Super Austenitic Stainless Steel Research Articles

In Situ Study of Precipitates' Effect on Grain Deformation Behavior and Mechanical Properties of S31254 Super Austenitic Stainless Steel.

Grain boundary (GB) precipitation-induced cracking is a significant issue for S31254 super austenitic stainless steel during hot working. Investigating the deformation behavior based on precipitate morphology and distribution is essential. In this study, continuous smaller and intermittent larger precipitates were obtained through heat treatments at 950 °C and 1050 °C. The microstructure evolution and mechanical properties influenced by precipitates were experimentally investigated using an in situ tensile stage inside a scanning electron microscope (SEM) combined with electron backscatter diffraction (EBSD). The results showed that continuous precipitates at 950 °C had a stronger pinning effect on the GB, making grain rotation difficult and promoting slip deformation in the plastic interval. Continuous precipitates caused severe stress concentration near GB and reduced coordinated deformation ability. Additionally, the crack propagation path changed from transcrystalline to intercrystalline. Furthermore, internal precipitates were a crucial factor affecting the initial crack nucleation position. Interconnected precipitates led to an intergranular fracture tendency and severe deterioration of the material's plasticity, as observed in fracture morphology.

Electrochemical characteristics and damage mechanism in scrubber washing water of UNS N08367 with plasma ion nitriding and electropolishing

In this investigation, electropolishing and plasma ion nitriding are applied to super austenitic stainless steel for the purpose of improving its corrosion and pitting resistance. Electrochemical experiments are conducted with washing water collected directly from the ship’s scrubber. After electropolishing, the surface roughness is improved by about 73.6% compared to mechanical polishing. After plasma ion nitriding, CrN (precipitate), Fe4N (compound), and γN (solid solution) are observed on the surface. The thickness of the layer formed on the surface is measured to be about 10 μm. A hysteresis loop is observed in the cyclic potentiodynamic polarization curves of mechanical polishing and electropolishing, and the areas are calculated as 23.33 mW cm−2 and 0.17 mW cm−2, respectively. The polarization curve of plasma ion nitriding presents perfect passivation characteristics. Accordingly, mechanical polishing and electropolishing reveal local corrosion, whereas plasma ion nitriding presents a tendency towards general corrosion. In the mechanical polishing, electropolishing, and plasma ion nitriding, the corrosion current densities are 0.665 μA cm−2, 0.093 μA cm−2, and 16.47 μA cm−2, respectively, and the maximum damage depth is observed to grow progressively smaller from plasma ion nitriding to electropolishing and then mechanical polishing.

Comparison of Nitriding Behavior for Austenitic Stainless Steel 316Ti and Super Austenitic Stainless Steel 904L

In situ X-ray diffraction (XRD) was used to compare nitrogen low-energy ion implantation (LEII) into austenitic stainless steel 316Ti and super austenitic stainless steel 904L. While the diffusion and layer growth were very similar, as derived from the decreasing intensity of the substrate reflection, strong variations in the observed lattice expansion—as a function of orientation, the steel alloy, and nitriding temperature—were observed. Nevertheless, a similar resulting nitrogen content was measured using time-of-flight secondary ion mass spectrometry (ToF-SIMS). Furthermore, for some conditions, the formation of a double layer with two distinct lattice expansions was observed, especially for steel 904L. Regarding the stability of expanded austenite, 316Ti had already decayed in CrN during nitriding at 500 °C, while no such effect was observed for 904L. Thus, the alloy composition has a strong influence only on the lattice expansion and the stability of expanded austenite—but not the diffusion and nitrogen content.

Enhancing the corrosion resistance of high Mo S31254 super austenitic stainless steel using grain boundary engineering

Super austenitic stainless steel (SASSs) with a high Mo content exhibit excellent resistance to intergranular corrosion (IGC), Its mechanical properties mainly depend on solid solution strengthening. Meanwhile, grain boundary engineering (GBE) can simultaneously improve the corrosion resistance and mechanical properties of Mo-rich austenitic stainless steel using the resistance to IGC of Mo. However, recrystallization annealing is extremely difficult due to the sensitive precipitation of Cr-rich and Mo-rich precipitations in SASSs. Therefore, this study explores the effect of large deformation, high temperature, and short-time annealing on the corrosion resistance of SASSs. The results show that a recrystallized organization with an average grain size of 13.3 μm was prepared by 50% cold rolling deformation and 2 min high-temperature short-time annealing at 1150 °C. The highest percentage of Σ3 GBs is about 34%, the percentage of other low-energy GBs is relatively low (only about 6%), and the rest are random high-angle grain boundaries (RHAGBs), which account for about 60%. It can be seen the corrosion resistance of random GBs after GBE treatment is superior to that of solution treatment. Meanwhile, medium-temperature aging improved the resistance to IGC of SASSs, especially after aging at 450 ℃, a small amount of Mo is enriched along the GBs, which promotes the formation of Cr2O3 and Mo-rich oxides in the passivation film and improves the corrosion resistance. The above results provide guidance for improving the corrosion resistance of Mo-rich austenitic stainless steels.

Understanding the Mechanisms of Texture Evolution of a Fe-24Cr-22Ni-7Mo Super Austenitic Stainless Steel During cold Rolling and Annealing

Understanding the Mechanisms of Texture Evolution of a Fe-24Cr-22Ni-7Mo Super Austenitic Stainless Steel During cold Rolling and Annealing

Mechanical behavior of dissimilar AL6XN-IN718 welded joint obtained by cold metal transfer

Cold metal transfer (CMT) welding process was used to join the AL6XN super-austenitic stainless steel to a nickel-based super alloy IN718. Microhardness, tensile and low cycle fatigue tests were carried out to determine the mechanical properties of the welded joint. The heat used to perform the weld decreases the microhardness in the heat affected zone (HAZ) of the IN718 material. A decrement of about 50% with respect to the base material (∼410 HV0.2) was observed, which is attributed to the microstructural transformation produced by the weld thermal cycles, inducing the partial dissolution of the γ'′ phase in the nickel matrix. In contrast, the HAZ on the AL6XN side, the microhardness tends to be similar with respect to the base material (∼203 HV0.2). In terms of the fracture energy, determined from the stress-strain plot, the welded joint decreases about 60–65% with respect to the base materials. This tendency was also observed in the case of the Charpy impact test behavior. From the low cycle fatigue test, it was observed that AL6XN material and AL6XN-IN718, performed better than the IN718 alloy, i.e. more tolerance to the strain cyclic, increasing the number of cycles to failure. A 3-D transient thermal conduction finite element model was developed to correlate the thermal history with the microstructural transformation on the HAZ and mechanical properties. The weld thermal cycles are in good agreement with the experimental measurements obtained by K-type thermocouples.

Effect of Ce on the Segregation and Secondary-Phase Precipitation During the Solidification of S31254 Super-Austenitic Stainless Steel

Effect of Ce on the Segregation and Secondary-Phase Precipitation During the Solidification of S31254 Super-Austenitic Stainless Steel

Comparing Electrochemical Passivation and Surface Film Chemistry of 654SMO Stainless Steel and C276 Alloy in Simulated Flue Gas Desulfurization Condensates.

This research examines the behavior of electrochemical passivation and the chemistry of surface films on 654SMO super austenitic stainless steel and C276 nickel-based alloy in simulated condensates from flue gas desulfurization in power plant chimneys. The findings indicate that the resistance to polarization of the protective film on both materials initially rises and then falls with either time spent in the solution or the potential of anodic polarization. Comparatively, 654SMO exhibits greater polarization resistance than C276, indicating its potential suitability as a chimney lining material. Mott-Schottky analysis demonstrates that the density of donors in the passive film formed on 654SMO exceeds that on C276, potentially due to the abundance of Fe oxide in the passive film, which exhibits the characteristics of an n-type semiconductor. The primary components of the passive films on both materials are Fe oxides and Cr oxides. The formation of a thin passive film on C276 in the simulated condensates is a result of the low Gibbs free energy of nickel oxide and low Cr content. The slower diffusion coefficient of point defects leads to the development of a thicker and more compact passive film on the surface of 654SMO.

Inhibition of the second phase precipitation and improvement of intergranular corrosion resistance by boron segregation at the grain boundary of S31254 superaustenitic stainless steel

The inhibition of Mo segregation and phase precipitation is vital for improving the hot workability and corrosion resistance of superaustentic stainless steels (SASS). The boron non-equilibrium segregation of S31254 SASS was implemented through solid solution, air cooling, and diffusion at low-temperature treatment (SADT). The precipitation process and intergranular corrosion (IGC) of S31254 SASS with various boron distributions were researched at a sensitive temperature. The second phases were observed and identified by SEM and TEM. IGC susceptibility was evaluated by double-loop potentiodynamic reactivation (DL-EPR) measurements. The SADT treatment promoted more segregation of B at the grain boundary, leading to lower amounts of grain boundary precipitation before aging for 6 h. The decrease of σ phases in B-regulated samples enhances the IGC resistance, compared with the samples without B addition specimens.

Mechanism of improving solidification structure of super austenitic stainless steel by feeding strip into molten steel

Feeding steel strip into molten steel is an effective technique for refining the solidification structure of steel, especially for high-alloy steel. This study experimentally and numerically investigated the effects of feeding strip on the solidification structure of super austenitic stainless steel S32654. The results revealed that feeding strip noticeably increased the proportion of equiaxed grains, refined the dendritic structure, and improved Mo segregation and the precipitation of σ phase. The relevant mechanism was clarified as follows. Firstly, feeding strip promoted the formation and survival of a large number of floating dendrites by cooling the molten steel. As the temperature decreased, these floating dendrites sharply increased their quantity by repeated splitting and then acted as nucleation particles. Numerous equiaxed grains grew around these floating dendrites, significantly refining the central dendritic structure. Meanwhile, the doubling of the equiaxed grains has two effects on Mo segregation. First, it prevented the growth of columnar grains and the movement of Mo segregation interface towards the center, thus reducing the Mo macrosegregation. On the other hand, it dispersed and refined the residual liquid phase (Mo segregation regions), thereby reducing the Mo microsegregation. Additionally, the reduced Mo segregation lowered the σ phase precipitation temperature, allowing it to form in solid austenite with a shortened growth duration. The lighter Mo segregation and slower Mo diffusion in solid austenite led to insufficient Mo supply for the σ phase growth. Moreover, dendritic refinement limited the growth space of the σ phase. Finally, less and finer σ phase particles precipitated in the S32654 steel fed with strip. The improvement of feeding strip on the solidification structure will reduce the temperature and time required for high-temperature homogenization, which is beneficial for the subsequent hot working.

Effect of Nitrogen on the Corrosion Resistance of 6Mo Super Austenitic Stainless Steel

6Mo super austenitic stainless steel (SASS) with nitrogen contents of 0.2 and 0.4 (wt.%) was melted, and solution treatments at 1100, 1180, and 1250 °C for 30 min were performed. The effects of nitrogen on the microstructure and pitting resistance of the two steels that signed as 0.2N and 0.4N samples were investigated. At a heat-treatment temperature of 1180 °C, the alloy demonstrates the highest corrosion resistance, attributed to the combined effects of grain size and precipitates. The structure of the passivation film changes with increasing nitrogen content, with the Cr/Fe ratio is significantly higher in the 0.4N sample compared to the 0.2N sample. Moreover, the increase in nitrogen content results in thicker Cr and Mo oxide layers and higher levels of NH3 and NH4+, thereby improving the corrosion resistance of the stainless steel.

Effect of Mo on intergranular corrosion behavior in super-austenitic stainless steel

The effect of the Mo element on the intergranular corrosion behavior was investigated on super-austenitic stainless steels. The σ-phase structure and compositional changes of stainless steels with different Mo contents during aging at 800–900°C were investigated by TEM, combined with electrochemical tests, and two different intergranular corrosion mechanisms were revealed. The low-Mo 904 L stainless steel induces severe intergranular electrochemical corrosion due to selective anodic dissolution at grain boundaries caused by decreased passivation ability and σ-phase composition changes. The σ-phase precipitation of 254SMo and AL-6XN with high-Mo leads to Cr and Mo depletion reduces passivation film continuity, and causes intergranular corrosion.

Machinability investigation of 254 SMO super austenitic stainless steel in end milling under different cutting and lubri-cooling conditions

Machinability investigation of 254 SMO super austenitic stainless steel in end milling under different cutting and lubri-cooling conditions

Thermal deformation behavior and microstructure analysis of the as-cast super austenitic stainless steel Sanicro35

Thermal compression experiments on the super austenitic stainless steel Sanicro35 were carried out using a Gleeble 3800 thermal simulation laboratory machine to investigate its thermal deformation behavior at different deformation temperatures (900 °C–1150 °C) and strain rates (0.001–10 s−1). The microstructure of the large deformation zone of the specimen was investigated using electron backscatter diffraction (EBSD). The results show that the thermal compression rheological stress of the super austenitic stainless steel Sanicro35 decreases with increasing temperature and decreasing strain rate. Dynamic recrystallization (DRX) is the main softening mechanism for this material. The morphology characteristics, recrystallization fraction, dislocation density and twin grain boundary distribution of the microstructure were analyzed by EBSD. With the increase of deformation temperature, the higher grain boundary mobility contributed to the growing of DRX grains. As the strain rate increases, the larger deformation storage energy provides sufficient activation energy for DRX grain nucleation, and the nucleation of DRX grains becomes denser. The twin boundaries are mainly distributed within the DRX grains. The smaller the grain size of DRX, the denser the nucleation of twin boundaries, and the generation of twins can promote the development of DRX. The softening mechanism under most deformation conditions is discontinuous dynamic recrystallization (DDRX). However, at 10 s−1, the high strain rate causes microbands to be generated within the deformed grains, and the microband boundaries evolve toward the high-angle grain boundaries (HAGBs) with increasing temperature, which promotes the occurrence of Continuous dynamic recrystallization (CDRX).

Effect of Mo on the σ-phase precipitation behavior of super-austenitic stainless steel

The aging precipitation behavior of super-austenitic stainless steels 904L (4.32% molybdenum (Mo)), 254SMo (6.06% molybdenum) and AL-6XN (6.29% molybdenum) with different molybdenum contents at 800–900°C was investigated by scanning electron microscopy, X-ray diffraction and transmission electron microscopy. The effect of molybdenum content on the σ-phase precipitation behavior of commonly used super-austenitic stainless steel was investigated. The results show that the super-austenitic stainless steels with different molybdenum contents formed different numbers and shapes of σ phases in the isothermal aging process, and the number of σ phases of 254SMo and AL-6XN is much larger than that of 904L, and the shape of the σ phases mainly shows coarse acicularity and elongation, while the σ phases of 904L show fine granularity.

Effect of post-weld heat treatment on microstructure, crystallography, and mechanical properties of laser beam welded AISI 904L super austenitic stainless steel

This research examines the crystallography, microstructure, and mechanical properties of AISI 904L super austenitic stainless steel (SASS) joint by laser beam welding (LBW). The results indicated that the B3 and B4 specimen’s weld metal (WM) microstructure (the minimum value at the welding heat input of 0.117 kJ/mm and the maximum value at the welding heat input of 0.200 kJ/mm) comprised almost all austenite (dendritic + interdendritic) phases. Some Cr23C6 and Cr2N precipitates appeared at the grain boundaries and in the interdendritic region due to post-weld heat treatment (PWHT). Besides, it was obtained that the dendritic structure increased due to the rise in heat input. While most of the grains in WM displayed orientation in [111] and [101], it was detected that they displayed orientation in [001] and [101] with PWHT. While the high-angle grain boundary (HAGB) ratio of the B4 specimen was found to be high, the low-angle grain boundary (LAGB) ratio of the B4H specimen was found to be also high. In addition, the KAM was reduced with the effect of PWHT. Kurdjumov-Sachs (K-S) and Nishiyama-Wasserman (NW) orientation between grains with FCC/BCC structure was observed in WMs of B4 and B4H specimens. The highest mechanical properties were mostly obtained in the specimens joined by the lowest welding heat input. Fracture surfaces of tensile and impact samples of laser welded joints showed mixed mode fractures, i.e. ductile and partially cleavage fractures.

Characterisation of TCP precipitation sequences of superaustenitic stainless steel and correlation with electrochemical and mechanical properties

This study investigates the influence of precipitation sequences formed at critical high-temperature range for various ageing time of super austenitic stainless steel 654SMO against the evolution of its corrosive resistance performance through the microstructural characterization, hardness and electrochemical corrosion testing. The specific type of stainless-steel alloy is one of the most corrosion resistant along with exceptional mechanical properties, tailor-made for pressurized and erosive systems handling chlorinated sea water, plate heat exchangers, and fuel gas cleaning applications and an excellent case study of in-depth phase transformations-electrochemical properties characterization phenomena. The microstructure evolution is characterized by scanning electron microscopy (SEM) coupled with energy-dispersive spectroscopy (EDS), hardness testing and potentiodynamic polarization curves. The corresponding precipitation characteristics and sequences of secondary phases are discussed and correlated with electrochemical properties. The results demonstrate σ phase with various morphologies formed during isothermal aging and the formation of three more secondary topologically close pack (TCP) phases, such as chi phase (χ), laves phase (A2B), and Cr2N against corrosive resistance and mechanical performance, which are of primary importance for understanding electrochemical phenomena of different phases and useful for optimizing such alloys for various applications.

Combined role of molybdenum and nitrogen in Limiting corrosion and pitting of super austenitic stainless steel

The molybdenum and nitrogen content of super austenitic stainless steel in Cl− solution is shown to influence pitting resistance using immersion, electrochemical testing, and simulation. Variations in Mo and N content affect the defect density, resistance, and densification of the passive film, thereby reducing the number of pitting. A higher local pH associated with the pitting pits and an increase in NH3(NH4+) are the results of increased N content, which also slows the rate of pitting expansion. The combined effects of fewer actively reactive spots within the passive film retarded pitting, and decreased corrosion rates due to NH3(NH4+) mitigation of local acidity which serves to reduce the corrosion rate. The work function is improved to a greater extent when Mo and N are co-doped compared with individual Mo and N doping, and the adsorption energy is significantly increased when Mo and N are co-doped, indicating a synergistic role for Mo and N in the prevention of corrosion by Cl−.

Controlling plasma-based surface modifications of an austenitic alloy by thermochemical and athermal diffusions

Under nitrogen plasma immersion ion implantation, the energy density per pulse EPulse/A was found to be proportional to the amount of the N-expanded austenite phase (γN) in a superaustenitic stainless steel, as previously seen for an austenitic-ferritic alloy. Since γN occurs in a range of stoichiometries, the parameter was also contrasted with the ion fluence Γ, which affects the retained dose. Γ varies inversely with EPulse/A and influences oppositely the properties of the modified surfaces. The temperature was the same among the treatments (320 °C) to rule out thermal diffusion as an extra variable. The increase of EPulse/A (for applied voltages 6.2–10.4 kV) produces thicker layers (1.4–2.2 µm), as an increase in lattice defects and stresses enhances N-diffusion, while high Γ values favor the N-saturation at the top surface for the opposite reason. The lowest Epulse/A (6.2–9.5 kV) result in brittle cases with a possible thin nitrides layer on top, whereas γN prevails in the ductile layer produced by the highest one (10.4 kV). The N-concentration governs the strength against plastic deformation: hardness varies up to 32% from the highest (6.2 kV) to the lowest Γ treatment (10.4 kV). In summary, the correlation of Epulse/A with Γ is indispensable for controlling properties of the modified surfaces for performance purposes.

Superior resistance to cavitation erosion and corrosion of a novel SiC-reinforced superaustenitic stainless steel coating fabricated by high-velocity air fuel spraying

In this work, we developed a SiC-reinforced superaustenitic stainless steel (SS) coating aimed at enhancing resistance against cavitation erosion (CE) and corrosion. Relevant results indicated that the coating exhibited a diminished mean erosion depth compared to that of 304 SS in 3.5 wt% NaCl solution. Furthermore, a pronounced inhibitory effect on the synergistic interplay between CE and corrosion was demonstrated. Electrochemical assessments underscored the superior passivation and repassivation properties of the coating during CE, contrasting markedly with the compromised passivation capacity of 304 SS, which assumed an active dissolution state characterized by a substantially elevated corrosion current density. The exceptional resistance to CE and corrosion of the coating can be attributed to its low porosity, the elevated levels of corrosion-resistant elements, and the nanoscale grain size. Consequently, this coating emerges as a highly promising candidate for the protective coating on 304 SS flow-handling components.