Sub-millimeter Scale Research Articles

Holographically fabricated out-of-plane blazed gratings and channel waveguides in silica for integrated free-space beam delivery.

Grating couplers are widely used in integrated optics to generate free-space beams and facilitate localized interactions with systems such as atom or ion traps. However, etched devices often exhibit small-scale inconsistencies; exacerbated by the high index contrast of the devices, this can lead to phase errors, limiting devices to a sub-millimeter scale. Here we present the first demonstration, to our knowledge, of tilted, out-of-plane blazed gratings in planar silica fabricated by UV inscription using a 213 nm laser. Our devices deliver collimated and focusing beams into free space from a waveguide input without the need for additional optics such as beam expanders.

Laser ablation inductively coupled plasma mass spectrometry measurements for high-resolution chemical ice core analyses with a first application to an ice core from Skytrain Ice Rise (Antarctica)

Abstract. Conventional methods of inorganic impurity analysis do not provide high enough depth resolution for many scientific questions in ice core science. In this study, we present a setup of laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) for high-resolution glacier ice impurity analysis to the sub-millimetre scale. This setup enables ice core chemical impurity analysis to a depth resolution of ∼182 µm while consuming only very small amounts of ice. The system performs simultaneous analysis of sodium, magnesium and aluminium incorporated in the ice matrix. In this case study within the framework of the WACSWAIN (WArm Climate Stability of the West Antarctic Ice Sheet in the last INterglacial) project, our method is applied to a selection of samples from the Skytrain ice core (West Antarctica) over a total length of 6.7 m consisting of about 130 single samples. The main goal of this study is to use the new LA-ICP-MS method to extract meaningful climate signals on a depth resolution level beyond the limits of continuous-flow analysis (CFA). A comparison between low-resolution CFA data and the high-resolution LA-ICP-MS data reveals generally good agreement on the decimetre scale. Stacking of parallel laser measurements together with frequency analysis is used to analyse the high-resolution LA-ICP-MS data at millimetre resolution. Spectral analysis reveals that despite effects of impurity accumulation along ice crystal grain boundaries, periodic concentration changes in the Skytrain ice core on the millimetre scale can be identified in ice from 26.8 ka (kiloyears before present, i.e. 1950 CE). These findings open new possibilities for climate data interpretation with respect to fast changes in the last glacial period and beyond, for example within the Beyond EPICA oldest-ice project.

High-Fidelity Sensing Modality for Anomaly Detection in Inkjet Printing

Abstract Inkjet three-dimensional (3D) printing has emerged as a transformative manufacturing technique, finding applications in diverse fields such as biomedical, metal fabrication, and functional materials production. It involves precise deposition of materials onto a moving substrate through a nozzle, achieving submillimeter scale resolution. However, the dynamic nature of droplet deposition introduces uncertainties, challenging consistent quality control. Current process monitoring, relying on image-based techniques, is slow and limited, hindering real-time feedback in erratic droplet ejection. In response to these challenges, we present the zero-dimensional ultrafast sensing (0-DUS) system, a novel, cost-effective, in situ monitoring tool designed to assess the quality of drop-on-demand inkjet printing. The 0-DUS system leverages the sensitivity of the light-beam field interference effect to rapidly and precisely detect and analyze localized droplets. Two core technical advancements drive this innovation: first, the exploration of integral sensing of the computational light-beam field, which allows for efficient extraction of temporal and spatial information about droplet evolution, introducing a novel in situ sensing modality; second, the establishment of a robust mapping mechanism that aligns sensor data with image-based data, facilitating accurate estimation of droplet characteristics. We successfully implemented the 0-DUS system within a commercial inkjet printer and conducted a comparative analysis with ground truth data. Our experimental results demonstrate a detection accuracy exceeding 95%, even at elevated speeds, allowing for an impressive in situ certification throughput of up to 500 Hz. Consequently, our proposed 0-DUS system meets the stringent quality assurance requirements, thereby expanding the potential applications of inkjet printing across a wide spectrum of industrial sectors.

Use of High-Frequency Ultrasound for the Correlation of Epithelial Rete Peg Variation

ObjectiveRete pegs are projections of the oral epithelium into connective tissue. Their dimensions change during pathological conditions and may correlate with wound-healing status. Non-invasive, high-frequency ultrasound (US) may be able to capture these changes and aid in early detection of histopathological changes. The aim of this preclinical study is to correlate US images with histology and quantify epithelial layers at different tooth sites. MethodsSagittal B-mode images of mid-facial and interproximal oral soft tissue sites were recorded in a preclinical minipig model using a linear array in second harmonic mode (12/24 MHz). Histology samples from the same locations were stained (hematoxylin and eosin), digitized and registered with US images. Manual annotations were used to measure distances D1 (thickness of epithelium on histology vs. hyperechoic zone on US) and D2 (sum of epithelial thickness and length of rete pegs on histology vs. sum of hyperechoic and hypoechoic zone on US) to statistically analyze them. ResultsUltrasonic-derived dimensions yielded a mean bias of -0.64 (55% coefficient of variance [COV]: -180 to +180 µm) and -12 µm (39% COV: -260 to +240 µm) for D1 and D2, respectively. Individualized analysis of D1 and D2 by tooth type showed similar tends in the ability to differentiate between epithelium at different tooth locations, on both histology and US. ConclusionAssessing soft tissue dimensions on a sub-millimeter scale using clinical imaging hardware is still a developing area. Future research might open doors for diagnosis of oral pathologies and abnormal wound healing, and may limit false-positive indications for biopsies.

KCl acts as a flux to assist the growth of sub-millimeter-scale metallic 2D non-layered molybdenum dioxide

AbstractTwo-dimensional (2D) metal oxides (2DMOs), such as MoO2, have made impressive strides in recent years, and their applicability in a number of fields such as electronic devices, optoelectronic devices and lasers has been demonstrated. However, 2DMOs present challenges in their synthesis using conventional methods due to their non-van der Waals nature. We report that KCl acts as a flux to prepare large-area 2DMOs with sub-millimeter scale. We systematically investigate the effects of temperature, homogeneous time and cooling rate on the products in the flux method, demonstrating that in this reaction a saturated homogenous solution is obtained upon the melting of the salt and precursor. Afterward, the cooling rate was adjusted to regulate the thickness of the target crystals, leading to the precipitation of 2D non-layered material from the supersaturated solution; by applying this method, the highly crystalline non-layered 2D MoO2 flakes with so far the largest lateral size of up to sub-millimeter scale (~ 464 μm) were yielded. Electrical studies have revealed that the 2D MoO2 features metallic properties, with an excellent sheet resistance as low as 99 Ω·square−1 at room temperature, and exhibits a property of charge density wave in the measurement of resistivity as a function of temperature. Graphical abstract TOC (Table of Content)

High-speed synchrotron X-ray imaging of melt pool dynamics during ultrasonic melt processing of Al6061

Ultrasonic processing of solidifying metals in additive manufacturing can provide grain refinement and advantageous mechanical properties. However, the specific physical mechanisms of microstructural refinement relevant to laser-based additive manufacturing have not been directly observed because of sub-millimeter length scales and rapid solidification rates associated with melt pools. Here, high-speed synchrotron X-ray imaging is used to observe the effect of ultrasonic vibration directly on melt pool dynamics and solidification of Al6061 alloy. The high temporal and spatial resolution enabled direct observation of cavitation effects driven by a 20.2 kHz ultrasonic source. We utilized multiphysics simulations to validate the postulated connection between ultrasonic treatment and solidification. The X-ray results show a decrease in melt pool and keyhole depth fluctuations during melting and promotion of pore migration toward the melt pool surface with applied sonication. Additionally, the simulation results reveal increased localized melt pool flow velocity, cooling rates, and thermal gradients with applied sonication. This work shows how ultrasonic treatment can impact melt pools and its potential for improving part quality.

Increased AGE Cross-Linking Reduces the Mechanical Properties of Osteons

The osteon is the primary structural component of bone, contributing significantly to its unique toughness and strength. Despite extensive research on osteonal structure, the properties of osteons have not been fully investigated, particularly within the context of bone fragility diseases like type 2 diabetes mellitus (T2DM). This study aims to isolate osteons from bovine bone, simulate the effects of increased advanced glycation end-products (AGEs) in T2DM through ribosylation, and evaluate the mechanical properties of isolated osteons. Osteons extracted from the posterior section of bovine femur mid-diaphysis were processed to achieve a sub-millimeter scale for microscale imaging. Subsequently, synchrotron radiation micro-computed tomography was employed to precisely localize and isolate the osteon internally. While comparable elastic properties were observed between control and ribosylated osteons, the presence of AGEs led to decreased strain to failure. Young’s modulus was quantified (9.9 ± 4.9 GPa and 8.7 ± 3 GPa, respectively), aligning closely with existing literature. This study presents a novel method for the extraction and isolation of osteons from bone and shows the detrimental effect of AGEs at the osteonal level.

Ultra-Large Two-Dimensional Metal Nanowire Networks by Microfluidic Laminar Flow Synthesis for Formic Acid Electrooxidation.

Despite the great research interest in two-dimensional metal nanowire networks (2D MNWNs) due to their large specific surface area and abundance of unsaturated coordination atoms, their controllable synthesis still remains a significant challenge. Herein, a microfluidics laminar flow-based approach is developed, enabling the facile preparation of large-scale 2D structures with diverse alloy compositions, such as PtBi, AuBi, PdBi, PtPdBi, and PtAuCu alloys. Remarkably, these 2D MNWNs can reach sizes up to submillimeter scale (~220 μm), which is significantly larger than the evolution from the 1D or 3D counterparts that typically measure only tens of nanometers. The PdBi 2D MNWNs affords the highest specific activity for formic acid (2669.1 mA mg-1) among current unsupported catalysts, which is 103.5 times higher than Pt-black, respectively. Furthermore, in situ Fourier transform infrared (FTIR) experiments provide comprehensive evidence that PdBi 2D MNWNs catalysts can effectively prevent CO* poisoning, resulting in exceptional activity and stability for the oxidation of formic acid.

Ultra‐Large Two‐Dimensional Metal Nanowire Networks by Microfluidic Laminar Flow Synthesis for Formic Acid Electrooxidation

AbstractDespite the great research interest in two‐dimensional metal nanowire networks (2D MNWNs) due to their large specific surface area and abundance of unsaturated coordination atoms, their controllable synthesis still remains a significant challenge. Herein, a microfluidics laminar flow‐based approach is developed, enabling the facile preparation of large‐scale 2D structures with diverse alloy compositions, such as PtBi, AuBi, PdBi, PtPdBi, and PtAuCu alloys. Remarkably, these 2D MNWNs can reach sizes up to submillimeter scale (~220 μm), which is significantly larger than the evolution from the 1D or 3D counterparts that typically measure only tens of nanometers. The PdBi 2D MNWNs affords the highest specific activity for formic acid (2669.1 mA mg−1) among current unsupported catalysts, which is 103.5 times higher than Pt‐black, respectively. Furthermore, in situ Fourier transform infrared (FTIR) experiments provide comprehensive evidence that PdBi 2D MNWNs catalysts can effectively prevent CO* poisoning, resulting in exceptional activity and stability for the oxidation of formic acid.

Solid-State Electromechanical Smart Material Actuators for Pumps—A Review

Solid-state electromechanical smart material actuators are versatile as they permit diverse shapes and designs and can exhibit different actuation modes. An important advantage of these actuators compared to conventional ones is that they can be easily miniaturized to a sub-millimeter scale. In recent years, there has been a great surge in novel liquid pumps operated by these smart material actuators. These devices create opportunities for applications in fields ranging from aerospace and robotics to the biomedical and drug delivery industries. Although these have mainly been prototypes, a few products have already entered the market. To assist in the further development of this research track, we provide a taxonomy of the electromechanical smart material actuators available, and subsequently focus on the ones that have been utilized for operating pumps. The latter includes unidirectional shape memory alloy-, piezoelectric ceramic-, ferroelectric polymer-, dielectric elastomer-, ionic polymer metal composite- and conducting polymer-based actuators. Their properties are reviewed in the context of engineering pumps and summarized in comprehensive tables. Given the diverse requirements of pumps, these varied smart materials and their actuators offer exciting possibilities for designing and constructing devices for a wide array of applications.

Efficient data acquisition and reconstruction for air-coupled ultrasonic robotic NDE

Non-destructive evaluation of complex parts using surface scanning techniques, such as ultrasonic testing and eddy current testing, requires complex manipulation of such sensors to ensure quantitative results. A robotic arm may function as a complex manipulator for surface scanning, controlling the position and tilt between the probe and specimen’s surface. To ensure accuracy in probe manipulation, accurate geometric information of the specimen is required. This article explores a methodology that uses structured light for physical-to-virtual reconstruction, providing submillimeter scale and accurate surface geometries. Reconstruction aids in path planning through a novel ray-triangle intersection array algorithm, establishing movements for the NDE probe to orient itself on the specimen at a constant probe to specimen surface distance, or lift-off. The proposed technique is demonstrated and validated through experimental air-coupled ultrasonic inspection of automotive CFRP composite samples with simulated flaws such as interlaminar delamination. The proposed method employs guided waves and a pitch-catch configuration of air-coupled ultrasonic probes, enabling single-side access scans. A Fanuc 100ib robot arm was used to manipulate the ultrasonic probes along a sample reconstructed with a CR-Scan 01 structured light sensor. The probes were excited at 200khz from a SonoAir system, while also recovering defect vs background information synchronized with the probe’s orientation. Additionally, a framework for potential automation is proposed, with further details to be explored in future works.

Non-Line-of-Sight Imaging and Vibrometry Using a Comb-Calibrated Coherent Sensor.

Non-line-of-sight (NLOS) imaging has the ability to reconstruct hidden objects, allowing a wide range of applications. Existing NLOS systems rely on pulsed lasers and time-resolved single-photon detectors to capture the information encoded in the time of flight of scattered photons. Despite remarkable advances, the pulsed time-of-flight LIDAR approach has limited temporal resolution and struggles to detect the frequency-associated information directly. Here, we propose and demonstrate the coherent scheme-frequency-modulated continuous wave calibrated by optical frequency comb-for high-resolution NLOS imaging, velocimetry, and vibrometry. Our comb-calibrated coherent sensor presents a system temporal resolution at subpicosecond and its superior signal-to-noise ratio permits NLOS imaging of complex scenes under strong ambient light. We show the capability of NLOS localization and 3D imaging at submillimeter scale and demonstrate NLOS vibrometry sensing at an accuracy of dozen Hertz. Our approach unlocks the coherent LIDAR techniques for widespread use in imaging science and optical sensing.

Submillimeter‐Scale Superlubric Triboelectric Nanogenerator

AbstractTriboelectric nanogenerator (TENG) for mechanical energy harvesting has been regarded as one of the most prospective energy technologies for the new era. However, inevitable material wear during triboelectrification results in output reduction and even failure of the TENG. In this work, a submillimeter‐scale superlubric TENG (SS‐TENG) is reported that enables ultra‐low friction coefficient (µ) and stable power generation. By using the micro/nano‐processing technology, the interdigital electrodes are embedded into the dielectric layer as a flat surface, on which the highly‐hydrogenated diamond‐like carbon (PLC) is deposited as the triboelectric layer to effectively reduce the friction coefficient. The frictional properties are systematically investigated at different parameters, in which a submillimeter‐scale (130 µm) superlubricity state (µ = 0.0084) is achieved at 4 N, 2 Hz and nitrogen atmosphere. Meanwhile, the SS‐TENG has a maximum power density of 3 mW m−2, which can remain stable at the superlubric condition. This work has first realized the freestanding‐mode superlubric TENG in submillimeter scale and provided a viable strategy for the development of long‐lifetime TENG, which may have great applications in frictional energy recovery from mechanical components, human joint motion, and the natural environment.

Concept and simulation of a novel dual-layer linear ion trap mass analyzer for micro-electromechanical systems mass spectrometry.

This paper proposed a dual-layer linear ion trap mass analyzer (dLIT) based on micro-electromechanical systems (MEMS) technology and stacked-layer structure for the development of MEMS mass spectrometry. Its basic performance and potential capabilities were explored by ion trajectory simulations. The theoretical formulas were modified by implementing multipole expansion. The simulation results were confirmed to be highly consistent with theoretical calculations in multiple aspects, including stability diagram, secular frequencies, and mass linearity, with only a deviation of 1-2%. In the boundary ejection mode, close to 100% ejection was achieved in a single dimension by applying extra quadrupole DC voltage. Preliminary simulation results showed that dLIT can achieve a peak width of ∼2 mass units (full width at half maximum, FWHM) for m/z 60 ions even at pressures as high as 50 Pa. Furthermore, the application of AC frequency scanning mode in dLIT was also evaluated, and preliminary simulation results yield a peak width of 0.3-0.4 mass units (FWHM). The dLIT offered several advantages, including high-precision fabrication at the sub-millimeter scale, excellent high-pressure performance, and a clear physical model. It preliminarily proved to be an ideal mass analyzer for MEMS mass spectrometry.

Design and development of an occlusion-free surface profile measurement device

The prevalent surface profile measurement techniques in the sub-millimetre measurement scale, based on active triangulation (such as laser scanners), stereo vision and photometric stereo, may miss certain parts of the surface of the object due to occlusion. Occlusion occurs in these techniques as they rely on a top-view configuration, where the illumination rays and the surface profile lie on the same plane. In this study, a surface profile measurement device is designed and developed, which can generate occlusion-free measurements by adopting a side-view configuration. This proposed measurement technique is tested on a few surfaces, and the results are presented.

High repetition rate coherent terahertz synchrotron radiation via self-amplified energy modulation

Coherent terahertz (THz) radiation sources based on a storage ring hold a significant future for generating high average power terahertz radiation, as the electron beam possesses a high revolution frequency. We propose a novel scheme to generate a high repetition rate coherent THz radiation leveraging the energy modulation self-amplification technology. In this scheme, utilizing the interaction of external intensity-modulated laser pulses with the electron beam can lead to a customized manipulation of the electron beam, such as a periodic longitudinal density modulation with a submillimeter scale for coherent THz radiation. Positively, it can propel the repetition rate when the peak power requirement of an external laser system is decreased. Thus, we employ a self-modulation method to enhance the initial weak energy modulation induced by the laser directly. In the meanwhile, the use of self-modulation can bypass the limitation that the bandwidth of a long modulator should be smaller than that of the external wideband laser source, which is necessary to shape the intensity envelope flexibly. The one-dimensional analytical description of electron longitudinal dynamic during the self-modulation process is given, which confirms the effective enhancement of the modulation at THz band. Three-dimensional time-dependent simulation results based on the parameters of Hefei light source-II show that the coherent THz radiation pulses with a repetition rate of 10 kHz can be generated. Published by the American Physical Society 2024

Coalescence-Induced Self-Propelled Particle Transport with Asymmetry Arrangement.

We experimentally investigated the coalescence-induced droplet-particle jumping phenomenon on a submillimeter scale in symmetric and asymmetric particle arrangements with poly(methyl methacrylate) (PMMA) particles and stainless steel (SS) particles. Coalescence-induced droplet-particle jumping exhibited excellent capability and interesting behavior for both droplet jumping enhancement and particle transport. The particle increased the normalized droplet jumping velocity from 0.250 for no particle case to 0.315 and 0.320 for symmetric and asymmetric particle cases. Compared with similar-sized macrostructures fixed between droplets, better jumping performance with particles may be attributed to avoiding the work of adhesion during droplet-macrostructure separation. Besides, all particles always sunk at the bottom in the symmetric cases, while the stick mode for PMMA particles and sink, wander, and jet modes for SS particles appeared in the asymmetry cases. We revealed that the asymmetric particle arrangement induces an unbalanced surface tension force, which may provide a driving force in the vertical direction. Additionally, a small enough resistive force caused by hydrophobic particles is another necessary condition for the wonder and jet mode. Finally, we realized a significantly superior particle transport in the asymmetric SS particle cases with maximum particle height reaching ∼2.1 mm, ∼12.4 times the particle radius, the most significant vertical self-propelled transport distance currently.

Predicting and visualizing crack propagation in nuclear graphite

Nuclear graphite exhibits a complex fracture behavior due to the presence of defects ranging from nanoscale basal cracks to sub-millimeter scale voids as well as the heterogeneity of constituents. This study aims to develop insights on whether finite element (FE) modeling can effectively reproduce fracture behavior observed in the experiments coupled with micro X-ray computed tomography (CT). Two-phase (graphite-defect) models and grayscale-based models with elastic properties based on constituents were employed, respectively, to compute the stress and strain distribution in an NBG-18 single-edge notched beam under three-point bending. Compared with the two-phase models, the grayscale-based models revealed more variations in the stress and strain distribution because they captured the sub-voxel heterogeneity in the material properties. Particularly, the strain distribution pattern exhibited good agreement with the crack propagation paths shown in the micro-CT images. The results proved the feasibility of predicting and visualizing the crack propagation process using grayscale-based FE models. However, the prediction of crack initiation location using FE modeling remained difficult. The residual stress on the notch surface was measured to be from 1.1 to 2.5 GPa using Raman spectroscopy. It indicated that the large values of highly localized residual stress could be a factor that influenced crack initiation.

Multifunctional Polyoxometalates-Based Ionohydrogels toward Flexible Electronics.

Multifunctional flexible electronics present tremendous opportunities in the rapidly evolving digital age. One potential avenue to realize this goal is the integration of polyoxometalates (POMs) and ionic liquid-based gels (ILGs), but the challenge of macrophase separation due to poor compatibility, especially caused by repulsion between like-charged units, poses a significant hurdle. Herein, the possibilities of producing diverse and homogenous POMs-containing ionohydrogels by nanoconfining POMs and ionic liquids (ILs) within an elastomer-like polyzwitterionic hydrogel using a simple one-step random copolymerization method, are expanded vastly. The incorporation of polyzwitterions provides a nanoconfined microenvironment and effectively modulates excessive electrostatic interactions in POMs/ILs/H2O blending system, facilitating a phase transition from macrophase separation to a submillimeter scale worm-like microphase-separation system. Moreover, combining POMs-reinforced ionohydrogels with a developed integrated self-powered sensing system utilizing strain sensors and Zn-ion hybrid supercapacitors has enabled efficient energy storage and detection of external strain changes with high precision. This work not only provides guidelines for manipulating morphology within phase-separation gelation systems, but also paves the way for developing versatile POMs-based ionohydrogels for state-of-the-art smart flexible electronics.

Additive manufacturing for 3D microchannel structure using La(FexSi1-x)13 magnetic refrigerant via laser powder bed fusion

The fabrication of a three-dimensional (3D) channel/pillar structure with a submillimeter scale using La(FexSi1-x)13 magnetocaloric material was attempted via a laser powder bed fusion (LPBF) process to realize a regenerative bed for a room temperature magnetic refrigerator. The LPBF condition was found to govern not only the shaping conditions but also the metallographic structure in the as-fused state. The latter determines the quality of La(FexSi1-x)13 in the final state after annealing to homogenize the as-fused state, which has a strong impact on the magnetocaloric effect (MCE). The LPBF condition was optimized to balance the shaping and MCE performances from data science technique (i. e., the principal component analyses) by parameterizing the properties of the test specimens fabricated under varying conditions. The optimized LPBF condition enables fabrication of a 3D channel/pillar bed with magnetic entropy change of −17 J/kg K at 1 T. In the active magnetic regenerator-type module, the channel/pillar bed exhibited a lower performance than the target value because the channels were clogged by the adhesion of powders to pillars due to sintering occurring below the melt pool. Ideal correction of the experimental data indicated that unclogging the channel would revive the performance superior to that of the randomly packed bed while maintaining a lower pressure drop.