The challenge of integrating electronic components into soft substrates to consolidate diverse device functionalities into a single wearable unit impedes the advancement and application of emerging soft and stretchable electronics. This is primarily due to the tendency of rigid components to be detached from deformable substrates under mechanical stress such as repetitive stretching, due to significant differences in the elastic modulus of dissimilar materials. Therefore, it is essential to employ strategies that prevent electrical and mechanical failures when incorporating rigid components into stretchable systems. To address this issue, stiff islands of a copolymer were incorporated into a soft copolymer substrate, ensuring stable interfaces between rigid and stretchable regions. In this work, polyimide-siloxane copolymers with adjustable compositions of hard and soft blocks with mechanical modulus tuneability were employed to fabricate a strain-engineered substrate (SES). The resulting SES demonstrated exceptional strain shielding properties, preventing electronic components from being detached under strain levels of up to 266%. This substrate, engineered to endure strain, exhibited a resistance variation of less than 4% for the gold electrode on it when stretched cyclically up to 5000 cycles at 15% strain. A stretchable supercapacitor and triboelectric sensor with high stability could be fabricated on the SES. The SES enabled a robust interface capable of mitigating local strain on rigid components while preserving the stretchability of the soft substrates, which helps prevent potential damage to the rigid components. By alleviating the issues of unstable interfaces and mechanical and electrical failure, our approach of the SES has great potential in wearable electronics.
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