Building and construction fire safety is an important issue for the protection of people and property. Research investigates nano-rutile minerals' synergistic role in intumescent fire shield paint (IFSP). A synergistic ingredient was introduced to intumescent fire shield paint to evaluate its impact on char morphology, fire protection test, fire propagation test, and compare it with current market products. A hydrothermal process was used to create a rutile mineral, with various techniques used to describe its structure, size, and composition. Intumescent char was found in a furnace using FESEM and X-ray fluorescence. The results showed that rutile minerals contain a rutile phase and a nanotube structure. The surface of the sample IFSP A's char showed layer and foam structures with homogenous voids during a fire test, indicating a high porosity structure. Large holes and recurring gaps were observed in the char of the IFSP B, C, and D. Sample IFSP A took more time at the structural critical temperature (about 550 o C) than other intumescent fire shield paint samples, making it a barrier layer that effectively shields the metal substrate from heat. The intumescent char residue had the highest C/O ratio of 0.57, indicating the best char yield degree and anti-oxidation abilities. The IFSP A had a phosphorous content of 36.2%, which could combine with phosphorus and TiO2 to form a ceramic barrier. The increased TiO2 in IFSP A suggests that char layers with TiO2 may still contain strong ceramic structures and function as effective thermal protection layers.
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