Superior Resistance Research Articles

Development and assessment of eco- and user-friendly geopolymeric stabilizers for sustainable soil improvement

This paper presents an innovative approach to address inherent limitations in traditional geopolymerization methods by focusing on producing eco and user-friendly mechano-chemically activated geopolymeric (M-GP) stabilizers for soil stabilization applications. A comparative analysis is conducted to benchmark the effectiveness of these stabilizers against conventionally activated geopolymer (C-GP) stabilizers. The study also investigates the influence of ground granulated blast furnace slag (GGBFS) amount on the mechanical and durability characteristics of stabilized soil specimens. Furthermore, the effect of activation techniques on the efficacy and strength of soil after sulfuric acid (H2SO4) exposure was investigated. The durability performance was evaluated by submerging the samples in a 1 % H2SO4 solution for a period of 60 and 120 days. The evaluation addresses various aspects such as visual appearance, mass changes, unconfined compressive strength (UCS), ultrasonic pulse velocity (UPV) and the Fourier transform infrared spectroscopy (FTIR) of geopolymer-stabilized soil samples. Results indicate that the UCS of M-GP samples surpassed C-GP-stabilized soil by 12–45 %. Moreover, the geopolymer-stabilized soil exhibited a significant increase in strength, with improvements of 114 %, 247 %, and 361 % observed at GGBFS content levels of 50 %, 75 %, and 100 % by weight, respectively. After exposure to the H2SO4 solution, M-GP-stabilized soil demonstrated superior resistance to sulfuric acid compared to C-GP-stabilized soil. The residual ultimate compressive strength (UCS) for M-GP and C-GP specimens was 80 % and 76 % respectively after being subjected to the H2SO4 solution for 60 days. However, these values further declined to 53 % and 48 % after 120 days of exposure. In addition, the result showed that geopolymer-stabilized soil containing 75 % slag exhibited superior resistance to H2SO4 compared to other stabilized soil samples.

Heavy Metal Rejection Performance and Mechanical Performance of Cellulose-Nanofibril-Reinforced Cellulose Acetate Membranes.

In this research, cellulose acetate (CA) and CA nanocomposite membranes, reinforced with mass fractions of cellulose nanofibrils (CNF), are prepared using the phase separation technique. The membranes are extensively characterized using several techniques: Fourier Transform Infrared (FTIR) spectroscopy confirms the chemical structures, while Scanning Electron Microscopy (SEM) reveals their surface morphology. Mechanical characterization is conducted to explore the mechanical behavior of the membranes under wet and dry conditions through tensile testing. The mechanical properties of CA and CA-CNF membranes are also estimated using the Mori-Tanaka mean-field homogenization method and compared to experimental findings. The flux performance for pure and dam water, assessed at 3 bar, demonstrates that CNF reinforcement notably enhances the CA membrane's performance, particularly in flux rate and fouling resistance. The CA membrane shows high efficiency in removing Fe2+, Ba2+, and Al3+ from dam water, while CA-CNF membranes exhibit a varied range of removal efficiencies for the same ions, with the 0.5 wt % CNF variant showing superior resistance to surface fouling. Additionally, while CNF increases tensile strength and stiffness, it leads to earlier failure under smaller deformations, especially at higher concentrations. This research provides a detailed assessment of CA and CA-CNF membranes, examining their chemical, structural, and mechanical properties alongside their effectiveness in water treatment applications.

Compositionally complex AlB2-type diborides in dissociated air plasma

Multi-metal compositionally complex (CC) AlB2-type diboride solid solutions (SS) containing IV-V-VI group elements are garnering a steadily growing research interest. The present work explores the composition dependence of oxidation resistance on nominally equiatomic (Hf,Me,Ta,Ti,Zr)B2 SS, Me = Nb or Cr, exposed to a dissociated air plasma (total pressure of about 1 kPa): specimens were exposed for 5 min at some selected set points between 1800 K and 2500 K using a solar furnace. The CC diboride with Nb showed superior resistance to oxidation compared to that with Cr. The experimental results showed good agreement with predictions based on a thermodynamic assessment.

Quarter Century Outcomes of Alumina Ceramic-on-Ceramic Total Hip Arthroplasty

BackgroundAlumina ceramic-on-ceramic (CoC) bearings were widely used in total hip arthroplasty (THA) due to their superior wear resistance and inert properties, making them ideal for young, active patients who require long-lasting implants. This study aimed to synthesize findings from previous reports, providing a comprehensive follow-up of at least 25 years on the clinical and radiologic outcomes, the prevalence of osteolysis, and implant survivorship in patients undergoing primary cementless CoC THA. MethodsWe have previously reported five-to-ten-year outcomes following the implementation of third-generation alumina-on-alumina bearings in a consecutive series of 100 primary cementless THAs. This report updates those results with a minimum follow-up of 25 years. Of the original cohort, 58 patients who had 67 hips were available for the latest follow-up. Clinical assessments were performed using the Harris Hip Score (HHS) and pain questionnaires. Radiographic evaluations were employed to assess implant fixation and osteolysis. ResultsAt the final follow-up, the implant survival rate was an impressive 96.3%, with revision of the implant as the endpoint. The mean HHS improved significantly from preoperative values to 90.1, indicating excellent functional outcomes. The incidence of ceramic-related noise increased over time, with three cases of ceramic head fractures requiring a change of bearings. Notably, the extent of stem notching observed in earlier reports did not show further progression. Radiologically, all implants demonstrated bony ingrowth with no signs of aseptic loosening or major osteolysis. ConclusionThe long-term (minimum 25-year) follow-up of alumina-on-alumina bearings in primary cementless THA demonstrates outstanding implant survivorship, excellent functional outcomes, and minimal adverse effects over twenty-five years. Despite some issues like ceramic-related noise and component fractures, the overall performance of CoC bearings remains highly encouraging, particularly suitable for young, active patients. Surgeons should provide appropriate education to both potential THA candidates and patients who already have THAs with CoC bearings.

A Synchronous improvement of strength and elongation caused by solid solution in low-silver SAC solder with superior necking resistance properties

A Synchronous improvement of strength and elongation caused by solid solution in low-silver SAC solder with superior necking resistance properties

Double-crosslinked polyvinyl alcohol/starch bioplastic with superior water-resistance and flame retardancy

The high water solubility and flammability of polyvinyl alcohol (PVA) limits its further widespread use in areas such as bioplastic and green packaging. In this study, double-crosslinked polyvinyl alcohol/starch bioplastics (named PDA) were fabricated using PVA, dialdehyde starch (DAS), and phytic acid (PA), resulting in a material with superior water resistance, flame retardancy, and excellent degradability. PA not only plays the role of catalyst for the chemical crosslinking but also as the physical crosslinker to form the intermolecular hydrogen bonds with PVA and DAS. This chemically and physically double cross-linked network structure results in PDA bioplastics with excellent toughness and water resistance. Specifically, the optimal formulation with 15 % PA content, designated as PDA15, exhibited a high toughness of 35.5 MJ/m3 and demonstrated prolonged shape retention in the boiling water. Additionally, PA also serves as a flame-retardant and antibacterial agent; the PDA15 achieved a high limit oxygen index (LOI) value of 40.0 % and passed the UL-94 V-0 rating without melt dripping, along with better degradability compared to pure PVA film. These outstanding performances make the PDA bioplastics highly promising for various applications, particularly in disposable plastics and laminated flexible packaging materials.

Construction of pyrimidine derivatives-copper enzyme mimics as colorimetric sensing elements for efficient detection of phenolic compounds and hydrogen peroxide

As concerns about environmental pollution grow, the rapid identification and quantification of pollutants have become increasingly vital. In this work, a series of pyrimidine derivatives-Cu enzyme mimics (Cytosine-Cu, Cytidine-Cu, and CMP-Cu) with laccase- and peroxidase-like activity were prepared through the coordination of Cu2+ with different pyrimidine derivatives (PDs). The PDs-Cu enzyme mimics contain high levels of Cu+ and N−Cu coordination structures, which provide sufficient catalytic sites for the substrates. Compared with natural enzymes and other nanozymes, PDs-Cu demonstrate superior substrate affinity, catalytic efficiency, stability, and resistance to interference. It was found that PDs-Cu enzyme mimics have different catalytic activities towards different phenolic compounds. Therefore, a three-channel colorimetric sensor array (CSA) was successfully developed utilizing PDs-Cu as the sensing elements. The CSA can accurately identify different phenolic compounds and their mixtures in seawater and simulated wastewater. Additionally, a colorimetric method for detecting H2O2 in eye drops was developed, featuring a detection range of 0.1–10.0μM and a limit of quantification of 0.1μM. This research not only provides a flexible protocol for regulating the catalytic activity of enzyme mimics, but also provides important inspiration for the development of methods for rapid identification and detection of contaminants in the environmental water.

Investigation of torsional and fatigue resistance properties based on triply periodic minimal surfaces (TPMS)

Abstract Triply periodic minimal surfaces (TPMS) are algebraic surfaces found in nature, defined by implicit functions, and exhibit exceptional properties in various fields such as mechanics, computer graphics, and tissue engineering. This study focuses on four common minimal surface structures: Gyroid, Diamond, I-WP, and Schwarz P structures, and presents two methods for converting these surfaces into TPMS cells. These four surface structures are converted into TPMS cells, which are then organized into TPMS cylindrical units for finite element analysis. Through a comparison of the torsional mechanical properties of different minimal surfaces using the finite element method, the stress-strain curves of TPMS were generated. The findings suggest that the Schwarz P cylindrical structure remains within the elastic deformation stage under the same load, with a stress-load curve exhibiting a smaller slope, indicating superior torsional resistance. Additionally, a fatigue strength analysis of various minimal surface structures revealed that, under equivalent load conditions, the fatigue life of the Schwarz P cylindrical structure tends towards infinity.

Enhancing strength and γ’-coarsening resistance through micro-alloying additions to an oxidation resistant Al-Co-Cr-Fe-Ni-Ti compositionally complex alloy

The effect of alloying additions of Mo and Ta (0.4at.% each) on the microstructure, mechanical properties, oxidation resistance and coarsening resistance of the L12-strengthened (γ’) Al-rich Ni51Co18Fe5Cr10Al12Ti4 alloy was determined. The micro-alloyed composition exhibited improved yield strength (from room temperature to 1000 °C) and coarsening resistance (enhanced by 33% at 800 °C) compared to the base Ni51Co18Fe5Cr10Al12Ti4 alloy. The present Al-rich alloy compositions (both the micro-alloyed and reference compositions) exhibited superior oxidation resistance (800-1000 °C) compared to a Ti-rich Ni51Co18Fe5Cr10Al8Ti8 alloy (with similar precipitate volume fraction and (Al+Ti)-content) and commercial Inconel 718. The present work highlights the promise of Al-rich γ’-strengthened Al-Co-Cr-Fe-Ni-Ti alloys as candidates for high-performance, high-temperature structural materials, characterised by an attractive blend of strength, resistance to coarsening, and resilience against oxidation.

Elevated-temperature performances of Al-Si-Cu casting alloys for cylinder head applications

In this study, high-temperature properties of two newly developed Al-Si-Cu alloys (2Cu and 3.5Cu alloys) were investigated and compared to the commercial-grade A356 + 0.5Cu alloy (R alloy). 3.5Cu alloy exhibited the highest strength, outperforming R alloy by over 50 MPa at room temperature and by more than 20 MPa at elevated temperatures in ultimate tensile strength. However, R alloy demonstrated three to four times higher elongation than 3.5Cu alloy at room temperature, though this difference diminished at high temperatures. The minimum creep rate of 3.5Cu alloy was 2.4 times lower than that of 2Cu alloy and 14.5 times lower than that of R alloy, showing the superior creep resistance. Under low cycle fatigue loadings, the fatigue lifetimes of R and 2Cu alloys were similar, and slightly longer than that of 3.5Cu alloy. Conversely, in the high cycle fatigue regime, 3.5Cu alloy exhibited the highest fatigue resistance, followed by 2Cu and R alloys. The superior high-temperature performances of 3.5Cu alloy were attributed to the enhanced thermal stability of θ' precipitates compared to β' precipitates in R alloy, as confirmed during long-term thermal exposures at 250 and 300 °C. These findings suggest that 3.5Cu alloy is a promising candidate to replace the traditional A356 + 0.5Cu alloy for cylinder head applications.

Design and Performance study of Francis turbine for high head applications.

Abstract Francis Turbines are widely employed globally for their adaptability and operational versatility across a broad range of water flow rates and pressure heads. This study explores the design and optimization of a Francis turbine configured for exceptionally high heads, specifically targeting a design head of 700 m. Traditionally, Pelton turbines are favoured for such high heads, but this study investigates the viability of Francis turbines in this range. Through comprehensive testing, including the development of hill chart diagrams to evaluate performance under various conditions, the study demonstrates promising efficiency levels. Utilizing a simplified approach, the design process involves empirical relations and the Khoj program, resulting in turbine designs representing three different speed numbers: 0.32, 0.42, and 0.52. Efficiency and sediment erosion rates were computed for each and compared between the three designs. The comparison indicates that while the turbine with a speed number of 0.32 exhibits lower efficiency, it offers superior erosion resistivity. Conversely, turbines with speed numbers 0.42 or 0.52 show better efficiency, especially in handling fluctuations in operating conditions. The findings suggest a balance between efficiency and erosion resistivity, recommending the turbine designed for a speed number of 0.32 for superior erosion resistance, and the turbine with a speed number of 0.42 for greater efficiency and operational range. This study broadens the horizon for Francis turbines in high-head applications, offering insights into their potential and viability in extreme conditions.

Microstructure, mechanical and tribological characterization of magnetron sputtering ZrN and ZrAlN coatings

In this research paper, mechanical and tribological characterization of novel high wear-resistant ZrN-ZrAlN coatings are presented. The varying concentrations of AlN is chosen to evaluate the influence of AlN the surface morphological, nanomechanical, and tribological properties of the composite coating. The coatings were developed on D9 steel substrates using nitrogen reactive gas radio frequency (RF) magnetron sputtering of zirconium and aluminium targets in an argon plasma. Variable power density for the aluminium target and constant power density for zirconium, was used to obtain in a systematic way, the variable concentration of AlN in the coating. Surface morphological studies were carried out to evaluate composition and crystal structure using X-ray diffraction (GIXRD), Raman spectroscopy, and energy-dispersive X-ray spectroscopy (EDS). Coatings display a polycrystalline structure, but the level of crystallinity decreases with higher AlN concentration. Nanomechanical and nano scratch testing, along with tribological experimental studies were performed to comprehensively analyse performance of the developed coatings. Higher hardness of composite coating is achieved with optimal concentration of AlN in ZrN-ZrAlN coating. Adhesion strength of the coatings increased with the increase in the concentration of AlN. ZrN-ZrAlN coatings depicted low wear, however coatings containing AlN exhibits superior wear resistance.

Enhanced scintillating performance in Tb3+ doped oxyfluoride glass for high-resolution X-ray imaging

Scintillators that exhibit excellent scintillation performance coupled with superior radiation resistance are anticipated to cater the growing demand of X-ray detection across various fields including medicine and scientific research. Oxyfluoride glasses, which combine the benefits of both fluorine and oxide glasses, show significant potential as scintillator candidates. Here, highly transparent Tb3+ doped oxyfluoride glasses with splendid radioluminescence were successfully synthesized by melt quenching method with the aid of a two-step component tuning strategy. The luminescence excited by X-ray and ultraviolet light are significantly enhanced by boosting the effective atomic number of glass components and optimizing the B2O3/Al2O3 ratio. The integrated X-ray excited luminescence intensity of representative specimen reaches 219% of that of BGO. Exceptional anti-irradiation recoverability and thermal stability of 93% @ 573 K are conferred in the resultant glass. Moreover, X-ray imaging with a spatial resolution of up to 20 lp mm−1 was triumphantly achieved. These properties testify that the prepared oxyfluoride glass owns an enormous application foreground in X-ray imaging.

Fabrication of high-performance biomedical rare-earth magnesium alloy-based WE43/hydroxyapatite composites through multi-pass friction stir processing

Magnesium-based composites with bioactive ceramic particles addition are promising materials for biomedical implant applications. Nevertheless, the agglomeration of bioactive ceramic particles remains a challenge for fabricating high-performance biomedical magnesium-based composites. Herein, a novel high-performance biomedical rare-earth magnesium alloy-based WE43/hydroxyapatite (HA) composite is successfully fabricated via multi-pass friction stir processing (MP-FSP). Systematic investigations reveal that MP-FSP leads to a uniform distribution of HA particles and efficient elimination of defects. The microstructural analysis shows a significant grain refinement in the WE43 alloy from 49.4 μm to 2.4 μm under triple-passes FSP. The mechanical properties of the composite are enhanced significantly under triple-passes FSP, with yield strength, ultimate tensile strength, and elongation reaching 236.2 MPa, 278.6 MPa, and 14.2% respectively. Corrosion resistance is also improved, with a 30% reduction in the corrosion rate in SBF solution compared to the unprocessed alloy. Moreover, the MP-FSP fabricated composites exhibit superior corrosion-wear resistance, characterized by slight abrasive wear compared to the abrasive wear and severe pitting corrosion observed in the base WE43 alloy. These improvements are attributed to the synergistic effects of grain refinement, dispersion strengthening, enhanced interfacial bonding, and texture modification. Overall, these findings provide significant quantitative insights into the advanced fabrication techniques of magnesium-based composites for biomedical implant applications, highlighting the effectiveness of MP-FSP in enhancing both mechanical and corrosion-related properties.

Polyvinyl acetate wood adhesive stabilized with hydroxyethyl cellulose: synthesis and characterizations

Specifically, the conventional wood adhesive uses polyvinyl alcohol (PVA) as colloid to stabilise the polyvinyl acetate (PVAc) emulsion. Green materials are being used as a result of recent study on chemicals and alternative sources. This factor has made the substitution of sustainable biopolymers for petrochemicals considerably more important. An emulsifier, sodium lauryl sulphate (SLS), was used during the addition polymerization process to produce a hydroxyethyl cellulose-grafted-poly (vinyl acetate) (HEC-g-P(VAc)) emulsion from HEC and VAc. The purpose of the study was to increase the content of renewable materials in the emulsion. The adhesive films glass transition temperatures (Tg) have been identified via Differential Scanning Calorimetry (DSC). The performance of the PVAc emulsion-based adhesive in accordance with EN 204 and EN 205 standards was evaluated by measuring the tensile shear strength of wood joints under both dry and wet conditions. The viscosity of the adhesives significantly increased along with the addition of HEC. The application of HEC led to an increase in PVAc film hardness, which was confirmed by the film’s glass transition temperature. In an environment that was wet, after 24 h, the tensile strength of the sample containing HEC increased by 54% compared to a pristine sample, as per EN 204 and EN 205. Water resistance significantly increased in sample with HEC, as was found by measuring the water contact angle which is in line with wet strength. The overall study conclusion emphasises the superior water resistance and increased adhesion capabilities of PVAc emulsion-based wood adhesives stabilised by HEC.

Fouling Resistant Liquid-Infused membranes for oil separations

Bioinspired membranes offer an alternative approach to improving the fouling resistance of commercial membranes for oil separations. Here, two perfluoropolyether oils, a lower viscosity Krytox 103 (K103) and a higher viscosity Krytox 107 (K107), were infused into commercial polyvinylidene fluoride (PVDF) ultrafiltration membranes to mimic the Nepenthes pitcher plant. The transmembrane pressure required to perform long-term oil permeance tests was optimized by testing the liquid-infused membranes at different applied pressures. Crystal violet staining and variable pressure scanning electron microscopy qualitatively suggest that the oil layer remained on the membranes after the oil separation experiments were conducted. Over 5 cycles, K103- and K107- liquid-infused membranes exhibited a consistent permeance of ∼ 30000 L m-2h−1 bar−1 at 1.0 bar and ∼ 14500 L m-2h−1 bar−1 at 0.5 bar, respectively. The steady performance further supports a long-lasting oil layer persists on the membrane surface and inside membrane’s pores. Next, experiments were conducted to determine the stability of the Krytox oil post accelerated cleaning tests using bleach. No structural changes to the Krytox oils were detected by thermogravimetric analysis or nuclear magnetic resonance spectroscopy. Dynamic fouling experiments using Escherichia coli K12 revealed that the liquid-infused membranes had higher flux recovery ratios (∼95 %) than the bare PVDF control membranes (∼55 %). Our results demonstrate that liquid-infused membranes exhibit chlorine stability and superior fouling resistance, presenting a promising bioinspired membrane that can be used in pressure-driven oil separation applications.

Highly efficient coke dust suppressant with anti-freezing capabilities

Stockpiled coke is prone to wind-blowing emissions, leading to economic losses and environmental pollution which imposes severe threats to human health. While various polysaccharide-based dust suppressants have been explored to resolve this issue, they often suffer from ineffective control of wettability, poor coverage, and suppression effect in extreme weather conditions, and require additional use of cross-linking agents and surfactants due to their weak interaction with coke. Herein, we present coke dust suppressants comprising polyethyleneimine (PEI), starch, and glycerol to address these shortcomings. Our detailed investigations show that the low toxicity, cationic polymer (PEI) electrostatically interacts with the coke, increasing the wettability and promoting aggregation. Moreover, PEI hydrogen-bonds with starch to form a stable film and enhances the water-retention capability. Furthermore, the addition of glycerol lowers the freezing point to −13 °C, preventing coke loss caused by freezing during transportation and energy loss associated with dismantling the frozen coke. Wind erosion tests and bomb calorimeter results reveal that the coke dust suppressant exhibits superior wind resistance and does not interfere with the coke combustion.

Microstructure and performance of compositionally graded Ta2O5/Ti thin films on Ti6Al4V alloy deposited by magnetron sputtering

Tantalum pentoxide (Ta2O5) ceramic is a promising material for modifying metal implants due to its superior wear resistance, chemical stability, and biocompatibility. However, the clinical application of Ta2O5 coatings may be limited by inadequate adhesion, resulting from performance mismatches between Ta2O5 coatings and metal substrates. In this study, a Ta2O5/Ti gradient film was developed on the Ti6Al4V titanium alloy substrate using magnetron sputtering, consisting of a Ti bonding layer, four Ta2O5-Ti composite interlayers with graded composition, and a Ta2O5 surface layer. The microstructure and properties of the Ta2O5/Ti gradient films were investigated, with a Ta2O5 monolayer coating as a reference. Results reveal that the gradient layers have higher density, lower surface roughness, diminished residual thermal stress, and improved adhesion, mechanical properties, and wear resistance compared to the Ta2O5 monolayer coating. However, the corrosion resistance of the Ta2O5/Ti gradient layer sample is inferior to that of the Ta2O5 monolayer coating sample, attributed to interphase corrosion between Ta2O5 and Ti within the interlayers. These significant findings offer a promising approach for enhancing the overall performance of Ta2O5 coating on Ti6Al4V titanium alloy surfaces, thereby opening avenues for widespread application in the biomedical industry.

Structural designs and synthesis of co-polycarbonates with cyclohexyl and fluorene structures: Low-dielectric constant, high solubility, and superior mechanical properties

The rapid developments of high-speed communication and large-scale integrated circuits have accelerated the research for insulating dielectric materials with low dielectric constant, low dielectric loss, and good mechanical properties. In this study, a series of polycarbonate resins containing cyclohexyl and fluorene structures are synthesized by melt transesterification, which is low dielectric, highly thermally resistant, and soluble. The effects of fluorene structure contents on the properties of a co-polycarbonate resin were studied systematically. The results showed that the non-polar fluorene group could reduce the molecular polarization of co-polycarbonate, resulting in low permittivity of co-polycarbonate are 2.41-2.71@1MHz. In addition, the resin has excellent solubility and can be dissolved in NMP, CH2Cl2, THF, and other solvents at room temperature. Furthermore, the co-polycarbonate resins also exhibit superior heat resistance with glass transition temperature (Tg) of 160.6-173.1 °C as well as admirable mechanical properties with a tensile strength of 50.54-70.72 MPa. This makes it a promising candidate for high-speed communications and large-scale integrated circuits.

Enhanced wear resistance, corrosion behavior, and thermal management in magnesium alloys with PEO coatings

The harsh conditions encountered in aerospace applications, such as high operational temperatures, abrasive wear, and corrosive substances, present significant challenges to the performance and longevity of magnesium alloy components. To create a coating with superior wear resistance, corrosion resistance, and high emissivity, this study employs plasma electrolytic oxidation (PEO) technology to develop a nanocomposite coating doped with carbon nanotubes (CNTs) and hexagonal boron nitride (h-BN). The results demonstrate that the MgO-BN/CNTs coating with an emissivity of 0.82 reduces the equilibrium temperature of the 5 W LED junction by nearly 10 °C compared to the magnesium alloy substrate, showing improved radiative heat dissipation performance. Due to the ability of the porous structure to accommodate abrasive particles, coupled with the lubricating effect of h-BN and CNTs, the friction coefficient of the MgO-BN/CNTs coating is 0.57, which is 21 % lower than that of the MgO coating. Additionally, the coating exhibits excellent corrosion protection, attributed to the dense microstructure and chemical inertness of h-BN. The findings demonstrate that the strategic incorporation of h-BN and CNTs into PEO coatings effectively improves the wear resistance, corrosion resistance, and thermal management performance of magnesium alloys.