Currently, sulfuration is widely used for the Cu(II) recovery from copper smelting waste acids (CSWA). However, the abundant concomitant heavy metal ions (HMIs) seriously obstruct Cu(II) recovery. In this paper, we find that the precipitation difficulty of HMI sulfide is determined by solubility product constant (Ksp), H+ concentration and S(−II) concentration, resulting in the diversified competitive sulfuration behaviors of concomitant HMIs on Cu(II) recovery. For concomitant HMIs without S(−II)-consuming ability, the positive-side competitive sulfuration behaviors on Cu(II) recovery are in the order of In(III) > Zn(II) > Ni(II) > Fe(II) > Mn(II). However, with the formation of concomitant HMIs sulfides, the negative-side competitive sulfuration behaviors on Cu(II) recovery are in the order of Fe(III) > As(III) > Bi(III) > Cd(II). According to the results of diffusion-growth-dissolution model, the S(−II)-combining process on HMIs surface is divided into S(−II)-capturing and S(−II)-consuming stages, related to Ksp value and HMIs precipitation, respectively. In actual CSWA, 5000 ∼ 15000 mg/L As(III) seriously inhibits the recovery efficiency of 500 ∼ 2000 mg/L Cu(II), and other concomitant HMIs (e.g., 250 ∼ 1200 mg/L Zn(II), 300 ∼ 450 mg/L Cd(II), 10 ∼ 200 mg/L Bi(III) and 20 ∼ 200 mg/L Fe(II)) will further affect Cu(II) recovery. Besides, ignoring these diversified competitive sulfurations of concomitant HMIs induces unreasonable S(−II) concentration for complete Cu(II) recovery, resulting in Cu(II) recovery issues: As(III) precipitation and Cu(II) residue. Thus, timely information in instantaneous Cu(II) concentration is a feasible strategy to accurately adjust S(−II) concentration via Cu(II) quantitative model. This work is devoted to the efficient and controllable recovery of Cu resources and the reduction of As-containing hazardous wastes in sulfuration treatment of actual CSWA.
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