Variations In Surface Morphology Research Articles

Sacroiliac joint auricular surface morphology modulates its mechanical environment

AbstractThe sacroiliac joint (SIJ) exhibits significant variation in auricular surface morphology. This variation influences the mechanics of the SIJ, a central node for transmitting mechanical energy from upper body to lower limbs and vice versa. The impact of the auricular surface morphology on stress and deformation in the SIJ remains poorly understood to date. Computed tomography scans obtained from 281 individuals were included to extract the geometry of the pelvic ring. Then, the auricular surface area, SIJ cartilage thickness, and total SIJ cartilage volume were identified. Based on these reconstructions, 281 finite element models were created to simulate SIJ mechanical loading. It was found that SIJ cartilage thickness only weakly depended on age or laterality, while being strongly sex sensitive. Auricular surface area and SIJ cartilage volume depended weakly and non‐linearly on age, peaking around menopause in females, but without significant laterality effect. Larger SIJs, characterized by greater auricular area and cartilage volume, exhibited reduced stress and deformation under loading. These findings highlight the significant role of SIJ morphology in its biomechanical response, suggesting a potential link between morphological variations and the risk of SIJ dysfunction. Understanding this relationship could improve diagnosis and targeted treatment strategies for SIJ‐related conditions.

The influence of laser process parameters on the Iron loss of grain-oriented silicon steel

Laser scribing effectively reduces the energy loss of grain-oriented silicon steel in alternating and pulsating magnetic fields. This study focuses on the 27Q120 material, analyzes the macroscopic surface morphology and iron loss variations of grain-oriented silicon steel under the influence of two types of laser spots (circular spots without the application of a diffractive optical element (DOE) and rectangular spots formed by a DOE), laser power (600W to 2400W), and scribing spacing (3.5mm to 7.5mm) as process parameters. The relationship between magnetic domain width, stress, and iron loss was analyzed. The result shows that the iron loss improvement rates (β) achieved with circular and rectangular spot scribing were 16.054% and 17.116%, respectively. Corresponding magnetic domain widths were 0.17754 mm and 0.1636 mm, with hysteresis losses of 0.5114 W/kg and 0.5033 W/kg, respectively. Under the same laser power and scribing spacing, a lower energy density significantly reduced the damage to the surface macroscopic morphology by the laser, leading to improved iron loss. Furthermore, the iron loss of grain-oriented steel is positively correlated with the width of magnetic domains and negatively correlated with compressive stress.

Impacts of Material and Machine on the Variation of Additively Manufactured Cooling Channels

Abstract While additive manufacturing (AM) can reduce component development time and create unique internal cooling designs, the AM process also introduces several sources of variability, such as the selection of machine, material, and print parameters. Because of these sources, wide variations in a part's geometrical accuracy and surface roughness levels can occur, especially for small internal cooling features that are difficult to post-process. This study investigates how the selection of machine and material in the AM process influences variations in surface quality and deviations from the design intent. Two microscale cooling geometries were tested: wavy channels and diamond-shaped pin fins. Test coupons were fabricated with five different additive machines and four materials using process parameters recommended by the manufacturers. The as-built geometry was measured non-destructively with computed tomography scans. To evaluate surface roughness, the coupons were cut open and examined using a laser microscope. Three distinct roughness profiles on the coupon surfaces were captured including upskin, downskin, and channel walls built at 90 deg to the build plate. Results indicated that both material and machine contribute to producing different roughness levels and very different surface morphologies. The roughness levels on the downskin surfaces are significantly greater than on the upskin or sidewall surfaces. Geometric analysis revealed that while the hydraulic diameter of all coupons was well captured, the pin cross section varied considerably. Along with characterizing the coupon surfaces, cooling performance was investigated by experimentally measuring friction factor and heat transfer. The variations in surface morphology as a function of material and machine resulted in heat transfer fluctuating by up to 50% between coupons featuring wavy channels and 26% for coupons with pin fin arrays. Increased arithmetic mean surface roughness led to increased heat transfer and pressure drop; however, a secondary driver in the performance of the wavy channels was found to be the roughness morphology, which could be described using the surface skewness and kurtosis.

Extraction of isotropic and anisotropic components for optical surface micro-metrology based on the two-dimensional power spectral density analysis

Extraction of surface characteristics is essential during surface processing and optical inspections. In this work, we propose a new extraction method by dividing the global feature within multiple directions into isotropic and anisotropic components and combining noise filtration, two-dimensional component extraction, and fast reconstruction. The mathematical descriptions of global and local features were derived. The noise by holes, scratches, and finite sampling points was restrained by Bearing Ratio analysis, Hough transform, and Welch window operation. The isotropic and anisotropic surface components were extracted in the two-dimensional power spectral density domain, reconstructed in the two-dimensional Fourier domain, and inversed in Cartesian coordinates. Five surfaces with anisotropic structural characteristics ranging from zero to two dimensions were analyzed. The general applicability was proved according to the consistency between surface processing methods and extracted results. A chemical mechanical polishing experiment was designed and accomplished to verify the sensitivity of the extraction method. The subtle variation in surface morphology was captured on the reconstructed surfaces near the polishing end-point, confirming its detectability on weak anisotropic components. This process-oriented surface extraction method can achieve qualified results without transcendental knowledge of surface conditions and offers openness to various surface evaluation criteria by statistical roughness indicators, which supports surface inspection for multiple surface processing techniques.

Effect of sodium tungstate concentration on surface morphology and hardness variation of 6063 aluminium alloy using by plasma electrolytic oxidation

Abstract The coatings were prepared on the surface of 6063 aluminium alloy using by plasma electrolytic oxidation in a sodium tungstate (Na2WO4) electrolyte solution with concentration varying from 0.017 to 0.068 mol/L. The power of plasma electrolytic oxidation is about 600 W, electrolysis time is 20 and 30 minutes, respectively. In this study using sodium tungstate as the main component of the electrolyte without any additives. The effects of Na2WO4 concentrations on the surface morphology and hardness variation of the 6063 aluminium alloys are investigated. These oxide films on aluminium were characterized by laser scanning confocal microscope, scanning electron microscopy (SEM) and Vickers microhardness indenter (Hv), respectively. The results reveal Na2WO4 electrolyte solution with concentration varying from 0.017, 0.034, 0.051 to 0.068 mol/L. When the electrolyte concentration is 0.034 mol/L, the maximum hardness value is 104 Hv after plasma electrolytic oxidation for 20 minutes. When the electrolyte concentration is 0.051 mol/L, the minimum surface roughness value obtained by plasma electrolytic oxidation for 30 minutes is Sa 0.324 μm.

Investigation of thermally induced surface composition and morphology variation of magnetron sputtered Sb2Se3 absorber layer for thin film solar cells

One of the most promising semiconductor materials for the development of sustainable thin-film solar cell technology is antimony selenide (Sb2Se3). Its excellent optical and electrical properties have drawn attention lately for potential application in thin-film solar cells. In this study, Sb2Se3 films deposited using the direct current (DC) magnetron sputtering technique have been subjected to a post-annealing process without an extra selenium supply at temperatures between 150 and 450 °C. Without an extra selenium supply, the impact of post-annealing temperature on the surface composition as well as the physical properties of the fabricated films was investigated. The overall evaluations revealed that the post-annealing temperature is highly efficient in altering the physical properties of the Sb2Se3 absorber thin films. We further observed that the post-annealing process improved the crystallization and the heat treatment temperature quite affected preferential orientation. The surface morphology of films exhibited structural deformation at high post-annealing temperatures (> 350 °C). According to optical and electrical characterizations, respectively, the optical energy gap and the resistivity of Sb2Se3 films reduced with an increment in the post-annealing temperature. Based on the XPS result, the variation in temperature of post-annealing led to a change in the surface composition of the films. The findings on the growth of Sb2Se3 thin films indicate the existence of an intermediate growth temperature that permits the growth of Sb2Se3 films to be optimized. The study’s conclusions can serve as a guide to the growth of Sb2Se3 thin films with the desired crystallinity, surface morphology, and composition for thin film solar cell applications.

CFRTP single-lap adhesive bonding and its mechanical performance enhanced by laser surface treatment: Finite element simulation and experimental validation

The outstanding mechanical properties of carbon fiber reinforced thermoplastic polymer (CFRTP) have led to its widespread application in many industrial sectors. In response to the engineering challenge of repairing large non-critical CFRTP structural components in situ, an infrared fiber laser surface cleaning technology is proposed to treat the bonding interface and enhance the tensile strength of polypropylene (PP)-based CFRTP single-lap bonded joints. Specifically, through single-factor and orthogonal experiments, the impact of different process parameters on the properties of the bonded joints was identified first. Then, online temperature monitoring was performed to elucidate the laser treatment mechanism of the CFRTP sample interface. Surface morphology of the laser-treated samples further indicates that when the temperature of the sample surface surpasses the resin decomposition temperature with extended holding time, the resin could be removed from the surface more thoroughly. Additionally, a novel three-dimensional woven finite element (FE) model, accounting for anisotropic heat transfer, was established to predict the surface temperature and cleaning quality of CFRTP. The FE model incorporates the anisotropic heat transfer characteristics of carbon fibers, thus accurately simulating the heat transfer behaviors between carbon fibers and the resin matrix. The laser ablation mechanism is elucidated by examining the surface ablation morphologies and peak surface temperatures. A comparison between experimental results and FE simulations demonstrated a notable coherence in the trend of surface morphology variations, with discrepancies in peak surface temperatures ranging from 3.29 % to 24.63 %. The experimental tests proved that the shear strength of single-lap bonded joints reaches its maximum value when the laser power is 35 W, the scanning speed is 2500 mm/s, and the number of scans is four. The enhancement of the mechanical properties of bonded joints can be attributed to the improved wettability and higher surface free energy of the laser-treated samples.

Occurrence of methane in organic pores with surrounding free water: A molecular simulation study

Free water contained in shale reservoirs can influence the enrichment and transportation of shale gas. To accurately assess shale gas adsorption in shale reservoirs and improve recovery, it is crucial to understand the occurrence of gas and water. In this study, the occurrence of methane occupying the organic pores surrounded by free water is investigated using Grand Canonical Monte Carlo/Molecular Dynamics simulations, considering the effects of pressure, temperature and pore size. The center of the model represents methane adsorbed/free within the organic pores, while the regions on either side depict free water. Although water does not significantly penetrate organic pores, pressure, temperature, and pore size have a notable impact on the wettability of water on organic surfaces, resulting in variations in the concave liquid surface morphology. This results in varying degrees of competitive adsorption of water and methane near the carbonyl group. At lower pressures, although the capillary pressure decreases sharply with increasing pore size, the improved water wettability increases the extent of its intrusion along the pore surface, thereby enhancing the competitive adsorption of methane and water. At higher pressures, capillary pressure acts as a resistance, preventing water from invading the organic pores in significant quantities. Due to the weak affinity of organic pores for water, the same phenomenon was observed even after increasing the pore size and temperature to improve water wettability. In addition, high temperatures can lead to more pronounced water intrusion. Finally, it is hypothesized that competitive adsorption of methane and water is more pronounced at shallower burial depths and slightly larger pore sizes. This result is expected to provide insights for the accurate evaluation of gas adsorption in water-bearing shales.

Facile hydrothermal synthesis of Sb2S3 thin-film photo-cathodes for green hydrogen energy production

Semiconducting characteristics of antimony-based chalcogenides in the recent past gained the utmost attention for photovoltaic (PV) cells and photo electrochemical (PEC) hydrogen evolution. In the current research endeavour, a simple hydrothermal route has been employed to prepare polycrystalline Sb2S3 thin films. Under ideal temperature conditions of 120 °C, Sb2S3 films were prepared in an autoclave, varying the reaction times between 10:00 and 14:30 h with an interval of 30 min. Further heat treatment of the as-synthesized Sb2S3 thin films was carried out on an electric hot plate at 200 °C for 90 min. XRD analysis of heat-treated Sb2S3 films unveiled an orthorhombic crystal structure with (310) predominant plane. Consequently, the crystallite sizes, displayed improvement from ∼ 33 to 77 nm, with reaction periods for 10:00 to 13:30 h and decreased after that. The five distinct Raman modes were spotted at 155, 190, 236, 280, and 305 cm−1, further confirming the single-phase formation of Sb2S3 thin films. SEM and EDS analysis indicated conspicuous variations in surface morphology and stoichiometric ratios of antimony and sulfur elements. The Sb2S3 thin films deposited at 120 °C for 13:30 h are found to be nearly stoichiometric (Sb and S are 42.61 and 57.39 at. %). The resultant oxidation states were demonstrated to be (+3) and (−2) for antimony and sulfur respectively. All the thin films exhibited an optical absorption coefficient greater than 104 cm−1 with a direct energy band gap ranging between 1.43 and 1.61 eV. The Sb2S3 thin films deposited for 13:30 h have unveiled the highest photocurrent density of −0.27 mA/cm2, indicating a potential photocathode for hydrogen production.

Investigating the effect of path planning strategies on 3D metallic structure deposited using robotic WAAM

Wire Arc Additive Manufacturing (WAAM) is an advanced technique for producing medium-to-large-sized components, offering high deposition rates and low equipment costs. Path planning strategies are critical in determining grain growth direction and achieving isotropic properties in the components. This study introduces a novel path planning strategy, the switchback mode, to mitigate unidirectional grain growth and enhance the mechanical properties of WAAM-deposited components. ER-4043 aluminium alloy walls were deposited using the switchback mode and compared with the conventional bi-directional path planning strategy. The findings reveal that different path planning strategies result in variations in layer size, surface morphology, microstructure, residual stress, microhardness, wear resistance, and tensile properties. Notably, the switchback mode demonstrated superior mechanical strength compared to the bi-directional mode, with yield strength (YS) increasing from 90.2 MPa to 113.9 MPa, ultimate tensile strength (UTS) from 148.8 MPa to 178.7 MPa, and elongation percentages from 18.4 % to 21.3 %. Furthermore, the residual stress changed from tensile to compressive when switching from bi-directional to switchback mode.

Development and characterization of kefiran-gelatin bio-nanocomposites containing Zhumeria majdae essential oil nanoemulsion to use as active food packaging in sponge cakes

Active packaging films based on kefiran-gelatin were developed and characterized using Zhumeria majdae essential oil nanoemulsion (ZMEO-NE) at concentrations of 0 (control), 1, 2 and 3 %. The main compounds of the essential oil (EO) of Zhumeria majdae (ZM) plant were linalool (61.44 %) and camphor (20.67 %). Adding the ZMEO-NE to the films decreased permeability to water vapor (from 7.82 × 10−7 to 4.09 × 10−7 g·m/m2·Pa·h), ultimate tensile strength (from 38.44 to 33.48 MPa), percentage of light transmission, and increased thickness (from 0.085 to 0.121 mm), opacity (from 2.11 to 2.79), and elongation at break (from 19.97 to 34.73 %), and changed color parameters. The establishment of hydrogen bonds between the ZMEO-NE and polymer network was confirmed. The ZMEO-NE decreased the storage modulus and glass transition temperature. Distinct variations in the films' surface morphology and a reduction in the crystalline structure were observed due to the presence of the ZMEO-NE. Elevating the concentration of the ZMEO-NE increased antioxidant capabilities of the films. The films incorporating the ZMEO-NE exhibited notable antibacterial efficacy against Staphylococcus aureus (reductions ≥4 log CFU/cm2) and Escherichia coli (reductions ≥2 log CFU/cm2) bacteria. The films also demonstrated suitable antifungal properties during storage of sponge cakes for 16 days.

Response Surface Modelling Nafion-117 Sorption of Tetraammineplatinum(II) Chloride in the Electroless Plating of IPMCs.

This work looks at the effects of a varying concentration, soak time, pH and temperature on the sorption of tetraammineplatinum(II) chloride (Pt-Ammine) in Nafion-117 films in the context of the electroless plating of ionic polymer-metal composites (IPMCs). Sorption is characterised by atomic absorption spectroscopy. A definitive screening design carried out determined all four factors to be significant for further analysis using response surface modelling. A duplicated central composite design (CCD) was utilised to characterise how the four factors affect the sorption amount and efficiency. Regression models for both responses were of poor fit. Nevertheless, key insights were obtained on the effects of the process parameters on sorption behaviour. The results indicate that above 0.5 g/L Pt-Ammine sorption, the platinisation of 10 × 50 mm IPMC samples through sodium borohydride reduction becomes redundant by the surface resistance metric. IPMCs with surface resistance values of approximately 2.5 Ω/square were obtained through only one round of chemical reduction. Varying surface morphologies and electrode thicknesses were analysed under a scanning electron microscope. The CCD parameter settings were validated. Recommended settings for optimised Pt-Ammine sorption in 10 × 50 mm Nafion-117 films were identified as follows: 1.0 g/L Pt-Ammine concentration, 24 h soak time, pH of 3 and temperature of 20 °C.

Aluminosilicate-based material fabricated from fly ash for energy harvesting application

A triboelectric nanogenerator (TENG) is an emerging energy harvesting technology that utilizes the combination of triboelectrification and electrostatic induction to collect wasted mechanical energy and convert it into electricity. In this work, an aluminosilicate (AS)-based composite, considered as a potential alternative to cement material, has been developed for the fabrication of TENGs. Herein, the AS material is synthesized through the alkali activation of fly ash using a mixture of sodium hydroxide (NaOH) and sodium silicate (Na2SiO3) solutions as activating agents. The electrical output of AS TENGs can be optimized by tuning the liquid-to-solid powder (L/S) ratio during the fabrication of AS composites. The AS composites fabricated at different L/S ratios exhibit the variations in dielectric properties, surface morphology and microstructure. It is found that a high dielectric constant is not the only requirement for achieving optimal TENG output performance. The contribution of dielectric properties and microstructures of the AS composites on TENG performance is discussed. The AS composite with an optimal L/S ratio of 0.5 results in the highest TENG power output density of 2.78 W/m2. Additionally, the versatility of AS TENG to harvest mechanical energy and its application as a power source for portable electronic device are demonstrated. This research has proposed the promising aspect of AS composites as alternative construction materials capable of harvesting mechanical energy, which is essential for the development of green and sustainable power sources.

Variation of surface morphology of material uplift near flash-healed Vickers indents under direct-current electric field in cubic zirconia single crystals

Variation of surface morphology of material uplift near flash-healed Vickers indents under direct-current electric field in cubic zirconia single crystals

Surface Morphology of the Right Lobe of the Human Liver

Background and objective: The liver, being the largest organ in the body exhibits various gross morphological characteristics that are valuable and important in diagnostic and interventional radiology as well as in gastroenterological and surgical procedures. This descriptive observational study documents the surface morphological variations of the right lobe of the human liver.Methods: 10% formalin-fixed liver specimens used for undergraduate anatomy teaching at the Department of Anatomy, Faculty of Medicine, University of Peradeniya were studied for the surface morphology of the right lobe for shape, diaphragmatic grooves, accessory fissures, and lobes.Results: Twenty specimens from donors above 65 years of age with a female majority (60%) were studied. Morphologically normal right lobes were seen in 11 (55%). Others showed several variations. Accessory fissures were seen in 4 (20%) cases. Accessory lobes were found in 2 (10%) with Ridel’s lobe in 1 (5%) case. Diaphragmatic grooves and costal grooves were reported in 1 (5%) each. Saddle-shaped liver was present in two (10%) cases while 2 (10%) had a hump/ conical-shaped right lobe. A large right lobe was seen in one (5%) specimen.Conclusion: Variations in the shape of the liver and surface morphology of the right lobe are frequent. Knowledge regarding these variations will prevent misdiagnosis of lesions and normal anatomy as well as prevent iatrogenic injuries during procedures of the organ and the surrounding area.

Manufacturing and cold spraying of hybrid composites — A path for metallizing thermoset matrix composites

This study aims to realize and metallize the hybrid thermoset-thermoplastic fiber reinforced composites for aerospace applications. Two variations in the manufacturing route including cocuring and hybrid interlayer were adopted for realizing the RTM6-PEI-CF composite. Low pressure cold spray metallization technique is applied by varying the processing parameters stand-off distance and traverse speed. Microstructural analysis and mechanical tests (roughness check, nanoindentation tests) were performed on sprayed composites. Overall, manufacturing routes affected the inherent structure of the composite and subsequent coating quality. Mechanical interlocking induced close contact of PEI-aluminum (Al) particles characterized into uniform coating with surface morphology variation shown in cocured composites. Coating adhesion strength increment up to 18 MPa was noted by using the PEI-carbon fiber (CF) semi-preg in manufacturing. The tomography scan highlighted the structural integrity of the manufactured and coated composites, revealing coating-thermoplastic contact, interphase, and porosity in the inter-tow fiber region. An increase in the traverse speed to 2 mm/s reduced the electrical conductivity and adhesion strength of the coating with the hybrid composite. Within the limits of this investigation, opting for lower stand-off distance and traverse speed (here, 10 mm and 1 mm/s) reflected in improved adhesion and approximately 1.5 mm coating thickness.

PH-Dependent Morphology of Copper (II) Oxide in Hydrothermal Process and Their Photoelectrochemical Application for Non-Enzymatic Glucose Biosensor

In this study, we investigated the influence of pH on the hydrothermal synthesis of copper (II) oxide CuO nanostructures with the aim of tuning their morphology. By varying the pH of the reaction medium, we successfully produced CuO nanostructures with three distinct morphologies including nanoparticles, nanorods, and nanosheets according to the pH levels of 4, 7, and 12, respectively. The observed variations in surface morphology are attributed to fluctuations in growth rates across different crystal facets, which are influenced by the presence of intermediate species within the reaction. This report also compared the structural and optical properties of the synthesized CuO nanostructures and explored their potential for photoelectrochemical glucose sensing. Notably, CuO nanoparticles and nanorods displayed exceptional performance with calculated limits of detection of 0.69 nM and 0.61 nM, respectively. Both of these morphologies exhibited a linear response to glucose within their corresponding concentration ranges (3–20 nM and 20–150 nM). As a result, CuO nanorods appear to be a more favorable photoelectrochemical sensing method because of the large surface area as well as the lowest solution resistance in electroimpedance analysis compared to CuO nanoparticles and nanosheets forms. These findings strongly suggest the promising application of hydrothermal-synthesized CuO nanostructures for ultrasensitive photoelectrochemical glucose biosensors.

Structural and Optical Characterization of Porous NiV2O6 Films Synthesized by Nebulizer Spray Pyrolysis for Photodetector Applications.

NiV2O6 thin films were grown on glass slides with varying thicknesses using nebulizer spray pyrolysis. The impact of thickness on the thin films' optical, structural, morphological, and electrical characteristics was systematically investigated. X-ray diffraction and micro-Raman analysis confirmed the formation of the triclinic NiV2O6 system. Surface morphology and roughness variations in the as-deposited NiV2O6 films were studied using scanning electron microscopy (SEM) and a profilometer. Optical properties, including optical band gap (Eg), extinction coefficient (k), absorption coefficient (α), and refractive index (n), were determined through optical reflectance and transmittance measurements. The optical energy gap of the as-deposited NiV2O6 films decreased from 2.02 eV to 1.58 eV with increased layer thickness. Furthermore, the photo-detectivity of the films demonstrated an enhancement corresponding to the prolonged spray time. The sensitivity values obtained for visible irradiation were 328, 511, and 433 for samples S1, S2, and S3, respectively. The obtained results can be imputed to the specific porous microstructure.

Comparative study on graphene oxide and sulfonated graphene oxide reinforced polyethersulfone-based cation-exchange membrane

In this research, polyethersulfone/sulfonated graphene oxide (PES/SGO) heterogeneous cation exchange membranes were fabricated by the mold casting method. The sulfonation of GO was carried out using the diazonium salt of sulfanilic acid. The properties of the synthesized GO and SGO were compared in terms of chemical structure, morphology, surface charge, crystallinity, and thermal stability. The variations in surface morphology and roughness, hydrophilicity, dimensional stability, and ionic conductivity of the PES-based membranes as a function of GO and SGO content were investigated. Results revealed that SGO enjoyed a higher level of oxygenated groups contributing to its higher surface charge. SGO also tolerated a higher temperature before being fully decomposed due to the presence of the sulfur-containing groups. A finer nanostructured morphology was observed in the SGO-containing membranes, resulting in a considerably lower surface roughness of these membranes than the corresponding GO-based membranes. The membrane comprising 10 wt% SGO showed the lowest surface roughness of 88 nm, and the highest water uptake of 16.66 %, ion-exchange capacity of 1.12 meq g-1, and the lowest charge transfer resistance of 3.6 Ω and area resistance of 0.9 Ωcm2. This was accompanied with a considerable increment in the permselectivity and cation (Na+) transport number of this membrane to 95.9 % and 97.5 %, respectively, due to the higher surface adhesion energy of 94.57 J m-2 and higher Na+ flux of 4.43×10-7 mol m-2 s-1, which were significantly higher than that obtained for the corresponding PES-based membrane containing 10 wt% GO. Furthermore, a lower weight loss and resistance change were observed for PES/SGO after being exposed to the Fenton reagent for 9 h, indicating the impact of the sulfonated groups on the oxidative stability enhancement of the membrane.

Material removal modes and processing mechanism in microultrasonic machining of ball ceramic tool

Microelectrochemical systems (MEMSs) have important applications in electronic information, aerospace, national defense and other fields. The microhemispherical concave die is the manufacturing foundation for the MEMS system. To clarify the forming mechanism of microhemispherical concave dies machined by microultrasonic machining with ceramic whole ball tools, a material removal model was presented. Furthermore, the kinetic energy model of a spherical abrasive under the action of microultrasonic and whole ball ceramic tools was also established. The model of the brittle-plastic transition removal mode is correlated with the kinetic energy of the abrasive model. The surface morphology of miniature molds exhibits significant variations attributed to the altered material removal mode, the removal mechanism was analyzed. The theoretical model is verified by experiments. Experiments were performed with lower and higher viscosity polishing fluids. The surface roughness of the plastic removal area in each group was 96.4 and 60.1 nm. Due to the high viscosity polishing fluid eliminating some of the cavitation phenomena, the overall surface quality is improved; hence, the surface roughness decreases by 37.6% under the same processing conditions. In the low-viscosity experimental group, the surface roughness was 113.61, 302.28 and 367.24 nm, respectively. The experimental verification confirmed that variations in surface morphology occur, even with the same removal mode applied at different locations on the microconcave die. The reasons for the surface roughness variation in different areas of the microconcave die are analyzed and reveal the influence of ultrasonic cavitation on the material removal mode in microultrasonic machining.