Super-aligned Carbon Nanotube Research Articles

Shape programming of polymeric based electrothermal actuator (ETA) via artificially induced stress relaxation

Electrothermal actuators (ETAs) are a new generation of active materials that can produce different motions from thermal expansion induced by Joule heating. It is well-known that the degree of deformation is determined by the amount of Joule heating and the coefficient of thermal expansion (CTE) of the material. Previous works on polymeric ETAs are strongly focused on increasing electrical conductivity by utilizing super-aligned carbon nanotube (CNT) sheets. This allows greater deformation for the same drive voltage. Despite these accomplishments with low-voltage actuation, many of the ETAs were constructed to have basic geometries such as a simple cantilever shape. In this paper, it was discovered that shape of polymeric ETA can be programmed into a desired configuration by applying an induced stress relaxation mechanism and post secondary curing. By utilizing such effects, an ETA can be programmed into a curled resting state which allows the actuator to achieve an active bending angle over 540°, a value far greater than any previous studies. This shape programming feature also allows for tailoring the actuator configuration to a specific application. This is demonstrated here by fabricating a small crawling soft robot similar to mimic an inchworm motion.

Anisotropic mechanical properties and strengthening mechanism in superaligned carbon nanotubes-reinforced aluminum

High-strength carbon nanotubes (CNTs) enhance the mechanical properties in metal matrix composites; however, their extremely high aspect ratio leads to the anisotropy of mechanical properties. This underlying issue has not yet been clarified owing to the complicated multiple strengthening mechanisms. Herein, we report the anisotropic mechanical properties of a CNT-reinforced aluminum composite and strengthening mechanisms. The uniaxial alignment of CNTs and control of alignment angles were achieved via a mechanical pulling method using a vertically grown CNT forest. As a result, the modulus and strengths decreased in proportion to the misorientation angle. Owing to the superaligned CNTs, the experimental tensile strength in the iso-strain state of the Al-0.15 vol% CNT composite (improved by 20.1%) was near the theoretical value (21.8%), and the strengthening efficiency of the composite was ∼1000. On the other hand, there was a significant deviation between the experimental result and theoretical value in the iso-stress state of the composites. This unusual anisotropic tendency was demonstrated by the strengthening effect of the CNT bridges, which tied the aligned CNTs together, in line with the interconnecting model. The anisotropic mechanical properties corroborate well with our predicted model from calculation by the failure criterion theory with the interconnecting model.

Nickel-Coated Super-Aligned Carbon Nanotube Reinforced Copper Composite for Improved Strength and Conductivity

Nickel (Ni)-coated super-aligned carbon nanotube (SACNT) films-reinforced copper (Cu) matrix composites were fabricated by electrodeposition. The microstructure, mechanical property and electrical conductivity of the prepared composites have been studied systematically. The results show that the mechanical properties of SACNT/Cu were significantly improved by coating SACNT with Ni. When the volume fraction of SACNT is 10.0%, the tensile strength and yield strength of the composite can reach 477.8 and 295.5 MPa, respectively, corresponding to 147 and 170% improvement compared to pure Cu prepared by the same method. Meanwhile, due to the super-aligned arrangement of SACNTs and the homogeneous distribution of Ni, which is not mixing or dissolving with Cu, the conductivities of all the Ni-coated SACNT-reinforced Cu composites are above 58% IACS, which is about 4 times higher than the results in previous research. The enhancement of the strength of the SACNT/Cu composites comes from the combined contribution of load transfer and grain refinement strengthening.

Continuous, Ultra-lightweight, and Multipurpose Super-aligned Carbon Nanotube Tapes Viable over a Wide Range of Temperatures.

In extreme environments, such as at ultrahigh or ultralow temperatures, the amount of tape used should be minimal so as to reduce system contamination and unwanted residues. However, tapes made from conventional materials typically lose their adhesiveness or leave residues difficult to remove under such conditions. Thus, the development of more versatile, lightweight, and easily removable tapes for applications in such extreme environments has received considerable attention. Here, we report that horizontally superaligned carbon nanotube (SACNT) tapes can be used to provide perfect van der Waals (vdW) interface contacts over a wide range of temperatures (from -196 to 1000 °C), yielding outstanding adhesiveness with specific adhesion strengths up to ∼1.1 N/μg. With a surface density of only 0.5-5 μg/cm2, hundreds of times lighter than the vertically aligned CNT adhesives, the SACNT tapes can be cost-effectively provided in hundreds of meters. They have multipurpose adhesive abilities for versatile materials and are also easily separated from samples even after exposure to extreme temperature regimes. First-principles calculations confirm the mechanism of vdW adhesion and reveal that ultraflat and nanometer-thick SACNT tapes may yield far greater adhesive abilities. These SACNT tapes show great potential for use in mechanical bonding, electrical bonding, and thermal dissipation in electronic devices.

Multi-responsive and multi-motion bimorph actuator based on super-aligned carbon nanotube sheets

Multi-responsive actuators have recently aroused intensive research for the requirements of being used in various environments. However, their actuation performances are generally lower than their single responsive counterparts because of the restriction of material selection and complicated structural design. Here, for the first time, a multi-responsive actuator that can respond to four types of stimuli including electricity, near infrared light, humidity, and organic vapors was designed by attaching superaligned carbon nanotubes sheets and coating an ink layer on the both sides of the PET film. The multi-responsive actuator shows fast and reversible actuation with high displacement-to-length ratio of 0.79 under electrical stimulus, and large bending angle of 212ο in 0.55 s at a bending speed of 646ο/s under near infrared light irradiation. The actuator also shows fast response exposing to moisture and volatile organic vapors. The actuator shows a large bending angle within ∼0.1 s when exposed to different organic solvents and recovered its initial shape when the solvent was removed. These performances are in the same level of the record values of the thermal-based bimorph actuators. We demonstrated this actuator as a smart electric-control frequency switch at relatively high on/off frequency up to 17.5 Hz.

High areal capacity flexible sulfur cathode based on multi-functionalized super-aligned carbon nanotubes

Rational design of a robust carbon matrix has a profound impact on the performance of flexible/wearable lithium/sulfur batteries. Herein, we demonstrate a freestanding three-dimensional super-aligned carbon nanotube (SACNT) matrix reinforced with a multi-functionalized carbon coating for flexible, high-areal sulfur loading cathode. By employing the sulfur/nitrogen co-doped carbon (SNC) “glue”, the joints in the SACNT scaffold are tightly welded together so that the overall mechanical strength of the electrode is significantly enhanced to withstand the repeated bending as well as the volume change during operation. The SNC also shows intriguing catalytic effect that lowers the energy barrier of Li ion transport, propelling a superior redox conversion efficiency. The resulting binder-free and current collector-free sulfur cathode exhibits a high reversible capacity of 1,079 mAh·g−1 at 1 C, a high-rate capacity of ∼ 800 mAh·g−1 at 5 C, and an average capacity decay rate of 0.037% per cycle at 2 C for 1,500 cycles. Impressively, a large-areal flexible Li/S pouch cell based on such mechanically robust cathode exhibits excellent capacity retention under arbitrary bending conditions. With a high areal sulfur loading of 7 mg·cm−2, the large-areal flexible cathode delivers an outstanding areal capacity of 6.3 mAh·cm−2 at 0.5 C (5.86 mA·cm−2), showing its promise for realizing practical high energy density flexible Li/S batteries.

Controllable Preparation of Ordered and Hierarchically Buckled Structures for Inflatable Tumor Ablation, Volumetric Strain Sensor, and Communication via Inflatable Antenna.

Inflatable conducting devices providing improved properties and functionalities are needed for diverse applications. However, the difficult part in making high-performance inflatable devices is the enabling of two-dimensional (2D) buckles with controlled structures on inflatable catheters. Here, we report the fabrication of highly inflatable devices with controllable structures by wrapping the super-aligned carbon nanotube sheet (SACNS) on the pre-inflated catheter. The resulting structure exhibits unique 2D buckled structures including quasi-parallel buckles, crisscrossed buckles, and hierarchically buckled structures, which enables reversible structural changes of 7470% volumetric strain. The 2D SACNS buckled structures show stable electrical conductance and surface wettability during large strain inflation/deflation cycles. Inflatable devices including inflatable tumor ablation, capacitive volumetric strain sensor, and communication via inflatable radio frequency antenna based on these structures are demonstrated.

Preparation of super-aligned carbon nanotube-reinforced nickel-matrix laminar composites with excellent mechanical properties

A homogeneous and compact super-aligned carbon nanotube (SACNT)-reinforced nickel-matrix composite was successfully prepared by electrodeposition. The mechanical properties of the laminar SACNT/Ni composites were substantially improved compared with those of pure nickel. With increasing content of SACNTs, the tensile strength of the composite increased and the elongation decreased because of the high-strength SACNTs bearing part of an applied load and the fine-grained strengthening mechanism. The nanohardness of the SACNT/Ni composites was improved from 3.92 GPa (pure nickel) to 4.62 GPa (Ni−4vol%SACNTs). The uniform distribution of SACNTs in the composites and strong interfacial bonding between the SACNTs and the nickel matrix resulted in an improvement of the mechanical properties of the SACNT/Ni composites. The introduced SACNTs refined the nickel grains, increased the amount of crystal twins, and changed the preferred orientation of grain growth.

A highly integrated All-manganese battery with oxide nanoparticles supported on the cathode and anode by super-aligned carbon nanotubes

The highly integrated all-manganese battery based on the LMN/SACNT cathode and the MnO/SACNT anode is flexible and exhibits excellent performances.

Enhanced mechanical and electrical properties of super-aligned carbon nanotubes reinforced copper by severe plastic deformation

For conducting materials, achieving both high strength and high electrical conductivity has remained challenging due to the mutual exclusivity between these two properties. Here, we demonstrate the possibility of adjusting dislocation distribution by severe plastic deformation (SPD) at room temperature to improve both mechanical strength and electrical conductivity of super-aligned carbon nanotubes (SACNTs) reinforced copper matrix composites. After rolling, a high tensile strength (470 MPa) combined with a high electrical conductivity (98% IACS) was achieved. Strain hardening, which mainly resulted from dislocation accumulation, is the major strengthening mechanism after rolling. The increase of electrical conductivity of composites is a result of a combined effects of the elongated grains, repressed dislocation generation and regulated dislocations distribution. The formation of ultra-low dislocation density regions in the rolling direction, which can be attributed to the strengthening effect of SACNTs during rolling, provided a much more efficient channel for conducting electrons. Scalable production of composites with high mechanical strength and high electrical conductivity can be achieved by using this method.

Efficiently Improving the Stability of Inverted Perovskite Solar Cells by Employing Polyethylenimine-Modified Carbon Nanotubes as Electrodes.

Inverted perovskite solar cells (PSCs) have been becoming more and more attractive, owing to their easy-fabrication and suppressed hysteresis, while the ion diffusion between metallic electrode and perovskite layer limit the long-term stability of devices. In this work, we employed a novel polyethylenimine (PEI) modified cross-stacked superaligned carbon nanotube (CSCNT) film in the inverted planar PSCs configurated FTO/NiO x/methylammonium lead tri-iodide (MAPbI3)/6, 6-phenyl C61-butyric acid methyl ester (PCBM)/CSCNT:PEI. By modifying CSCNT with a certain concentration of PEI (0.5 wt %), suitable energy level alignment and promoted interfacial charge transfer have been achieved, leading to a significant enhancement in the photovoltaic performance. As a result, a champion power conversion efficiency (PCE) of ∼11% was obtained with a Voc of 0.95 V, a Jsc of 18.7 mA cm-2, a FF of 0.61 as well as negligible hysteresis. Moreover, CSCNT:PEI based inverted PSCs show superior durability in comparison to the standard silver based devices, remaining over 85% of the initial PCE after 500 h aging under various conditions, including long-term air exposure, thermal, and humid treatment. This work opens up a new avenue of facile modified carbon electrodes for highly stable and hysteresis suppressed PSCs.

Multifunctional super-aligned carbon nanotube/polyimide composite film heaters and actuators

Polyimide (PI) is a high-performance polymer with ultrahigh heat stability while carbon nanotube (CNT) possesses high mechanical strength, excellent electrical and thermal conductivity. Here we report a facile and low-cost method free from CNT pre-dispersion for fabricating super-aligned carbon nanotube (SACNT)/PI composite film which combines the advantages of both SACNT and PI. Flexible and scratch-resistant composite film with high CNT content, uniform dispersion of CNTs, and controlled patterned CNT structures can be fabricated easily via in situ imidization. The SACNT/PI composite film exhibits improvement in mechanical strength, Young's modulus, electrical conductivity compared with pristine PI, and shows good thermal stability. Thanks to these superb properties, a flexible, stable, addressable, electromagnetic wave permeable, and high-temperature fast-response multifunctional heater as well as a thermo-mechanical actuator based on SACNT/PI composite film have been demonstrated in this paper. And it also shows great potential in a variety of applications such as flexible/wearable electronics, RFID, other thermo-related devices and so on.

Carbon Nanotube Film Gate in Vacuum Electronic Devices.

A superaligned carbon nanotube (SACNT) film can act as an ideal gate electrode in vacuum electronics due to its low secondary electron emission, high electron transparency, ultrasmall thickness, highly uniform electric field, high melting point, and high mechanical strength. We used a SACNT film as the gate electrode in a thermionic emission electron tube and field emission display prototype. The SACNT film gate in a thermionic emission electron tube shows a larger amplification factor. A triode tube with the SACNT film gate is used in an audio amplification circuit. The SACNT film gate electrode in field emission devices shows better field uniformity. The field emission display prototype is demonstrated to dynamically display Chinese characters.

Crystalline multiwall carbon nanotubes and their application as a field emission electron source

Using super-aligned carbon nanotube (CNT) film, we have fabricated van der Waals crystalline multiwall CNTs (MWCNT) by adopting high pressure and high temperature processing. The CNTs keep parallel to each other and are distributed uniformly. X-ray diffraction characterization shows peaks at the small angle range, which can be assigned to the spacing of the MWCNT crystals. The mechanical, electrical and thermal properties are all greatly improved compared with the original CNT film. The field emission properties of van der Waals crystalline MWCNTs are tested and they show a better surface morphology stability for the large emission current. We have further fabricated a field emission x-ray tube and demonstrated a precise resolution imaging ability.

Terahertz Dispersion Characteristics of Super-aligned Multi-walled Carbon Nanotubes and Enhanced Transmission through Subwavelength Apertures

The terahertz (THz) dielectric properties of super-aligned multi-walled carbon nanotube (MWCNT) films were characterized in the frequency range from 0.1 to 2.5 THz with terahertz time-domain spectroscopy. The refractive index, effective permittivity, and conductivity were retrieved from the measured transmission spectra with THz incident wave polarized parallel and perpendicular to the orientation of carbon nanotubes (CNTs), and a high degree of polarization dependence was observed. The Drude-Lorentz model combined with Maxwell-Garnett effective medium theory was employed to explain the experimental results, revealing an obvious metallic behavior of the MWCNT films. Moreover, rectangular aperture arrays were patterned on the super-aligned MWCNT films with laser-machining techniques, and the transmission measurement demonstrated an extraordinarily enhanced transmission characteristic of the samples with incident wave polarized parallel to the orientation of the CNTs. Surface plasmon polaritons were employed to explain the extraordinarily enhanced transmission with high accuracy, and multi-order Fano profile was applied to model the transmission spectra. A high degree of agreement was exhibited among the experimental, numerical, and theoretical results.

Flexible, transparent and highly sensitive SERS substrates with cross-nanoporous structures for fast on-site detection.

A flexible and transparent film assembled from the cross-nanoporous structures of Au on PET (CNS of Au@PET) is developed as a versatile and effective SERS substrate for rapid, on-site trace analysis with high sensitivity. The fabrication of the CNS of Au can be achieved on a large scale at low cost by employing an etching process with super-aligned carbon nanotubes as a mask, followed by metal deposition. A strongly enhanced Raman signal with good uniformity can be obtained, which is attributed to the excitation of "hot spots" around the metal nanogaps and sharp edges. Using the CNS of Au@PET film as a SERS platform, real-time and on-site SERS detection of the food contaminant crystal violet (CV) is achieved, with a detection limit of CV solution on a tomato skin of 10-7 M. Owing to its ability to efficiently extract trace analytes, the resulting substrate also achieves detection of 4-ATP contaminants and thiram pesticides by swabbing the skin of an apple. A SERS detection signal for 4-ATP has a relative standard deviation of less than 10%, revealing the excellent reproducibility of the substrate. The flexible, transparent and highly sensitive substrates fabricated using this simple and cost-effective strategy are promising for practical application in rapid, on-site SERS-based detection.

Toward High Strength and High Electrical Conductivity in Super‐Aligned Carbon Nanotubes Reinforced Copper

The miniaturization of electronic products is drawing higher demand in the strength and conductivity of conductors. This work demonstrates the possibility of substantially increasing the dislocation density in copper to enhance the strength of super‐aligned carbon nanotubes (SACNTs) reinforced copper matrix composites (SACNT/Cu) without compromising the electrical conductivity. High strain is introduced into pure copper and SACNT/Cu by accumulative roll‐bonding (ARB) process up to 16 cycles at ambient temperature. SACNTs with initial laminated distribution turn out to be dispersed uniformly with maintained directional arrangement inside the copper matrix after ARB, which can then effectively block the motion of dislocations. Therefore, large number of dislocations propagated by large strains can be accumulated without subdivision. The accumulated dislocations will result into strain hardening, which is the major strengthening mechanism in SACNT/Cu after ARB. Furthermore, the contribution of dislocations to resistivity increase is little, thus maintaining high electrical conductivity. As a result, a high tensile strength (505 MPa) combined with a high electrical conductivity (90% IACS) is achieved in large‐sized composite sheet.

Tissue Engineering: Superaligned Carbon Nanotubes Guide Oriented Cell Growth and Promote Electrophysiological Homogeneity for Synthetic Cardiac Tissues (Adv. Mater. 44/2017)

Tissue Engineering: Superaligned Carbon Nanotubes Guide Oriented Cell Growth and Promote Electrophysiological Homogeneity for Synthetic Cardiac Tissues (Adv. Mater. 44/2017)

Superaligned Carbon Nanotubes Guide Oriented Cell Growth and Promote Electrophysiological Homogeneity for Synthetic Cardiac Tissues.

Cardiac engineering of patches and tissues is a promising option to restore infarcted hearts, by seeding cardiac cells onto scaffolds and nurturing their growth in vitro. However, current patches fail to fully imitate the hierarchically aligned structure in the natural myocardium, the fast electrotonic propagation, and the subsequent synchronized contractions. Here, superaligned carbon-nanotube sheets (SA-CNTs) are explored to culture cardiomyocytes, mimicking the aligned structure and electrical-impulse transmission behavior of the natural myocardium. The SA-CNTs not only induce an elongated and aligned cell morphology of cultured cardiomyocytes, but also provide efficient extracellular signal-transmission pathways required for regular and synchronous cell contractions. Furthermore, the SA-CNTs can reduce the beat-to-beat and cell-to-cell dispersion in repolarization of cultured cells, which is essential for a normal beating rhythm, and potentially reduce the occurrence of arrhythmias. Finally, SA-CNT-based flexible one-piece electrodes demonstrate a multipoint pacing function. These combined high properties make SA-CNTs promising in applications in cardiac resynchronization therapy in patients with heart failure and following myocardial infarctions.

An arm-like electrothermal actuator based on superaligned carbon nanotube/polymer composites

A superaligned carbon nanotube film embedded in polymers shows promising applications in the fields of electrothermal actuation because of their homogenous conductivity, good biocompatibility and mechanical properties. We fabricated a simple U-shaped gadget from the composite to investigate the electrothermal actuation mechanism. The gadget can curl to 730°, which is several times larger than existing actuators. A helix-shaped arm-like actuator (artificial arm) was also made from the composite, which exhibited a large twisting deformation (more than 700° twisting, 49.2% length constriction and 26.4% diameter constriction) when driven with low electrical fields (less than 500 V/m or 41 V). The actuation of the U-shaped gadget and the artificial arm can be precisely controlled by the applied voltage or electrical power. The gripping force of the clenched arm is about 4 g, 26 times its own weight. This points to a new way for manipulating objects and its potential application in the biomimetic field.