Dielectric Strength Research Articles

Performance enhancements of HTS power cables by minimizing the electric field enhancements for electric transport applications

Abstract Design innovations to manage the electric field enhancements and successful use of cryogenic epoxy EP37 as electrical insulation for high temperature superconducting (HTS) cables for electric aircraft applications are reported. Detailed finite element analysis (FEA) of the electric field distribution shows that the highest electric field is at the interface of the ground and electrical insulation layers. The FEA led to the design, fabrication, and experimental characterization of four model cables with stress cones and a direct bond of the ground and insulation layers. Enhanced partial discharge inception voltage (PDIV) was achieved in the model cables by minimizing the electric field enhancements at the ground layer interface. Using a helium gas mixture with 4 mol% H2, with higher intrinsic dielectric strength than pure helium, further enhanced the PDIV. The results warrant further studies on long HTS cables with EP37 as electrical insulation with a direct bond between the insulation and ground layers.

Electrical insulation properties in a cold plasma of alumina coating for the in-vessel stabilizing shell of the RFX-mod2 fusion device

This paper presents the results of experimental tests on samples made of copper coated with alumina layer, performed to assess the reliability of its dielectric properties for applications in the low temperature plasma at the edge of a fusion device. The cue of the study was related to the plasma facing components of the RFX-mod2 fusion device (Marrelli et al., 2019, Peruzzo et al., 2023, Peruzzo et al., 2019), devoted to the experimental study of the magnetic confinement of fusion plasmas in a variety of configurations, including the reversed-field pinch and the tokamak. In RFX-mod2 an in-vacuum copper shell for the passive stabilization of MHD modes will surround the plasma. To avoid potentially harmful electrical discharges, which could be induced by rapid transients of the plasma current, this structure must be covered with an electrically insulating layer. For RFX-mod2 an alumina coating was chosen, whose dielectric properties have been tested both in air and in the presence of weakly ionized plasma. Electrical tests, conducted on copper samples with alumina deposits of about 100μm thickness, revealed that the ceramic layer has a high electrical resistance value in air (>1GΩ), but electrical discharges can occur in presence of a weakly ionized plasma, depending on compactness and porosity of the alumina layer, causing local melting of the alumina and expulsion of copper droplets from the substrate. Scanning Electron Microscope (SEM) analyses revealed that in the failed samples the ceramic layer was irregular and rough, with interconnected cavities and cracks, which could reduce its effective thickness and explain the dielectric breakdown at relatively low voltages (<400V). The analyses also showed that samples with a more compact layer present a higher dielectric strength in the presence of the plasma, highlighting that compactness and porosity play crucial roles in ensuring good insulation for materials in a plasma. This study led the definition of the requirements for the insulating coating of the plasma facing components of the RFX-mod2 fusion machine, however the results can be useful for other fusion and non-fusion plasma applications requiring electrical insulation, which can span from industrial devices to spacecrafts.

Enhanced energy storage density and efficiency of nanocomposite dielectrics by modifying polymer matrix and aminated boron nitride nanosheet

Polymers and fillers with high dielectric constant (εr), charge-discharge efficiency (η) and breakdown strength (Eb) are fundamental to the development of nanocomposite dielectrics for superior energy storage capabilities. Herein, high-εr P(VDF-TrFE) is used to prepare the P(VDF-TrFE)-g-PMMA matrix with elevated εr and η, then the P(VDF-TrFE)-g-PMMA/BNNS-NH2 nanocomposites with uniformly oriented distribution of h-BN is obtained by a squeegee casting process using amino-boron nitride (BNNS-NH2) as fillers. Thanks to the limiting effect of PMMA and the high insulating effect of BNNS-NH2, the energy storage density (Ue) of the nanocomposite is up to 15.1 J/cm3 at 500 MV/m, which is 358 % and 182 % of the original P(VDF-TrFE). Furthermore, the η could reach to 72 %, being 184 % of neat polymer. These results demonstrate that the coordinated enhancement of Ue and η is critical for high performance energy storage, which provide scientific and technological support for the practicability of PVDF-based dielectrics.

Scalable In-situ Microfibrillar dielectric films: Achieving exceptional energy density and efficiency

It is a formidable challenge to develop a feasible strategy for the scalable fabrication of all-organic dielectrics with simultaneous improvements in both discharged energy density (Ud) and efficiency (η). Herein, an innovative technology of “melting extrusion-hot stretching-quenching” was put forward for the large-scale preparation of all-organic polymer dielectric films, where polymethyl methacrylate (PMMA) was miscible with polyvinylidene fluoride (PVDF) to form single dispersed phase in the polypropylene (PP) matrix and in-situ transformed into microfibrils with the aid of elongational flow field. Thereby, a simultaneous enhancement in the dielectric constant and breakdown strength was achieved and the as-prepared PP-based all-polymer dielectric film exhibited an unprecedented ultrahigh Ud of 9.6 J cm−3 and an exceptional η of 90.9 %. Experimental verification and computational simulation confirmed that the formation of highly oriented PMMA/PVDF microfibrils and well-aligned interfaces are constructive to enhancing breakdown strength by suppressing electric field distortion. The highly oriented dipoles in PVDF and PMMA, coupled with the eliminated ferroelectric behavior of PVDF, synergistically contributed to the heightened Ud and η. The approach presented in this work opens up a promising avenue for the large-scale production of all-organic capacitor films with enhanced Ud and η, heralding a new era of advanced dielectric materials.

AC breakdown and decomposition products detection characteristics of eco-friendly insulating medium in gas insulated switchgear

Gas Insulated Switchgear (GIS) was a crucial electrical equipment that provides the safety and security of power systems, and finding the eco-friendly alternatives of sulphur hexafluoride (SF6) as insulating medium in GIS has been an urgent demand in past decades. However, few studies reported the specific dielectric strength under various electrodes and partial discharge (PD) decomposition products detection of applying the eco-friendly gas in GIS. In this paper, the insulation properties among C4F7N/CO2 mixtures, dry air and CO2 were explored under the reduced-scale gas-insulated experimental device. The relationship between AC breakdown voltage and gas pressure was gained under the different electrodes and gap distances, and 0.6 MPa 7% C4F7N/93% CO2, 0.9 MPa dry air, 0.9 MPa CO2 all possess the capacity to be the insulating medium in eco-friendly gas insulated switchgear. Furthermore, the partial discharge experimental was also carried out to realize the decomposition products detection of dry air, which designs three common defect types including metal protrusion defects, air gap defects, and metal contamination defects. The decomposition products detection result shows that the contains of CO2, CO, and NO2 linearly increase with the increasing applied voltages and times, and the partial discharge defects are distinguished according to the ratios of c(CO2 + CO)/c(NO2) and c(CO2)/c(CO). The results can provide the basis for the further development of eco-friendly gas insulated switchgear.

A strategy for accurate prediction of dielectric permittivity and dielectric strength in polyimide

A strategy for accurate prediction of dielectric permittivity and dielectric strength in polyimide

Optimal Design of High-Power Density Medium-Voltage Direct Current Bipolar Power Cables for Lunar Power Transmission

Power systems on the lunar surface require power lines of varying lengths and capacities to connect generation, storage, and load facilities. These lines must be designed to perform efficiently in the harsh lunar environment, considering factors such as weight, volume, safety, cost-effectiveness, and reliability. Traditional power transmission methods face challenges in this environment due to temperature fluctuations, micrometeoroid impacts, and ionizing radiation. Underground deployment, although generally safer, faces challenges due to low soil thermal conductivity. At a depth of 30 cm, the lunar temperature of −23.15 °C can be advantageous for managing waste heat. This study presents a novel approach, developed using COMSOL Multiphysics, for designing bipolar MVDC cables for lunar subsurface power transmission. Kapton® MT+ is chosen as the insulating material for its exceptional properties, including high thermal conductivity and superior dielectric strength. The cables are designed for voltages of ±10 kV and ±5 kV and capacities of 200 kW (low power), 1 MW (medium power), and 2 MW (high power). Our findings indicate that aluminum conductors offer superior performance compared to copper at medium and high power levels. Additionally, elevated voltage levels (±10 kV) enhance cable design and power transfer efficiency. These specially designed cables are well-suited for efficient operation in the challenging lunar environment.

Study on the Relationship between Electron Transfer and Electrical Properties of XLPE/Modification SR under Polarity Reversal.

The insulation of high-voltage direct-current (HVDC) cables experiences a short period of voltage polarity reversal when the power flow is adjusted, leading to sever field distortion in this situation. Consequently, improving the insulation performance of the composite insulation structure in these cables has become an urgent challenge. In this paper, SiC-SR (silicone rubber) and TiO2-SR nanocomposites were chosen for fabricating HVDC cable accessories. These nanocomposites were prepared using the solution blending method, and an electro-acoustic pulse (PEA) space charge test platform was established to explore the electron transfer mechanism. The space charge characteristics and field strength distribution of a double-layer dielectric composed of cross-linked polyethylene (XLPE) and nano-composite SR at different concentrations were studied during voltage polarity reversal. Additionally, a self-built breakdown platform for flake samples was established to explore the effect of the nanoparticle doping concentration on the breakdown field strength of double-layer composite media under polarity reversal. Therefore, a correlation was established between the micro electron transfer process and the macro electrical properties of polymers (XLPE/SR). The results show that optimal concentrations of nano-SiC and TiO2 particles introduce deep traps in the SR matrix, significantly inhibiting charge accumulation and electric field distortion at the interface, thereby effectively improving the dielectric strength of the double-layer polymers (XLPE/SR).

Energy storage properties, transmittance and hardness of Er doped K0.5Na0.5NbO3-based ceramics

Transparent energy storage ceramics can balance energy storage characteristic and optical characteristic, and are expected to be used in areas such as transparent pulse capacitors. However, excellent energy storage performance and dramatic light transmittance are difficult to achieve simultaneously, limiting their subsequent development in the actual applications. The paper proposes a way to improve the transparent energy storage properties of KNN-based samples by regulating domain and grain size. By introducing an appropriate amount of Er2O3, fine cube grains and nanodomains are constructed. When doping 0.20 mol% Er2O3, the ceramics exhibited excellent recoverable energy storage density Wrec ∼ 6.2 J/cm3, superior energy-storage efficiency η ∼ 71.3 %, large dielectric breakdown strength Eb ∼ 670 kV/cm, ultrahigh hardness value of 6.9 GPa, and a maximum transmittance T ∼72 % at 880 nm. Dense microstructure, nanoscale grains, symmetrical lattice structure and relaxor behavior are the main reasons for obtaining high energy storage and transparency properties.

Effect of Sulfuric Acid Immersion on Electrical Insulation and Surface Composition of Amorphous Carbon Films

Sulfuric acid is a concern for contacts within electronic devices, and the application of amorphous carbon films as thin electrical insulating coatings for small coils requires full investigation of its effects. Five types of amorphous carbon films were fabricated on Si substrates under different deposition conditions using vacuum coating systems. Based on their optical constants (ISO 23216:2021(E)), the films were classified into three types: hydrogenated amorphous carbon (a-C:H), polymer-like carbon (PLC), and graphite-like carbon (GLC). The structure, surface composition, and electrical insulation properties of the films were evaluated before and after immersion in sulfuric acid. Although the PLC and a-C:H showed progression of surface oxidation due to sulfuric acid immersion, none showed obvious changes in their structure or DC dielectric breakdown field strength due to sulfuric acid immersion, proving their stability. Furthermore, the PLC and a-C:H, which had a relatively low extinction coefficient, exhibited excellent insulation properties. Our results suggest that amorphous carbon films can be useful as thin insulating films for small coils that may come in contact with sulfuric acid. Our study offers a valuable tool for general users in the industry to facilitate selection of electrical insulating amorphous carbon films based on optical constants, such as extinction coefficients.

Thermal Runaway in Battery Cells: Guiding Principles for Continuum Scale Modeling

Lithium-ion batteries are sensitive to temperature. Low-temperature or high-temperature operation may lead to lithium plating and dendrites, SEI decomposition, and separator collapse. Such phenomena may cause internal short circuits, rapid heat generation and, subsequently, may trigger thermal runaway, resulting in fire or explosion [1][2]. Hence, accurate modeling and prediction of the thermal response of battery cells inside the pack is critical to preventing safety hazards as well as optimizing battery performance. Battery thermal management system (BTMS) plays a significant role in maintaining an optimal operation temperature and ensuring thermal safety for electric vehicles [3]. However, the large number of battery cells inside one module makes it challenging for BTMS algorithms to realize real-time simulations based on fully resolved physics-based models. The conventional lumped capacitance (LC) thermal model achieves reduced computation costs under the hypothesis that temperature is spatially uniform. Nevertheless, such a model works better for small Biot number conditions, usually under low C-rate operation and moderate cooling scenarios, and it lacks justification under a broad range of battery operating conditions and materials [4]. To overcome such limitations, rigorous multiscale models, based on mathematical coarse-graining theories, have been developed to predict the thermal response of batteries at the module scale [5] while not compromising on computational cost. In this work, we investigate the accuracy of the classical LC thermal model for twenty potential battery modules constructed with commercial batteries and packing materials. We show that the classical LC thermal model may be inaccurate under a broad range of design conditions. In the context of multiscale modeling, we identify which effective models should be instead used, and analyze the impact of SOC and the relative strength of heat insulation and heat dissipation on model selection and accuracy. This work provides guidance, based on first principles and rigorous multiscale theory, on best practices for model selection in practical applications involving thermal behavior and thermal runaway in battery cells at the module scale.

Exploring tribo-electro-chemistry mechanisms of h-BNO@PDA as lubricant additives under electrified conditions for electrical vehicles powertrain

The study explores the use of polydopamine-functionalized hexagonal boron nitride (h-BNO@PDA) as a lubricant/insulator additive in polyalphaolefin (PAO6) oil. This article's novelty lies in the formulation of an innovative lubricant that is free from sulfated ash, phosphorus, and sulfur (SAPS), exhibiting super-lubrication and desirable dielectric properties under electrified conditions. The h-BNO@PDA nanolubricant is specifically designed to mitigate the negative effects of shaft currents and enhance powertrain lubrication for electric vehicles (EVs). Herein, the physicochemical, dielectric strength, and tribological properties of h-BNO@PDA nanolubricant are compared to commercial fully synthetic oil (ATF-6S) used in EVs. The SRV-IV tribometer was used to assess tribological performance under various currents (0–10 A). Subsequently, characterization techniques were utilized to illustrate wear mechanisms and explore tribochemical reactions. The h-BNO@PDA nanolubricant presented superior physicochemical and dielectric properties. The h-BNO@PDA nanolubricant reduced the friction coefficient by 18–20 % and the wear rate by 4–72 % compared to ATF-6S oil under electrified conditions at temperatures of 27 °C and 100 °C. These findings can be attributed to the positive effects of oxidational wear (Fe3O4) and h-BNO@PDA on tribolayer formation under electrification conditions. Eventually, our findings will offer promising insights to enhance the durability of EVs powertrain.

Double glass transition in polyethylene naphthalate by MDSC, BDS, and TSDC.

In this work, we present an experimental study of the primary and secondary relaxations of the semi-crystalline polymer polyethylene naphthalate by modulated differential scanning calorimetry, Thermally Stimulated Depolarization Currents (TSDCs), and Broadband Dielectric Spectroscopy (BDS) and how they are affected by physical aging. Three dipolar relaxation modes can be observed: from slowest to fastest: the primary α relaxation, which vitrifies at the glass transition temperature, Tgα, and two secondary relaxations, named β* and β. Modulated differential scanning calorimetry results show how the secondary β* relaxation also vitrifies, giving rise to an additional glass transition at Tgβ* < Tgα. In fact, the α and β* relaxations can be considered as part of a very broad and distributed relaxation. Its main part is the primary α relaxation with a shoulder at the high-frequency region corresponding to a complex secondary β* relaxation. BDS results about β* can be modeled by a main contribution (β3*) and two additional ones (β1* and β2*) with a weaker dielectric strength. TSDC results show that each single mode of the relaxation has its own glass transition temperature and they are compatible with the structure inferred by BDS. This scenario gives rise to an extended glass transition dually centered in the Tgβ* ∼ 305K and Tgα ∼ 387K temperatures.

Effect of Discharge Gas Composition on SiC Etching in an HFE-347mmy/O2/Ar Plasma.

This study explores the impact of varying discharge gas compositions on the etching performance of silicon carbide (SiC) in a heptafluoroisopropyl methyl ether (HFE-347mmy)/O2/Ar plasma. SiC is increasingly favored for high-temperature and high-power applications due to its wide bandgap and high dielectric strength, but its chemical stability makes it challenging to etch. This research explores the use of HFE-347mmy as a low-global-warming-potential (GWP) alternative to the conventional high-GWP fluorinated gasses that are typically used in plasma etching. By examining the behavior of SiC etch rates and analyzing the formation of fluorocarbon films and Si-O bonds, this study provides insights into optimizing plasma conditions for effective SiC etching, while addressing environmental concerns associated with high-GWP gasses.

Single-crystalline metal-oxide dielectrics for top-gate 2D transistors.

Two-dimensional (2D) structures composed of atomically thin materials with high carrier mobility have been studied as candidates for future transistors1-4. However, owing to the unavailability of suitable high-quality dielectrics, 2D field-effect transistors (FETs) cannot attain the full theoretical potential and advantages despite their superior physical and electrical properties3,5,6. Here we demonstrate the fabrication of atomically thin single-crystalline Al2O3 (c-Al2O3) as a high-quality top-gate dielectric in 2D FETs. By using intercalative oxidation techniques, a stable, stoichiometric and atomically thin c-Al2O3 layer with a thickness of 1.25 nm is formed on the single-crystalline Al surface at room temperature. Owing to the favourable crystalline structure and well-defined interfaces, the gate leakage current, interface state density and dielectric strength of c-Al2O3 meet the International Roadmap for Devices and Systems requirements3,5,7. Through a one-step transfer process consisting of the source, drain, dielectric materials and gate, we achieve top-gate MoS2 FETs characterized by a steep subthreshold swing of 61 mV dec-1, high on/off current ratio of 108 and very small hysteresis of 10 mV. This technique and material demonstrate the possibility of producing high-quality single-crystalline oxides suitable for integration into fully scalable advanced 2D FETs, including negative capacitance transistors and spin transistors.

Synergistically enhanced dielectric properties and thermal conductivity in percolating flaky copper/poly(vinylidene fluoride) nanocomposites via engineering magnesium oxide as a buffer interlayer

AbstractHigh dielectric constant (ε), thermal conductivity (TC), and breakdown strength (Eb) along with low loss flexible polymeric nanocomposites display multifunctional applications. In this work, to synergistically bolster the TC and Eb while restraining dielectric loss and leakage current in the percolating flaky copper (f‐Cu)/poly(vinylidene fluoride) (PVDF), presenting a giant ε, the core@shell structured f‐Cu@MgO (magnesium oxide) nanosheets were first created via a chemical precipitation method, then incorporated into host PVDF to explore the MgO shell’ impact on the TC and dielectric properties of the resulting nanocomposites. The introduced MgO interlayer strengthens the interfacial interactions and significantly mitigates the interfacial mismatch in both ε and conductivity between the f‐Cu and PVDF, resulting in elevated TC and Eb of the f‐Cu@MgO/PVDF in comparison to pristine f‐Cu/PVDF. Furthermore, the insulating MgO interlayer introduces deep traps and inhibits the long‐distance migration of electrons, leading to remarkably suppressed dielectric loss. More importantly, the TC and dielectric properties of nanocomposites can be optimized by tuning the MgO thickness. The fitting results via the Havriliak‐Negami equation theoretically support the MgO shell's suppression effect on charge migration and reveal the underlying polarization mechanism in the nanocomposites. The developed nanocomposites with currently high ε, Eb and TC but low loss, present promising applications in electrical power systems.

Synergistic effect of Ni(OH)2 and MXene nanosheets in 3D framework on the improvement of dielectric, energy storage, mechanical and thermal characteristics of polyvinylidene fluoride(PVDF) polymeric composites

This work introduces a novel method for incorporating meticulously designed nanohybrids to improve the dielectric characteristics of polymer composites. Conventional ceramic fillers have problems with dispersion even if they are good at increasing permittivity. Here, we overcome this constraint by creating nanohybrids made of MXene, polyvinylidene fluoride (PVDF), and single-layered and three-dimensional Ni(OH)2. An essential coupling agent, polyethyleneimine (PEI), fosters a robust electrostatic connection between Ni(OH)2 and superior adhesion with MXene. Using only 9.5 wt percent filler loading, we are able to achieve a low loss tangent (tan δ=0.4) at 1 kHz with a considerable permittivity improvement (ε=1000) thanks to this creative design. The nanohybrid structure's ability to promote longer interfacial contact is crucial to this enhancement. Moreover, the integrated Ni(OH)2 layer functions as a semiconductor, obstructing the passage of current through the MXene flakes and lowering conductivity overall. At a low Ni(OH)2/MXene loading of 1.5 wt%, our three-phase composites also show higher dielectric strength (248.68 MV/m). Specifically, the synergistic coupling of MXene with Ni(OH)2 provides notable increases in mechanical and thermal properties. The tensile strength and Young's modulus of these films are much higher than those of virgin PVDF and Ni(OH)2-modified composites.

Significantly enhanced high-temperature energy storage performance for polymer composite films with gradient distribution of organic fillers

Film capacitors as one of the most important electronic devices are heading in large capacity, heightened integration and excellent extreme-condition tolerance, which faces the challenges in maintaining outstanding performance under harsh conditions of high temperature and large electric field. Nonetheless, polymer capacitive films, which are renowned for their exceptional thermal stability, experience an escalation in conduction losses at elevated temperatures, resulting in degradation of energy storage performance. This study presents the gradient distribution of organic fillers content in all-organic polymer capacitive films utilizing electrospinning technique, the significantly improved high-temperature energy storage performance has been achieved. Glucose (GLC), a weak polar molecule rich in hydroxyl groups, is blended with the most promising polyetherimide (PEI). Experimental and theoretical calculations confirm that the formed hydrogen bond between GLC and PEI acts as a trapping site for capturing carriers and suppressing conduction losses. Furthermore, the spatial distribution of organic fillers was designed on the basis of direct mixing. The results demonstrate that the gradient composite film introduces interlayer interfacial polarization, while the dielectric mismatch between adjacent layers increases the height of potential barriers for the charge carriers across the interfaces, thereby achieving a synergistic enhancement of dielectric response and insulation strength. The maximum discharge energy density of 6.52 J/cm3 with an efficiency of 85.6 % has been achieved at 150℃ for the modified capacitive films. This work establishes a decoupling relationship between permittivity and electric breakdown strength, offering insights for the advancement of polymer films with outstanding energy storage capabilities in extreme environments.

Investigation on Insulation Strength and Molecular Structure of Gas Molecules Based on DFT

Investigation on Insulation Strength and Molecular Structure of Gas Molecules Based on DFT

Increasing the Impulse Electrical Strength of Winding Insulation of High-Voltage Transformers

Increasing the Impulse Electrical Strength of Winding Insulation of High-Voltage Transformers