popularity, the fruit faces challenges related to particulate contamination during the harvesting process. Particulate matter contamination refers to the presence of solid or liquid particles suspended in the air or adhered to the fruit's surface, posing potential risks to both consumer health and fruit quality. Hence, this study aims to identify the factors in rambutan that could cause sore throats by analysing its physicochemical properties and conducting a microbiological study. For this study, two samples of rambutan fruit which are rambutan sold in stores (RS) and rambutan freshly harvested from the tree (RT) were collected and analysed for their external peel, internal peel, and pulp parts (n = 3). The assessment included the weight of visible fine dirt, pH value, oil content, surface morphology and total coliform (TPC). The results showed that the weight of visible fine dirt on RT external peel (93.50 ± 5.00 mg) and the pH value of its external peel and pulp (4.17 ± 0.00 - 5.17 ± 0.00) were significantly higher and more acidic (p<0.05) than those of RS. However, there were insignificant differences (p>0.05) in oil content (0.36 ± 0.7 - 0.38 ± 0.8%) between the external peels of the rambutan samples. Additionally, the surface morphology and image analysis of RS showed more foreign particles, represented as black or white dots on its internal peel and pulp, compared to RT, which was suspected to be yeast. Moreover, the total coliform count for both samples was significantly different (p<0.05) in their external peel and pulp, but it was still within the safe eating limit. The study concluded that environmental pollution and contamination during rambutan handling could cause sore throat.

Effect of Blood Contamination on Vickers Microhardness and Surface Morphology of Mineral Trioxide Aggregate

This study aimed to investigate the effects of blood contamination on the Vickers hardness and the surface morphology of premixed MTA and compare them with the effects on conventional MTA. The Vickers microhardness of Endocem MTA Premixed Regular (EP) and ProRoot MTA (PM) was assessed after immersion in fetal bovine serum (FBS) and saline. Stem cells from human exfoliated deciduous teeth (SHED) were seeded on MTA after immersion in FBS, saline, and deionized water (DW). Cell adhesion patterns and surface morphology were visualized via scanning electron microscopy (SEM). The surface microhardness of EP and PM in FBS was lower than in saline. However, short-term exposure of PM to FBS did not reduce the microhardness compared to saline. Angular crystals formed in water, while rounded crystals with more air voids appeared in FBS. Favorable SHED attachment occurred in all groups. Overall, the surface hardness of EP and PM decreased after FBS exposure, although PM was less influenced. We suggest minimizing the amount of bleeding when using MTA clinically; nevertheless, PM remains an option with more expected blood contamination than EP. In summary, exposure to FBS decreased mechanical performance but allowed cell adhesion for both MTAs, with PM being more resistant to these changes.

Https://epg.science.cmu.ac.th/ejournal/journal-detail.php?id=11813

In this study, waste magnesite (WM) particles with different weight fractions (2.5%, 5%, and 7.5%) were used as particulate material in 6061 aluminium alloy to produce composites with improved properties. The composite material was manufactured using a stir-casting method. A surface morphology investigation confirms the uniform distribution and good interfacial bonding of the WM particles within the alloy base. The addition of 5% WM particles was found to improve the values of tensile strength of 146.68 MPa, hardness of 131.6 HV and coefficient of friction of 0.565. Incorporating 7.5% WM was found to give a low wear of 161 μm and a corrosion current of 8.5 x 10-6 A. The results obtained confirm that such a proportion of WM particles in Al 6061 alloy provides excellent anticorrosion protection, wear properties, and good mechanical properties. Adding 5% WM to Al 6061 improves overall performance characteristics among other ratios.

Preparation of green-stretchable hydrogel based on succinic acid-based monomer ‎with antibacterial properties

ABSTRACT In the present study, green -stretchable ‎ hydrogels based on succinic acid were prepared. Green monomers based on bio-acid were identified using the compression reaction between an acidic group and an alcoholic group and using 1H NMR and FT-IR. The results showed the preparation of flexible stretchable hydrogel with high swelling capacity (7050%) and suitable rheological behavior. The surface morphology and antibacterial behavior of hydrogels were also investigated through SEM and optical density methods, respectively. Examining the results of these tests confirmed the preparation of hydrogel with suitable porosity for biomedical applications and favorable antibacterial properties (Antibacterial efficiency > 77%).

Increased Antibacterial Activity of Zinc-Silver Doped Hydroxyapatite Synthesized via Ultrasonic in Combination with Sol-Gel Technique using Glutinous Rice as a Template

T his work aims to synthesize Zn-Ag doped hydroxyapatite using glutinous rice (Zn-Ag doped GRHA) as a template through ultrasonic irradiation coupled with sol-gel technique. The prepared materials are referred to as Ca9.0Zn1.0-xAgx(PO4)6(OH)2 which consist of Zn2+ and Ag+ varying molar ratios (x= 0.0, 0.25, 0.50, 0.75 and 1.0). The synthesized samples were characterized by various techniques. XRD results revealed that Zn2+ and Ag+ were incorporated into a hexagonal framework of HA. FT-IR analysis showed that the main functional groups were hydroxyl and phosphate groups. SEM images showed a rough surface morphology, which consists of very small spherical particles. TEM images revealed the homogeneous distribution of Zn2+ and Ag+ in the synthesized samples. Antibacterial activity of the Zn-Ag doped GRHA against five strains of bacteria including S. aureus, B. cereus, B. subtilis, P. aeruginosa and E. coli was investigated. Zn0.75Ag0.25 doped GRHA showed excellent antibacterial activity against all strains except P. aeruginosa.

Effect of gas pre-decomposition device on the growth of GaN epitaxial layer

In previous studies, the influence of gas phase and surface reactions on the growth of GaN was mainly calculated through simulations. In this study, a novel gas pre-decomposition device (GPDD) was designed to experimentally investigate the effects of gas phase and surface reactions on GaN growth by changing the length and height of the isolation plates (IPs). By varying the structure of the GPDD, the effects on the growth rate and thickness uniformity of the GaN films were studied. The growth rate of the GaN sample slowed with the extension of the IPs because the longer partition plates led to insufficient gas mixing and premature consumption of the precursor trimethylgallium (TMG). The use of GPDD simultaneously achieves high crystal quality and smooth surface morphology of the GaN film. Owing to the use of GPDD, the decomposition of TMG in the pyrolysis pathway was promoted, which suppressed Ga vacancies and C impurities, resulting in weak yellow luminescence bands in the photoluminescence. This study provides a comprehensive understanding of the chemical reaction mechanism of GaN and plays an important role in promoting the development of metal-organic chemical vapor deposition equipment.

Synergistic effect of co-sputtered tungsten-titanium nitride as electrode material for efficient hybrid supercapacitors

The dawn of bimetallic transition metal nitrides has attracted considerable interest as battery grade electrode material for potential energy storage applications. In addition, it is essential to investigate binder-free processes to improve the performance of the fabricated electrodes. In this study, binder-free tungsten‑titanium nitrides (W-TiN) are deposited through RF/DC magnetron co-sputtering onto the conducting nickel foam (NF). SEM, EDX and X-ray diffraction are exploited to investigate surface morphology, elemental composition, and structural properties of sputtered materials. The W-TiN electrodes are characterized through electrochemical investigation in half-cell configuration. The tested W-TiN electrode is further utilized with activated carbon (AC) electrode to develop hybrid supercapacitor device W-TiN//AC. The hybrid device revealed a maximum energy density (Es) of 88.8 Wh/kg and power density (Ps) 1700 W /kg. To further understand the mechanism of hybrid devices, the capacitive and diffusive contributions are computed using linear and quadradic models. This study provides a new direction to integrate co-sputtered binder-free electrode materials and devices for large scale production of advanced hybrid energy storage devices.

Effects ofAs8structure formation on the surface morphology and internal microstructure of GaAs thin films.

Gallium arsenide (GaAs) materials have the advantages of high electron mobility, electron saturation drift rate, and other irreplaceable semiconducting properties. They play an important role in the electronics, solar and other fields. However, during GaAs film sedimentary growth, As atoms can undergo segregation to formAs8clusters because of the influence of external factors, which affect the surface morphology and internal structure of these films. In this study, a series of investigations on the deposition and growth of GaAs crystal films were performed. Additionally, the deposition and growth of GaAs thin films were simulated using molecular dynamics. The influence of As8clusters on the surface morphology and internal structure of GaAs films at different incidence angles, velocities and substrate temperatures was studied by using 'defect analysis technology' and 'diamond structure identification' in open source software, along with surface roughness and radial distribution function. Results show that with increasing incident angle, the number ofAs8clusters decreases and film density increases. Increasing incident velocity increases the irregular movement ofAs8clusters in air, and their deposition on the film surface affects the morphology of the film, and the surface roughness increases first and then decreases. Additionally, we investigated the effect of different substrate temperatures on the film surface. Results show that at a substrate temperature of 1173 K, the number ofAs8clusters in the film decreases or the As8clusters disappear, heterogeneous nucleation occurs in the film, and the crystallization rate increases. Although the dislocation line associated with nucleation may affect the mechanical and optical properties of the film, it considerably reduces the annealing effort after the deposition and growth.

Structural and Magnetic Properties of Barium-Strontium-Hexaferrite Material Ba0.6Sr0.4Fe10-xCoxMnTiO19 (x = 0.5; 1.0; and 1.5) as Microwave Absorbers

We discuss the structure properties of Ba0.6Sr0.4Fe10-xCoxMnTiO19(BSFCMTO) for x = 0.5, 1.0, and 1.5 that influence its magnetic properties as a microwave absorber. A solid-state reaction method using high-energy milling was used to synthesize hexaferrite. There were no structural changes when the Co2+ ion was substituted for the Fe3+ ion; the structures of all samples were hexagonal and the space group was P63/mmc. The surface morphology had heterogeneous particles with a size of 300 to 600 nm. The magnetic properties tended to decrease with an increasing number of Co2+ ion substitutions. The reflection loss (RL) had a minimum value of -14.89 dB. This value was reached at a frequency of 10.96 GHz and had a bandwidth at 1.24 GHz with a sample thickness of 1 mm in the Ba0.6Sr0.4Fe9.9Co0.1MnTiO19 sample.

Sustainable Napier Grass (Pennisetum purpureum) Biochar for the Sorptive Removal of Acid Orange 7 (AO7) from Water

The unregulated discharge of synthetic dyes from various anthropogenic and industrial activities has resulted in the contamination of different environmental compartments. These dyes can contaminate water bodies, soil, and even the air, resulting in many environmental and health issues. True colors may persist for long periods, thereby affecting the aesthetics and ecology of dye-contaminated areas. Furthermore, they pose potential risks to aquatic life and human health through the ingestion or absorption of dye-contaminated water or food. Acid orange 7 (AO7) is a synthetic azo dye used in the textile, tanning, food, pharmaceutical, paint, electronics, cosmetics, and paper and pulp industries. AO7 can have various human health implications, such as dermatitis, nausea, severe headache, respiratory tract irritation, and bone marrow depletion, due to its high toxicity, mutagenicity, and carcinogenicity. Efforts to regulate and mitigate dye pollution (AO7) are crucial for environmental sustainability and public health. Therefore, this study aimed to remove AO7 from water using sustainable biochar. This objective was accomplished by pyrolyzing dried Napier grass at 700 °C to develop affordable and sustainable Napier grass biochar (NGBC700). The developed biochar was characterized for its surface morphology, surface functional groups, surface area, and elemental composition. The yield, moisture content, and ash content of the NGBC700 were approximately 31%, 6%, and 21%, respectively. The NGBC700’s BET (Brunauer–Emmett–Teller) surface area was 108 . Batch sorption studies were carried out at different pH levels (2–10), biochar dosages (1, 2, 3, and 4 ), and AO7 concentrations (10, 20, and 30 . The kinetic data were better fitted to the pseudo-second-order (PSO) equation (R2 = 0.964–0.997) than the pseudo-first-order (PFO) equation (R2 = 0.789–0.988). The Freundlich isotherm equation (R2 = 0.965–0.994) fitted the sorption equilibrium data better than the Langmuir equation (R2 = 0.788–0.987), suggesting AO7 sorption on heterogenous NGBC700. The maximum monolayer AO7 adsorption capacities of the NGBC700 were 14.3, 12.7, and 8.4 at 10, 25, and 40 °C, respectively. The column AO7 sorption capacity was 4.4. Fixed-bed AO7 sorption data were fitted to the Thomas and Yoon–Nelson column models. The NGBC700 efficiently removed AO7 from locally available dye-laden wastewater. NGBC700 was regenerated using different NaOH concentrations. Possible interactions contributing to AO7 sorption on NGBC700 include hydrogen bonding, electrostatic interactions, and π–π electron donor–acceptor attractions. The estimated total preparation cost of NGBC700 was US$ 6.02 kg−1. The developed sustainable NGBC700 is potentially cost-effective and environmentally friendly, and it utilizes waste (Napier grass) to eliminate fatal AO7 dye from aqueous media.