Changes In Surface Morphology Research Articles

Failure analysis of glass fiber and basalt fiber reinforced polymer composites under an extreme environment with high‐temperature, high‐pressure and H2S/CO2 exposure

AbstractFiber‐reinforced polymers composites (FRPs) are widely used in the industrial field, but their failure mechanism in extreme environments is usually unclear. In this work, the effect of high‐temperature, high‐pressure and H2S/CO2 extreme environment, similar to oil and gas field conditions, on raw fibers and unidirectional FRPs was investigated. The results showed that the glass fibers (GFs) suffered extensive degradation with the presence of metal sulfides in the precipitate, whereas basalt fibers (BFs) showed localized degradation. The flexural modulus of glass fiber reinforced polymer composite (GFRP) after degradation decreased by 28.8% compared to 25.6% for the basalt fiber reinforced polymer composite (BFRP). The interlaminar shear strength and flexural strength of the BFRP decreased by 20.3% and 24.7% respectively. In contrast, the GFRP had a reduction of 55.2% in flexural strength after degradation. Finite element method (FEM) analysis showed that the GFRP exhibited severe cohesive interface damage, while the primary failure mode of BFRP remained essentially unchanged with a combination of fiber damage and cohesive interface damage. This study confirms the superior degradation resistance of BF/BFRP over GF/GFRP in the simulated environment and highlights its promising application potential in oil and gas field service.Highlights Filament winding was used to fabricate the GFRP and BFRP. Revealed distinct surface morphology changes in GFs and BFs under simulated oil and gas field conditions. Superior degradation resistance of BFRP over GFRP was found in the extreme environment. Demonstrated superior chemical stability and mechanical properties of BFRP over GFRP. Used FEM to investigate the failure modes of FRPs before and after exposure.

Fabrication of Vascular Grafts Using Poly(ε-Caprolactone) and Collagen-Encapsuled ADSCs for Interposition Implantation of Abdominal Aorta in Rhesus Monkeys.

The production of small-diameter artificial vascular grafts continues to encounter numerous challenges, with concerns regarding the degradation rate and endothelialization being particularly critical. In this study, porous PCL scaffolds were prepared, and PCL vascular grafts were fabricated by 3D bioprinting of collagen materials containing adipose-derived mesenchymal stem cells (ADSCs) on the internal wall of the porous PCL scaffold. The PCL vascular grafts were then implanted in the abdominal aorta of Rhesus monkeys for up to 640 days to analyze the degradation of the scaffolds and regeneration of the aorta. Changes in surface morphology, mechanical properties, crystallization property, and molecular weight of porous PCL revealed a similar degradation process of PCL in PBS at pH 7.4 containing Thermomyces lanuginosus lipase and in situ in the abdominal aorta of rhesus monkeys. The contrast of in vitro and in vivo degradation provided valuable reference data for predicting in vivo degradation based on in vitro enzymatic degradation of PCL for further optimization of PCL vascular graft fabrication. Histological analysis through hematoxylin and eosin (HE) staining and fluorescence immunostaining demonstrated that the PCL vascular grafts successfully induced vascular regeneration in the abdominal aorta over the 640-day period. These findings provided valuable insights into the regeneration processes of the implanted vascular grafts. Overall, this study highlights the significant potential of PCL vascular grafts for the regeneration of small-diameter blood vessels.

Understanding the Relationship between Surface Quality and Chip Morphology under Sustainable Cutting Environments.

Although chip morphology changes according to the machining method and related cutting parameters, chip formation affects the quality of the machined surface. In this context, it is very important to understand the relationship between chip morphology and surface quality, especially in materials that are difficult to machine. In the presented study, the changes in chip morphology, surface morphology, and surface quality criteria (Ra and Rz) that occurred during the milling of precipitation-hardened steel in different cutting environments were analyzed. Milling experiments were carried out in dry, MQL (minimum quantity lubrication), nano-MQL (graphene), nano-MQL (hBN), Cryo, and Cryo-MQL environments using TiAlN-coated inserts and three different cutting speeds and feed rates. While the highest values in terms of Ra and Rz were measured in dry machining, the minimum values were obtained in a nano-MQL (hBN) cutting environment. Due to the lubrication and low friction provided by the MQL cutting environment, chips were formed in thinner segmented forms. This formation reduced the chip curve radius and thus provided a more stable surface morphology. On the other hand, Cryo-ambient gas could not effectively leak into the cutting zone due to the intermittent cutting process, but it increased the brittleness of the chips with the cooling effect and provided a similar surface morphology. The values of minimum Ra and Rz were obtained as 0.304 mm and 1.825 mm, respectively, at a 60 m/min cutting speed and 0.04 mm/rev feed. Consequently, the use of nano-MQL cutting medium is seriously recommended in terms of surface quality in milling operations of difficult-to-machine materials.

A water stable Cu-MOF/GO composite as a persulfate activator for efficient degradation of dye wastewater

Water pollution caused by textile dyes is considered a major and growing issue. To address this challenge, in this research, water-stable Cu-MOFs/GO composite catalysts were produced using the hydrothermal synthesis method as an efficient persulfate (PDS) activator for methyl orange (MO) degradation. We also explored the changes in surface morphology, crystal structure, surface functional groups, and valence states of the materials before and after the introduction of GO by Cu-MOFs. It was shown that Cu-MOFs/GO demonstrates a more stable surface structure, and the unique folded structure of GO provides a better hydrophobic environment for Cu metal cluster hence making MOF easier to grow. The Cu-MOFs/GO-PDS system showed a high activation performance on persulfate in a wide pH range (3–11), meanwhile, was less affected by the presence of natural anions in the environment and more inhibited by natural organic matter citric acid. Furthermore, the Cu-MOFs/GO had excellent stability, reusability and structural integrity, and the removal rate of MO was maintained after five cycles. In terms of oxidation mechanism, in addition to the generation of ·SO4− and OH· radicals, there were also singlet oxygen 1O2 and active Cu(III) in the system, and all of these active substances contributed to the removal of pollutant MO.

Wetting Behavior Driven by Surface Morphology Changes Induced by Picosecond Laser Texturing.

The laser surface texturing (LST) technique has recently been used to enhance adhesion bond strength in various coating applications and to create structures with controlled hydrophobic or superhydrophobic surfaces. The texturing processing parameters can be adjusted to tune the surface's polarity, thereby controlling the ratio between the polar and dispersed components of the surface free energy and determining its hydrophobic character. The aim of this work is to systematically select appropriate laser and scan head parameters for high-quality surface topography of metal-based materials. A correlation between texturing parameters and wetting properties was made in view of several technological applications, i.e., for the proper growth of conformal layers onto laser-textured metal surfaces. Surface analyses, carried out by scanning electron microscopy and profilometry, reveal the presence of periodic microchannels decorated with laser-induced periodic surface structures (LIPSS) in the direction parallel to the microchannels. The water contact angle varies widely from about 20° to 100°, depending on the treated material (titanium, nickel, etc.). Nowadays, reducing the wettability transition time from hydrophilicity to hydrophobicity, while also changing environmental conditions, remains a challenge. Therefore, the characteristics of environmental dust and its influence on the properties of the picosecond laser-textured surface (e.g., chemical bonding of samples) have been studied while monitoring ambient conditions.

Enhanced mechanical performance and damping behavior of CFRP composites through exfoliated MWCNT functionalization

In evaluating high-performance multiwall carbon nanotube (MWCNT) based carbon fiber composites, effective chemical functionalization of fillers for sufficient exfoliation and precise interface interactions with resin matrix are challenging to attain due to significant interlayer cohesive energy and inactive surfaces of composites. Herein, we demonstrate an effective way to produce carbon fiber-reinforced polymer (CFRP) composite with amended interfacial characteristics via incorporation of MWCNT through oxidation followed by silane functionalization with their exfoliation levels (0/48/60/72 h). The surface functional elements, morphological changes, elemental groups, quantitative information, and thermal degradation of silane functionalized MWCNTs were characterized by FESEM/HR-TEM, XRD, UV, and TG-DTA analysis, respectively. The influence of silane functionalized MWCNT reinforcement on CFRP's mechanical properties were examined using tensile, flexural, ILSS, and damping behavior was analyzed through impulse excitation technique (IET). The resulting silane-modified MWCNTs with 60 h oxidation (OAC-60) infused CFRP demonstrated significant enhancement in flexural strength (73.8%), tensile strength (58.2%), interlaminar shear strength (28.5%) compared to pure-CFRP.

Effects of photodegradation performance with PLA‐containing samples on double injection molding

AbstractThe influence of different overlay layers (ABS, PC, and PLA) is investigated on the photodegradation behavior of poly(lactic acid) (PLA)‐containing samples in double injection molding, and PLA/PLA samples serve as the control group. In terms of microstructure, an analysis is conducted on the chemical structure, thermal performance, crystallinity, and molecular weight of the base layer of samples. The carbonyl index and molecular weight of the base layer of PLA/PLA samples decrease rapidly, and the trend of crystallinity change is also fast. Among them, the number of molecular chain scissions decreases to 0.61, and the crystallinity increases to a maximum of 17.93%, which indicates that the photodegradation degree of the base layer of PLA/PLA samples is greater than that of the other two samples. The microscopic surface morphology change of the base layer of three PLA‐containing samples is analyzed. The base layer of PLA/PLA samples becomes rougher after 600 h of UV degradation. Meanwhile, compared with other PLA‐containing samples, the percentage of tensile strength loss of PLA/PLA samples is higher, decreasing by 16.64%. In summary, using acrylonitrile butadiene styrene (ABS) and polycarbonate (PC) materials as overlay layers for double injection molding can mitigate the photodegradation of the base layer of PLA‐containing samples in double injection molding.

Observation of dynamic nanoscale thermal expansion in mirrors and graphene-aided heat dissipation by an advanced chromatic confocal microscopy

In this Letter, dynamic nano-thermal expansion images of reflective mirrors from high-intensity incident laser beams were observed in situ. The inspections are based on rapid 3D surface morphology changes on the reflective surfaces, captured by a Chromatic Confocal Microscope with Nanoscale Sensitivity (CCMNS). Nano-expansions of two types of coatings were studied: the E02 dielectric coating (coating 1) and the graphene-on-E02 complex film (coating 2), both applied to the same fused silica substrate. The superior thermal dissipation properties of coating 2, including enhanced heat dissipation, suppressed wavefront distortion, and its unique negative expansion coefficient, were observed. In addition to studying the effects of graphene coating, the CCMNS demonstrates an accurate and efficient approach for evaluating reflective mirrors. Moreover, the proposed methodology possesses enormous potential across various fields, ranging from estimating photonic elements dealing with high-intensity beams to physical thermal conductivity measurements.

Exploring the efficacy of various essential oils in chitosan‐based composite biopolymer films for food packaging

AbstractTo ensure food and environmental safety, biodegradable packaging materials from various natural polymers are being used to preserve the high quality of foods and to increase their shelf life in addition to environmental safety in terms of biodegradability. However, these natural polymers have some disadvantages in functionality. There are many ways to improve functionality, one such way is the addition of essential oils. Therefore, this research work was done to investigate the effectiveness of four diverse essential oils (EOs), namely, lemon‐grass oil (LGO), tea‐tree oil (TTO), thyme oil (THO), and basil oil (BO) in chitosan‐based composite films. The chitosan as a biopolymer, polyvinyl alcohol (PVA) as a compatibilizer, and four different essential oils@0.3% were blended to form composite food packaging films. These nanofilms had better mechanical strength, elasticity, and film thickness. Thermal stability and change in the weight of chitosan alone and composite films were determined by thermogravimetric analysis (TGA). Scanning electron microscopy (SEM) was used to analyze the change in film surface morphology. The Fourier transform infrared (FTIR) spectrum of the base polymer exhibits characteristic peaks at 3400 cm−1 indicating the occurrence of hydrogen‐bonded OH groups, and peaks at 1500–1600 cm−1 corresponding to the amide II band and CO stretch of the acetyl group. Whereas TGA results confirmed the thermal stability of PVA and EO blended films compared to chitosan alone films. The biodegradability of antimicrobial chitosan‐based films exhibited around 15%–19% percentage of degradation in PVA blended films whereas chitosan alone degraded up to 32% after 30 days. Water vapor transmission was high in chitosan alone film (1.9%) and 0.25% in PVA/EO blended films displaying enhancement in hydrophobic qualities of the developed films due to change in hydrophobicity by EO addition. The chitosan and PVA alone films were transparent whereas EO blended films exhibited yellow coloration and became less transparent due to the oil droplets dispersion in films. The shelf life of tomato, bread, and paneer was better in lemongrass and tea tree oil‐incorporated films during storage.

Space-weathering induced changes in hydrated silicates: A multi-scale study combining visible/infrared spectroscopy and electron microscopy

Investigating the effects of space-weathering on primitive bodies is paramount in assessing their composition and understanding their history. For this purpose, we conducted 40 keV He and Ar ion-implantation experiments on terrestrial phyllosilicates, the main components of primitive C-class asteroids: two serpentines, and one saponite. We emulated the effects of the solar wind component of space weathering on hydrated surfaces over timescales of 1E3–4 years in the inner solar system. Spectral changes (from 0.35 to 30 μm in wavelength), surface topography variations, and elemental and morphological changes were investigated. In the visible range, we saw darkening for all samples, accompanied by reddening for the serpentine samples and blueing for the saponite. Spectroscopic features such as the silicate stretching and bending modes at 10 and 20 μm respectively, as well as the (M)-OH bending mode at 16 μm, exhibited a peak shift towards longer wavelength (red-shift), band area decrease, and band widening. The surface of Ar-implanted samples appeared polished, while no difference was noticeable for He-implanted samples. Morphological changes in the ion-implanted layers of our samples include abundant vesiculation and lattice amorphization. Mg and O appear to be particularly mobile upon ion implantation. In particular, dehydroxylation was observed for all samples. Changes observed for spectroscopic features do not correlate systematically with variations of the Mg/Fe ratio. They do correlate with oxygen loss via dehydroxylation and crystal lattice disordering and amorphization. Spectral changes in the visible range and for 10 and 20 μm features appear to be mainly due to crystal amorphization. Variation of the hydration feature at 16 μm correlates with both dehydroxylation and lattice amorphization. Compositional variations affect the hydration feature at 2.7 μm more consistently. The effects detected upon ion implantation on the samples in this work support the identification of spectral trends from the remote-sensing data of primitive bodies Ryugu and Bennu as changes induced by space-weathering. Findings are also compatible with laboratory analysis on returned weathered grains from Ryugu.

Surface Roughness Evaluation of Pre- Versus Post-Crystallization Polish of Two High-Strength Silicate Ceramics for Chairside CAD/CAM Technology

This in vitro study evaluated the surface roughness (Sa) of two high-strength silicate ceramics, lithium disilicate IPS e.max CAD, Ivoclar Vivadent (LDS group), and zirconia-reinforced lithium silicate Vita Suprinity, VITA Zahnfabrik (ZLS group). The surface roughness was investigated before and after milling using different polishing systems and timings relative to the final crystallization of the ceramics. Forty-eight samples per group were polished by a single calibrated operator using two polishing systems: Dialite LD (Brasseler) and Lithium Silicate Polishers (Meisinger) for the LDS group and Dialite LD (Brasseler) and Vita Suprinity Polishing Set Technical (VITA Zahnfabrik) for the ZLS group, both pre- and post-crystallization. Surface roughness was measured using a confocal laser microscope (OLS4000 LEXT/Olympus), with scanning electron microscopy (SEM) used to evaluate surface morphological changes. Significant differences in Sa values were found between baseline groups, with ZLS exhibiting lower values. All polishing methods significantly reduced surface roughness compared to baseline (p ≤ 0.05). No significant differences were found in LDS samples when polishing pre- or post-crystallization (p = 0.129), while for ZLS samples, post-crystallization polishing achieved significantly smoother surfaces (p < 0.001). The study concluded that the choice of polishing system and timing did not significantly affect surface roughness for LDS. However, it is recommended that post-crystallization polishing be performed for the optimal smoothness of ZLS. This study aimed to evaluate the post-milling polishing procedures of CAD/CAM high-strength restorations, emphasizing the importance of an optimal surface roughness to prevent issues such as increased risk of abrasion on opposing teeth, enhanced plaque adhesion, and mechanical failures. Investigating these polishing techniques enables clinicians to optimize clinical performance, thereby improving the quality and longevity of high-strength silicate ceramics.

In-situ polymerization of polythiophene/silicon carbide nanocomposites for gas sensing and optoelectronic devices

Silicon carbide (SiC)-reinforced polythiophene (PTh) nanocomposites were synthesized by oxidative in-situ polymerization. The successful inclusion of SiC nanoparticles into the PTh was confirmed by the characteristic peak of Si–C bond around 865 cm−1 in the Fourier transform infrared (FT-IR) spectra. The X-ray diffraction (XRD) patterns demonstrate that the amorphous nature of PTh reduces with the addition of SiC. The intensity of UV–Vis absorbance increased proportionally with filler loading, indicating improved optical properties for PThSiC7 (polythiophene/silicon carbide 7 wt%) nanocomposite compared to pristine PTh. Field emission scanning electron microscopy (FE-SEM) images illustrate the changes in surface morphology of PTh with the addition of SiC and uniform dispersion was observed in PThSiC7. The formation of spherical-shaped moieties was confirmed using transmission electron microscopy (TEM). The shifts in degradation and glass transition temperatures towards higher values were attributed to the enhanced thermal properties of the nanocomposites. Temperature-dependent studies on the electrical and dielectric properties of the samples underscored the excellent conductivity exhibited by PThSiC7 (7 × 10−3 S/cm) with a low activation energy of 0.058 eV. In response to the growing demand for gas sensors, samples were tested to sense ammonia gas, demonstrating that PThSiC nanocomposites were more sensitive than PTh. The controllable optical properties, thermal stability, electrical characteristics, and gas sensing performance of the PThSiC nanocomposites suggest their potential as a promising material for the development of advanced energy storage systems, sensors, and optoelectronic devices.

Co-deposition of natural particles in the acidic zinc electroplating process

The co-deposition of natural particles was studied in zinc electroplating on mild steel in the acidic sulfate bath aiming a composite coating. Despite most papers reported the effect of natural extracts in such process, the evaluation of natural particles adhered to the coating was not explored yet. The process efficiency, surface morphological changes, and corrosion resistance were evaluated in different concentrations of avocado seed powder (ASP, Persea americana), cocoa bean shell powder (CBSP, Theobroma cacao), and garlic peel powder (GPP, Allium sativum). In general, the current efficiency was not significantly influenced by the presence of any natural particles, reaching values over 90 %. The presence of natural particles impacted the active sites on the substrate surface, modifying the grain growth assessed by scanning electron microscopy (SEM) analysis. The GPP samples showed better visual aspect and higher compactivity. By Fourier transform infrared spectroscopy analysis, such natural particles are constituted by molecules of long carbon chains with chemical groups – amines, carboxylic acids, and phenols. Hence, the presence of natural particles in the coating layer led to different responses in the contact angle test, where GPP samples showed higher wettability (θ < 90°), followed by ASP and CBSP samples (θ > 100°). Such behavior indicates a greater bath penetration during the electroplating process in the presence of more hydrophilic particles, which may have resulted in the refined deposits of the GPP samples. The concentration of 0.330 g/L GPP presented higher impedance modulus (6548.3 Ω.cm2 at 0.03 Hz) in the electrochemical impedance spectroscopy (EIE) and reduced the anodic ionic current density at least four times in the scanning vibrating electrode technique (SVET). The same was observed in the salt spray test (SST) adapting ASTM B117, which revealed to be sensitive enough to indicate that the 0.330 g/L GPP sample showed greater corrosion resistance.

Research on the Process of Laser Cladding Ni60 Coating on High-Nickel Cast Iron Surfaces

In order to achieve high-performance coatings on the surface of electric submersible pump impellers, it is crucial to optimize the laser cladding process parameters. Using Ansys 2021 R1 commercial software, a numerical simulation of laser cladding Ni60 powder on high nickel cast iron was conducted. The simulation utilized a 3D Gaussian heat source, parametric language, and life–death unit technology to replicate the characteristics of synchronous powder delivery laser cladding. The study focused on analyzing the temperature field cloud map and molten pool size under different laser power and scanning speeds, narrowing down the process parameter window, selecting optimized laser power and scanning speed, and assessing the changes in surface morphology, melting height and width, dilution rate, microhardness, and microstructure of the laser cladding coating. Results indicate that the coating width and thickness increase with higher laser power and lower scanning speeds. The microstructure consists primarily of dendritic, block, short rod, and long strip formations, and exhibits a tightly distributed and uniform grain structure. Furthermore, the microhardness of the coating shows a negative correlation with laser power and scanning speed. The optimal process parameters were determined to be a laser power of 1100 W and a scanning speed of 6 mm/s. A comparison with the simulation confirmed the effectiveness of the simulation in effectively guiding actual production.

A high-sensitive anisotropic magnetoresistive sensor based on hybrid Ta/NiFe/Ta/Al multilayer structure

High sensitivity is crucial for anisotropic magnetoresistive (AMR) sensors in industrial applications. In this paper, a high- sensitive AMR sensor based on magnetoresistive thin films with Ta/NiFe/Ta/Al four-layer structure is proposed and fabricated. Firstly, the structural parameters were optimized by finite element analysis. Secondly, thin film samples and AMR sensors were prepared. Through the analysis and characterization of reluctance change rate, hysteresis loop, x-ray diffraction and surface morphology and structure, the process parameters were optimized. Finally, the sensor was connected to the designed external circuit, and its technical parameters were tested in a magnetic field test system. The results show that the prepared AMR sensor performs well. It has a high sensitivity of 1.27 mV/V/Oe, a low bridge offset voltage of ±1.64 mV V−1, and a low temperature coefficient of sensitivity of −0.102%/°C. The results contribute to the future development of AMR magnetic field sensor chips.

Mechanism of self-recovery of hydrophobicity after surface damage of lotus leaf

The surfaces of lotus leaves with micro- and nano-waxy cuticle structures are superhydrophobic and possess a self-healing ability to regain hydrophobicity after damage. Inspired by this phenomenon, the problem of water-repellent coatings used in natural environments failing to perform after damage can be solved if these coatings are endowed with rapid self-repair and self-growth functions. However, there has been almost no exploration into the hydrophobicity self-repair process in lotus leaves. The changes in surface morphology during the hydrophobicity recovery process are not understood. There is a lack of research on the hydrophobicity recovery in lotus leaves. In this study, the damage and recovery experiments on lotus leaf surfaces were carried out in an artificial climate chamber, and the water repellency recovery process and typical water repellency roughness parameters regained time were obtained. Upon analyzing the differences in the recovery process of different damage types, the recovery mechanism after lotus leaf surface damage was obtained. Finally, it was found that the microscopic roughness determined the static contact angle (WCA) of the lotus leaf surface, and the nanoscopic roughness determined the rolling angle (SA). The dual factors of the recovery of the extruded epidermal tissue and the regeneration of the epidermal wax crystals determined the hydrophobicity recovery process in damaged lotus leaves.

Boosting the Biodegradation and Bioactivity of PBS‐DLS Copolymers via Incorporation of PEG

AbstractBiodegradable polymers play a crucial role in the development of materials for biomedical applications. This study investigates the enzymatic biodegradation, bioactivity, and cytotoxicity of poly(butylene succinate‐dilinoleic succinate) (PBS‐DLS) copolymers modified with poly(ethylene glycol) (PEG). Two copolymer variations with different segmental compositions (70 wt.% and 60 wt.% of hard segments) are synthesized. After modifying the copolymers with PEG, the presence of a lipase catalyst accelerated degradation after 20 days, evidenced by reduced residual content. Gel permeation chromatography analysis showed up to 40% decrease in molecular weight, while gravimetric analysis indicated a mass loss of up to 10%. Morphological examination revealed that the enzymatic breakdown, facilitated by hydrolase activity (boosted by the presence of PEG), resulted in surface erosion, holes, and changes in spherulitic morphology. Bioactivity studies demonstrated the formation of biomimetic calcium/phosphate (Ca/P) crystals. Copolymers with higher crystallinity (70 wt.% hard segments) favored tricalcium phosphate‐like crystal formation, while those with lower crystallinity (60 wt.% hard segments) are more susceptible to hydroxyapatite precipitation. In vitro cytotoxicity tests exhibited excellent cell viability and attachment for all copolymers. The ability to control degradation through PEG modification, along with their bioactivity and cell compatibility, positions them as promising candidates for diverse biomedical applications.

Modification and characterization of tricalcium silicate bio-ceramic powders synthesized by sol-gel process for potential application in dental treatment

Tricalcium silicate powders (Ca3SiO5 or C3S) were fabricated by sol-gel process from the initial materials of Ca(NO3)2·4 H2O and Si(OC2H5)4 (TEOS) in acid medium. Effects of stoichiometry of reagent and catalyst, and temperature on physical-chemical, mechanical, and biological properties of C3S powders were examined systematically. The radiopacity, setting time, compressive strength, and bioactivity were investigated according to ISO recommendations. The radiopacity was compared and evaluated using dopants. The setting time and compressive strength were determined using water solvent. Analysis of bioactivity, antibacterial activity, and biocompatibility of Ca3SiO5 powders was performed and evaluated using simulated body fluid (SBF), and Tetrazolium (WST-1) reagent assay on Escherichia coli bacterium (E. coli), respectively. The milled-C3S powders showed a fine radiopacity with ZrO2 dopant, a shorter setting time, a higher density and a feasible compressive strength. The high purity of the milled-C3S powders with presence of Ca and Si compositions was confirmed by SEM-EDS analysis. Also, hydroxyapatite (HAp) was induced to form on the surface of milled-C3S powders when immersed in SBF. The surface compositional, morphological and chemical structural changes of the milled-C3S powders before and after immersing were analyzed by X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The results showed that a dense HAp layer was formed after 7 days of immersing. It indicated that C3S powders were bioactive and might be used for preparation of dental biomaterials. The milled-C3S powders also showed a potential antibacterial activity on the E.Coli cells and a high biocompatibility for cell viability. The good physical and excellent mechanical properties, bioactivity, and antibacterial activity confirmed the milled-Ca3SiO5 powders as a promising dental filling material.

Structural fluctuations in thin cohesive particle layers in powder-based additive manufacturing

Producing dense and homogeneous powder layers with smooth free surface is challenging in additive manufacturing, as interparticle cohesion can strongly affect the powder packing structure and therefore influence the quality of the end product. We use the Discrete Element Method to simulate the spreading process of spherical powders and examine how cohesion influences the characteristics of the packing structure with a focus on the fluctuation of the local morphology. As cohesion increases, the overall packing density decreases, and the free surface roughness increases, which is calculated from digitized surface height distributions. Local structural fluctuations for both quantities are examined through the local packing anisotropy on the particle scale, obtained from Voronoï tessellation. The distributions of these particle-level metrics quantify the increasingly heterogeneous packing structure with clustering and changing surface morphology.

Thermally induced phase separation PVDF membrane fabricated by using NaCl coagulation bath: Relation of membrane surface morphology and permeation performance

Efforts have been made in thermally induced phase separation (TIPS) process to modify the morphology of polyvinylidene fluoride (PVDF) membranes in order to improve their permeation performance and mechanical properties. Nevertheless, many methods not only altered the outer surface but also impacted the overall membrane structure, resulting in a trade-off between permeability and mechanical properties. In this study, we utilized a modified TIPS process to refine the outer surface morphology without altering the bulk structure. This was achieved by introducing NaCl in the coagulation bath. The PVDF membranes were fabricated using a dope with water insoluble diluent dimethyl phthalate (DMP) as main solvent and water-soluble additives polyethylene glycol 400 (PEG400)/triethylene glycol (TEG) as pore formers. The inclusion of NaCl in the coagulation bath serves to decrease the solubility of PEG within this medium, owing to the salting-out effect. Consequently, the NaCl concentration in the coagulation bath emerges as a crucial factor in regulating the migration of PEG400 toward the membrane surface. This control mechanism facilitates the precise adjustment of the outer surface morphology in the fabrication of membranes. As the NaCl concentration increases in the coagulation bath, the outer surface of the fabricated membrane transited from a mesh-like structure to a spherulite structure. As 0.5 mol L−1 NaCl was added to the coagulation bath, the membranes displayed a pure water permeability of 1073.9 L m−2 h−1 bar−1 while maintaining a narrow pore size distribution. Compared to the membranes fabricated without NaCl addition, the increment of the PWP contributed to the slight increase in mean pore size from 65 nm to 84 nm. Meanwhile, the water-insoluble diluent DMP was not affected by the addition of NaCl, which means that the bulk structure of the membrane could be maintained. Consequently, the increase in permeability did not compromise the mechanical properties of the membranes. All the membranes fabricated in this study maintained a reasonable tensile strength of approximately 3 MPa. This study introduces a simple and environmental method to increase the permeability effectively and fine-tune the pore size of the TIPS membranes while having little effect on the bulk structure. Furthermore, the study provides valuable insights into how changes in outer surface morphology can impact the pore size and permeability of TIPS PVDF membranes.