Butadiene Styrene Research Articles

Study on the preparation and modification mechanism of GO/SBR composite modified emulsified asphalt

This paper employs graphene oxide (GO) and anionic styrene-butadiene rubber (SBR) latex as modifiers for road-emulsified asphalt. A silane coupling agent (KH550) is used to modify GO, resulting in the development of a novel GO/SBR composite-modified emulsified asphalt. A mathematical model was optimized to determine the optimal material ratio, which was verified through performance tests. Techniques such as Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) were utilized to investigate the modification mechanism. The results indicated that both the median particle size and storage stability of the GO/SBR composite-modified asphalt were enhanced, with significant improvements in mechanical properties compared to ordinary emulsified asphalt. Microscopic analysis revealed enhanced dispersion of modified GO in asphalt, and the interaction between modified GO and emulsified asphalt was determined to be purely a physical reaction. This study provides valuable insights into the application of GO in road engineering.

Preparation of aerogels with SBS@rGO structure by Pickering emulsion method for innovative applications in pressure sensors

Pressure sensors based on graphene conductive fillers show great promise for application in the field of smart wearable devices. The SBS@rGO structured aerogel sensors covered herein were prepared by the Pickering emulsion method based on a solution of styrene-butadiene-styrene (SBS) and reduced graphene oxide (rGO) dispersion. The mechanical properties of SBS@rGO aerogel were tested with 100 independent loading-unloading cycles in a graded compressive strain range of 10–40 %. The results indicate that the SBS@rGO aerogel have fast and slightly destructive resilience after unloading at low compressive strains (ε ≤ 30 %). Moreover, the presence of rGO endowed SBS@rGO with pressure sensing properties such as high electrical conductivity (2.294 S/m), high sensitivity (0.016 kPa−1 at 6.36–100 kPa), short signal response time (60 ms) and recovery time (30 ms). The SBS@rGO pressure sensors were integrated into shoe soles to simulate walking scenes, whose response signals had excellent reproducibility and could be differentiated according to three different walking states. The potential and feasibility of SBS@rGO aerogel as wearable flexible pressure sensors has been demonstrated.

Study of Styrene Butadiene Rubber Reinforced by Polybutadiene Liquid Rubber-Modified Silica.

The dispersion of silica in rubber systems and its interaction with rubber are two key factors in the preparation of rubber composites with excellent properties. In view of this, silica modified with terminal isocyanate-based polybutadiene liquid rubber (ITPB) is used to improve the dispersion effect of silica in rubber and enhance its interaction with the rubber matrix to improve the rubber's performance. The impact of different modification conditions on the dispersion of silica and the properties of modified silica-filled rubber composites were studied by changing the amount of ITPB and the modification method of silica, including blending and chemical grafting. The experimental results show that ITPB is successfully grafted onto silica, and the use of modified silica improves the cross-linking density of rubber, promotes the rate of rubber vulcanization, and overcomes the shortcomings of the delayed vulcanization of silica itself. When the ratio of ITPB liquid rubber to silica equals 1:20, the comprehensive performance of rubber is the best, the ITPB-modified silica has a better dispersion effect in rubber, and the rolling resistance is slightly improved, with tensile strength reaching 12.6 MPa. The material demonstrates excellent overall performance and holds promise for applications in the rail, automotive, and electrical fields.

Preparation and Properties of Cyano-Functionalized Graphitic Nanoplatelets for High-Performance Acrylonitrile Butadiene Styrene Resin.

Cyano-functionalized graphitic nanoplatelets (CyGNs) are synthesized by means of a mechanochemical reaction between graphite and acrylonitrile. The resulting CyGNs exhibit excellent mechanical properties and are highly dispersible in various solvents (i.e., THF). Due to their chemical compatibility (specifically, cyano functional groups), the CyGNs serve effectively as a reinforcing filler for acrylonitrile butadiene styrene (ABS) resin. Consequently, compared to pure ABS, CyGN&ABS-X demonstrates improved mechanical properties and better thermal stability. Notably, the CyGN&ABS-1 specimen exhibits significant enhancements in the tensile strength (26 ± 1 MPa), Young's modulus (992 ± 71 MPa), and tensile toughness (22 ± 3 MPa), representing increases of approximately 130.6%, 19.2%, and 59.6%, respectively, over pure ABS. This underscores the ability of a mechanochemical reaction to directly modify the functional groups of graphitic nanoplatelets (GnPs) as fillers, facilitating their strong compatibility with a variety of polymers, including copolymers.

Analysis of emission of volatile organic compounds and thermal degradation in investment casting using fused deposition modeling (FDM) and three-dimensional printing (3DP) made of various thermoplastic polymers.

The study examined the degradation process of various types of polymers used to form models using the fused deposition modeling (FDM) and three-dimensional printing (3DP) methods and used in the investment casting method. Commercial filaments made of polylactide (PLA), acrylonitrile butadiene styrene terpolymer (ABS), high-impact polystyrene (HIPS), polyamide 12 (PA12), poly(methyl methacrylate) (PMMA), and polypropylene (PP) were used to produce gypsum molds. The assessment included organic volatile compounds (VOCs) released during mold heating and model degradation, which is characteristic of this technological process. The screening qualitative chromatographic analysis of decomposition products sampled from various points of the production hall made it possible to define potential threats related to the processing of selected polymers and the necessary preventive measures. Furthermore, passive diffusion-type samplers were used at the sampling stage of VOCs emitted to the gaseous phase to reduce nuisance and user interference. Studies have been completed to characterize the thermoplastic polymer degradation process. The coupled thermogravimetry (TGA) with analysis of gaseous products by infrared spectroscopy with Fourier transformation (FT-IR) has been used. The presented results are the first to compare and rate the use of this still-developing novel aspect of castings by the method of fused models.

Degradation of thermoplastic polymers for fused filament fabrication under (S)TEM electron beam irradiation

The structural characterization of polymers and, in particular, of those used in Additive Manufacturing (AM) technologies, is essential to improve the understanding of their structure-property relationship for promising high-performance applications. For this, (scanning) transmission electron microscopy-electron energy loss spectroscopy, (S)TEM-EELS is an outstanding tool for exploring materials chemical and structural characteristics at high spatial resolution. However, the high beam-sensitivity of soft materials, such as polymers, hinders the possibility of probing in-depth analysis provided by (S)TEM-EELS. In this work, we analyse the electron beam irradiation damage of four polymers commonly used in Fused Filament Fabrication (FFF), namely polylactic acid (PLA), polycaprolactone (PCL), acrylonitrile butadiene styrene (ABS) and acrylonitrile styrene acrylate (ASA). For this, sequential low-loss and core-loss EEL spectra have been recorded, and the related signals have been monitored as a function of the accumulated dose. Our results show that the critical electron doses using the specimen thickness variations are larger for polymers containing aromatic groups (ABS and ASA) than for aliphatic polymers (PLA and PCL). Regarding the different elements, a larger sensitivity to the electron beam of oxygen regarding carbon and nitrogen is also evidenced. Our results have shown that polymer degradation occurs to a larger extent in the initial steps of electron irradiation, for very low accumulated electron doses, meaning that care should be taken in the selection of the microscopy settings to avoid artefacts produced by the electron beam. Degradation pathways for the four polymers studied are discussed.

Influence of pyrolysis temperature on biochar properties: Applications as a reinforcing filler in sbr and epdm elastomeric compounds

This study investigates the effect of pyrolysis temperature on the properties of biochar derived from Pinus spp. wood waste and its application as a reinforcing filler in styrene-butadiene rubber (SBR) and ethylene-propylene-diene monomer (EPDM) elastomeric compounds. Biochar was produced at 400°C and 900°C and its effects on the mechanical properties of the elastomers were analyzed. The results indicate that biochar produced at 900°C has higher fixed carbon content and lower volatile matter, resulting in improved mechanical properties such as tensile strength and elongation at break compared to biochar produced at 400°C. Despite a lower specific surface area, the irregular surface structure of biochar enhances its interaction with elastomers, providing a semi-reinforcement. This study highlights the potential of high-temperature biochar as a sustainable alternative to conventional fillers such as carbon black, contributing to the development of environmentally friendly materials from biomass waste. The results support further exploration of the role of biochar in elastomer applications, highlighting its environmental and mechanical benefits.

Surface modification of Cu-coated carbon fiber for improved mechanical performance of Acrylonitrile Butadiene Styrene composites using 3-Aminopropyl triethoxy silane

This study investigates the use of 3-Aminopropyl triethoxy silane as a surface modifier for Cu-coated Carbon Fibers. The modified fibers were subsequently incorporated into Acrylonitrile Butadiene Styrene matrix composites through melt blending and high-temperature compression molding. The research evaluates the effect of 3-Aminopropyl triethoxy silane on the interfacial structure and mechanical performance of these composites. Results demonstrate a substantial enhancement in the wettability and surface energy of Cu-coated Carbon Fibers, with the static contact angle reduced from 111.2° to 84.5° and surface energy increased from 44.67 mN·m−1 to 56.66 mN·m−1. These surface modifications contributed to an 82.7 % increase in tensile strength and a 76.4 % improvement in tensile modulus of the resultant composites.

Synergistic enhancement of magic triangle properties of PC tread stocks modified by amine-capped trans-1,4-poly (butadiene-co-isoprene)

The development of high-performance “green tires” with synergistically improved “magic triangle” properties like lower rolling resistance, higher wet-skid resistance and higher abrasion resistance has always been a hot issue. In this work, an effective strategy for developing high-performance “green tires” with simultaneously improved “magic triangle” properties of solution-polymerized styrene-butadiene rubber (SSBR)/cis-1,4-polybutadiene rubber (BR) nanocomposites modified by amine-capped trans-1,4-poly(butadiene-co-isoprene) copolymers (F-TBIR) was proposed. A series of F-TBIR with 10–60 mol% amine-capped efficiency (CE) and 30-90 × 104 weight-average molecular weight (Mw) were synthesized by using heterogeneous TiCl4/MgCl2–Al(i-Bu)3 Ziegler-Natta catalyst with dicyclohexylamine (DCHA) as chain transfer agent (CTA). With the increase in CE of F-TBIR, the silica-filled SSBR/BR/F-TBIR compounds exhibited improved green strength, modulus at 100 % elongation and bound rubber, and their vulcanizates showed synergistically improved “magic triangle” properties like obviously reduced rolling resistance and abrasion loss, and increased wet-skid resistance. It was found that the incorporation of 10 phr F-TBIR3 with CE of 60 mol% and Mw of 32 × 104 resulted in highly expected properties of the SSBR/BR/F-TBIR3 nanocomposite. The contribution mechanism of F-TBIR3 was discussed based on the improvements of polymer network structures and filler network structures. This work is expected to provide an effective strategy to construct the desired network structures for high-performance rubber composites.

Raw rubber network of acid-free natural rubber and its application with solution-polymerized styrene butadiene rubber in green tires

Natural raw rubber was prepared by flash evaporation process (VNR), its raw rubber network was compared with that of acid-coagulated rubber (STR20), and the effects of the ratios of VNR and STR20 to SSBR on the comprehensive performance of green tire composites were investigated. The results showed that compared with 80SSBR composites, the tensile strength and tensile product coefficient of 80VNR composites were improved by 23 % and 94 %, and the Payne effect, compression heat generation, and rolling resistance were reduced by 39 %, 9 %, and 5 %, respectively. Compared with 40STR20/40SSBR composites, the tensile product coefficient, wear resistance, and wet skid resistance of 40VNR/40SSBR composites are increased by 11 %, 5 %, and 5 %, respectively, and the Payne effect, compression heat generation, and rolling resistance were reduced by 46 %, 11 %, and 5 %, respectively. This study increased the amount of natural rubber in the green tire formulations, improving the performance of composites while achieving sustainability.

Robust and Flexible Rubber Composite with High Photothermal Properties Achieved by In Situ ZDMA Assisted Dispersion of Eumelanin and its Hydrophobic Photothermal Application.

Eumelanin, a natural, biocompatible, and biodegradable photothermal agent derived from biomass, has attracted increasingly considerable attention due to its outstanding photothermal conversion efficiency. Unfortunately, its tendency to aggregate in flexible non-polar polymers, owing to its abundant polar groups on the surface, severely restricted the application of eumelanin in photothermal composite field. Herein, a feasible strategy is proposed to disperse eumelanin in non-polar rubber matrix via in situ generation of Zinc dimethacrylate (ZDMA). The graft-polymerization of ZDMA promotes the interfacial compatibility between styrene butadiene rubber (SBR) and eumelanin, achieving a uniform dispersion of eumelanin in SBR. The rubber composite exhibits a considerable tensile strength of 11.4MPa, acceptable elongation at break of 146%, and outstanding photothermal conversion efficiency of up to 75.2% with only 1wt% of eumelanin. Furthermore, based on the easy-processing of SBR matrix, the composite is treated with a sandpaper template technique and sprayed with trimethoxy(1H,1H,2H,2H-perfluorodecyl)silane (PFDTMS) to endow the material with near superhydrophobicity (water contact angle of 147.9°) capacity. Hydrophobicity provides excellent icing resistance, with droplet surfaces extending more than twice as long to freeze. Moreover, this hydrophobic photothermal material exhibits remarkable anti-frosting, de-frosting, and de-icing capabilities.

Evaluation of asphalt anti-cracking performance of SBS polymer with SCB method and deep learning

In recent years, there have been unprecedented developments in artificial intelligence. Object detection, voice recognition, face recognition etc. are some of the artificial intelligence applications. In this study, an auxiliary method for the automatic detection of cracks, one of the main deterioration problems on highways, is proposed. The crack formation of hot mix asphalts is investigated with an image processing method modeled with Attention SegNet architecture. Styrene-butadiene-styrene (SBS), the most widely used additive in bitumen modification, was used at 2 %, 3 %, and 4 % ratios to modify 50/70 bitumen. Semi-circular asphalt specimens obtained with SBS modified bitumen were subjected to a semicircular bending (SCB) test and fracture performance was investigated. The effects of different temperature, notch size and additive on crack detection performance are evaluated. In the experimental study, maximum load, fracture energy, fracture toughness (KIC) values were obtained at low temperature, and resistance values against crack propagation were obtained by applying the J-integral method at intermediate temperature. The results demonstrated that with the addition of SBS, the fracture strength and maximum load values increased at each temperature value, with the 4 % SBS mixture offering the highest performance. Moreover, the image segmentation performed with SegNet provided high accuracy and precision values for cracks. It was observed that the accuracy values of the image processing methods decreased at low temperature, while at high temperature, higher accuracy values were obtained as the cracking rate.

Achieving high impact toughness in injection-molded SMMA foams via the synergistic effects of cell size and SBS

Optimizing the cellular structure of polymeric foams has long been considered one of the most economical and effective methods for enhancing their impact properties. However, the relationship between cell size and impact strength has rarely been systematically studied. In this study, styrene-butadiene-styrene (SBS) was used as a toughening agent to improve the toughness of Poly(styrene-co-methyl methacrylate) (SMMA). The expansion ratio of pure SMMA foams and their blended counterparts were controlled by fixing the mold-opening distance, while the cell size was adjusted by changing the blowing agent content and packing time. Notably, the impact strength of the optimized SMMA/SBS blend foam reached 15.5 kJ/m2, representing a significant increase of 1400 % compared to that of the pure SMMA foam. In addition, the impact strength of pure SMMA foams did not change significantly as the cell size increased from 29.7 μm to 278.9 μm. However, for SMMA/SBS blend foams, an optimal cell range (100−150 μm) was identified, where the impact strength was approximately twice that of foams with smaller cell sizes (1−25 μm). Then, examination of the impact-fractured surfaces at different cell sizes revealed that the synergistic effects of an appropriate cell size (100−150 μm) and the presence of SBS particles promoted craze initiation and expanded the plastic deformation area during crack initiation, leading toenhanced impact toughness in the blended foam. This work not only systematically elucidates the relationship between cell size and impact strength but also provides new insights into the synergistic effects of rubber particle and cell size on the mechanical properties of polymeric foams.

Development of SBS composite modified asphalt incorporating polydopamine-enhanced MoS2

This study investigated the development of a novel composite modified asphalt incorporating PDA-MoS2 into styrene-butadiene-styrene (SBS) modified asphalt. The successful synthesis of PDA-MoS2 was confirmed through various characterization techniques. The incorporation of PDA-MoS2 into SBS modified asphalt resulted in significant improvements in performance properties. With a PDA-MoS2 content of 0.7 wt%, the modified asphalt showed a notable 15.1% rise in softening point and a 24% drop in penetration in comparison to the control SBS modified asphalt. Dynamic Shear Rheometer tests revealed a 2.4-fold increase in the rutting factor at 60°C. Multiple Stress Creep Recovery tests demonstrated enhanced rutting resistance, with a 72.2% reduction in nonrecoverable creep compliance at 0.1 kPa stress level. Electrochemical measurements showed improved corrosion resistance, evidenced by lower current densities and higher charge transfer resistance. Microstructural analysis revealed well-dispersed PDA-MoS2 particles forming a compact network structure within the asphalt matrix. The hydrophilicity of the modified asphalt increased, with a 35.3% decrease in water contact angle. The synergistic effect between PDA-MoS2, SBS, and asphalt components, facilitated by enhanced interfacial interactions and chemical bonding, contributed to the observed performance improvements. The results indicate that PDA-MoS2 has the potential to improve the characteristics of SBS modified asphalt as a modifier.

Enhancing performance of Si/C composite anode in high energy density lithium-ion batteries with CMC-CPAM-SBR binder

Abstract The utilization of polymeric binders is indispensable in the implementation of silicon/carbon anode materials in high-energy-density lithium-ion batteries (LIBs). This necessity arises from their pivotal function in upholding structural integrity. However, current water-based binders solely focus on binder adhesion, neglecting the crucial interaction with the carbon material. In this work, a composite binder (CMC-CPAM-SBR) was constructed by combining Styrene Butadiene Rubber (SBR) with cationic polyacrylamide (CPAM) network binder with self-healing carboxymethyl cellulose (CMC). This innovative binder formulation was designed to enhance the performance of Si@C/graphite composite anodes. A capacity retention rate of 92.86% was achieved after 100 cycles, which represents the improvement over the performance of electrodes utilizing the CMC-CPAM binder, which only retained a capacity of 84.53% after the same number of cycles. A full battery with a capacity of 1992.8 mAh was designed, and the battery capacity remained at 80.6% of its capacity after completing 500 cycles. This research presents an effective technique for manufacturing high-performance anode materials.

The Nano-Revolution in Rubber Bushings: Boosting Mechanical Performance

Abstract A new method for manufacturing rubber bushings with unique properties has been introduced. The method involves adding alumina nanoparticles at different ratios (0.2, 0.4, 0.6, 1, 1.5, 2, 2.5, and 3) Phr to a rubber recipe consisting of 30% natural rubber, 70% styrene-butadiene rubber. The recipe also contains a constant percentage of carbon black (51 Phr). The materials were mixed for (specific time) to ensure even distribution. Extensive testing has been conducted to ensure the cured rubber meets performance standards, including evaluations of tensile strength, tear propagation, wear resistance, hardness, elasticity, and resistance to fatigue. The bush material excelled in friction resistance and long-term fatigue performance. Adding 0.6 phr Nano-Alumina further enhanced its elasticity, strength, tear resistance, and resilience. At 3 phr of Al2O3 increased Elongation, Hardness, and Fatigue resistance value.

Investigation of the strain rate and stretch level dependent behavior of elastomeric nanocomposites in complex uniaxial tests under finite strains

The mechanical behavior of elastomeric nanocomposites in experiments with nested stress-strain cycles and cyclic tests with increasing strain amplitude were considered. In our proposed testing procedures, long time stops at each stage of the change in loading direction were of great importance. This revealed two significant features of the behavior of elastomeric nanocomposites that have received little attention. It was shown that material softening (the Mullins effect) should be considered not only in the elastic part of the Cauchy stress tensor, but also in its dissipative part. The second peculiarity was the difference between the characteristic relaxation time at loading and the characteristic relaxation time at unloading observed in the experiments.This paper focuses on the behavior of highly-filled elastomeric materials based on different matrices (styrene-butadiene rubber (SBR) and nitrile-butadiene rubber (NBR)) and with different concentrations of carbon black (CB) or a combination of two fillers (CB and purified multi-walled carbon nanotubes (MWCNTs)).A mathematical model of the viscoelastic behavior of elastomeric nanocomposites under finite strains was proposed. It takes into account the peculiarities of the behavior of highly filled elastomers observed in the experiments. The specificity of the model consists in a new variant of the form of the free energy potential. It was shown that the new model satisfies the thermodynamic inequality, which is a consequence of the first law of thermodynamics and the second law in the form of the Clausius-Duhem inequality. A good agreement between theoretical calculations and experimental data was obtained.

Tire and road wear particles in infiltration pond sediments: Occurrence, spatial distribution, size fractionation and correlation with metals

Stormwater systems, such as infiltration ponds or basins, play a critical role in managing runoff water and reducing particulate pollution loads in downstream environments through decantation. Road runoff carries several pollutants, including trace metals and tire and road wear particles (TRWP). To improve our understanding of infiltration ponds as regards TRWP and their capacity to reduce TRWP loads, we have studied the occurrence, spatial distribution and size distribution of TRWP, as well as their relationship with metals, in considering the input of metals as tire additives, in the sediments of an infiltration pond located along the Nantes urban ring road (Western France), which happens to be a high-traffic roadway site. The sediment was analyzed using pyrolysis coupled with gas chromatography–mass spectrometry to determine the polymeric content of tires, specifically in quantifying the styrene-butadiene rubber (SBR) and butadiene rubber (BR) pyrolytic markers. By applying an SBR + BR-to-TRWP conversion factor, the results showed significant TRWP contamination, up to 65 mg/g, with a spatial enrichment from the entrance to the overflow section of the pond. Size fractionation revealed a bimodal distribution, indicating two distinct types of TRWP. The first type is characterized by small diameters (63–160 μm), suggesting the presence of TRWP less integrated with mineral and organic particles. The second type, characterized by larger diameters (200–500 μm), suggests a more pronounced integration with these same mineral and organic particles. A significant positive correlation between TRWP and metals (As, Cd, Cr, Cu, Li, Mo, Ni, Sb, V, Zn) was found (r > 0.739, p < 0.05). This correlation implies that TRWP and/or their associated phases may act as an indicator of metal contamination in the pond sediments. Lastly, a mass balance between TRWP inputs and the amount retained in the sediments underscores the role of infiltration ponds as “sinks” for TRWP.

Phase change thermal interface film with bicontinuous and textured filler network for efficient wearable heat dissipation

Wearable thermal management needs to simultaneously meet thermal conductivity, heat storage capacity, stability, flexibility, and economy, but these characteristics constrain each other in the development of phase change thermal interface materials (PhC-TIM). Therefore, relying on the economic bicontinuous structure for fillers’ orientation, a new type of bicontinuous phase change thermal interface material (BPTIM) was designed, which includes thermal storage phase composed of paraffin (PCMs) and flexible molecule styrene–butadiene–styrene (SBS), and thermal conductivity phase composed of adhesive polyurethane (PU) and thermal conductive medium boron nitride (h-BN). In the experiment, shear force generated by stirring and optimized two-phase volume ratio resulted in the stretching and compressing of the thermal conductive phase, promoting the orientation of h-BN and ultimately forming a textured thermal-conductive network in a high PCMs content bicontinuous structure. Moreover, the introduction of SBS had brought bending resistance and thermal stability. These characteristics enabled BPTIMs to significantly reduce the surface temperature of the wearable device by 23 °C. Overall, this design provides a certain reference for the widespread application of PhC-TIM in thermal management of wearable electronic products.

Circulation process of methyl ester production from pretreated sludge palm oil using CaO/ABS catalytic static mixer coupled with an ultrasonic clamp

This study investigates the potential of fused deposition modeling (FDM) three-dimensional (3D) printing techniques for manufacturing catalytic static mixers during biodiesel synthesis. The printed catalytic mixing elements comprises acrylonitrile butadiene styrene (ABS) plastic with 15 wt% calcium oxide (CaO) as a solid catalyst. When the reactants flowed through the CaO/ABS mixing device, the blending and acceleration processes were both significantly impacted. Moreover, their characteristics, performance in biodiesel production, reusability, and economy were analyzed. The effects of methanol to oil (M:O) molar ratio, circulation time, and sonication time on methyl ester (ME) purity were also examined. The results showed that CaO crystals were distributed on the CaO/ABS mixer’s surface, which is crucial for catalytic purposes. During circulation process of ME from pretreated sludge palm oil (PSPO), catalytic static mixer (CSM) and CSM coupled with ultrasound (CSM/US) reactors were employed. The full ultrasonic power of CSM/US reactor of 16 × 400 W (total 6400 W) was operated at 20 kHz frequency. Moreover, the continuous and pulse ultrasonic modes of CSM/US reactor were compared to determine the ME purity and electricity consumption for ME production. For the CSM reactor, 12:1 M:O molar ratio and 8.5 h circulation time were recommended to realize 94.2 wt% ME purity. For the CSM/US reactor, 12:1 M:O molar ratio and 2.25 h circulation time were recommended to achieve 96.5 wt% ME purity. Under the pulsed mode operation, ME purity of 95.09 wt% was achieved, with a reduction in electricity consumption by approximately 37.6 % compared to continuous mode operation. Furthermore, the CaO/ABS catalytic static mixer was determined to be reusable for up to three cycles in both CSM and CSM/US reactors. Thus, CaO/ABS catalytic static mixers assure high purity ME production through FDM 3D printing technology with a CaO solid catalyst.