One-component isocyanate curing systems employed to date may be cured either by the action of atmospheric moisture or by splitting off a low molecular weight protective group by thermal treatment. Both processes are limited in their application, however. One-component polyurethane (PU) curing systems with a long shelf-life can be produced by surface deactivation of insoluble solid particulate isocyanates followed by their dispersion in polyols. During this process only a small proportion of the isocyanate groups available at the surface react with long-chain aliphatic polyamines and this leads to superficial stabilization via the formation of a protective polymer shell. At a higher degree of conversion or if amines with a lower molecular weight are employed, this leads to the formation of a rigid urea wall similar to a microcapsule which behaves in a completely different manner and can only be activated thermally with great difficulty. On the other hand, such surface-stabilized dispersions can be cured at 100–120 °C to yield homogeneous films. These one-component two-phase systems combine a long shelf-life with a relatively low stoving temperature, with cure being achieved without the splitting off and release of low molecular weight compounds. Systems with a wide range of properties capable of producing layer thicknesses from thin films up to moldings can thus be produced.
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