aims: The study aims to evaluate the viability of using recycled aggregate (RA) from construction and demolition waste (CDW) as a sustainable alternative to natural aggregates in concrete production. background: Construction and demolition waste constitutes a significant portion of solid waste worldwide, posing considerable environmental challenges. objective: To assess the mechanical properties and economic benefits of concrete made by substituting natural aggregate with recycled aggregate, and to understand the environmental impact through a lifecycle assessment of carbon emissions. method: The research involved analyzing the mechanical properties of RA, including density, water absorption, and crushing strength. A critical threshold for material efficiency was determined by substituting natural aggregate with RA in varying proportions. An economic analysis was performed to evaluate the financial viability, and a lifecycle assessment was conducted to quantify carbon emissions from concrete production to site transportation. result: Recycled aggregate concrete showed lower density, higher water absorption, and reduced crushing strength compared to natural aggregates. Optimal strength was achieved with a 40% replacement rate. Economic analysis indicated a favorable return on investment. Lifecycle assessment revealed that raw materials account for approximately 85% of total emissions in recycled concrete production. conclusion: Recycled aggregate is a feasible alternative to natural aggregate in concrete production up to a 40% substitution rate, offering significant mechanical, economic, and environmental benefits. However, optimizing raw material usage is crucial for enhancing the sustainability of recycled concrete. other: The study highlights the growing role of recycled aggregate in engineering applications and underscores the importance of advances in research and application methods to further integrate recycled materials in construction practices.