Strain-induced Martensitic Transformation Research Articles

Effects of Fe addition on the mechanical and corrosive properties of biomedical Co-Cr-W-Ni alloys for balloon-expandable stents

Co-20Cr-15W-10Ni (mass%, CCWN) alloy is extensively used as a platform material for balloon-expandable stents. In this study, the mechanical properties of CCWN alloy are improved following the addition of Fe, and the effects of Fe addition on the mechanical and corrosive properties of the alloy are investigated. As-cast specimens were fabricated by adding pure Fe to a commercially available CCWN alloy (base alloy) such that the resulting alloys contained 4, 6, and 8 mass% Fe. The as-cast specimens were subjected to homogenization heat treatment at 1523 K for 7.2 ks and then hot-forged at 1473 K (as-forged specimens). The as-forged specimens were cold-rolled at a reduction rate of 30% and heat-treated at 1473 K for 300 s (recrystallized specimens). The matrix of the recrystallized base- and Fe-containing alloys consisted of a single γ (face-centered cubic)-phase. The Fe-added alloys revealed precipitates composed of the η-phase (M6X-M12X-type phase, M: metallic element, X: C and/or N). The average grain size of the recrystallized base and Fe-added alloy specimens was approximately 34 μm and the amount of added Fe had no significant effect on the static recrystallization behavior of the resulting alloys. Alloys containing 6 mass% or more Fe showed improvements in strength and ductility compared with the base alloy. When the Fe-added alloys were compared, their strength decreased whereas their ductility increased when the added Fe increased. Because Fe acts as a γ-phase-stabilizing element for Co, Fe addition increases the stacking fault energy of the base alloy, resulting in the formation of the ε (hexagonal close-packed)-phase owing to the suppression of strain-induced martensitic transformation (SIMT), and improvements in ductility. No deterioration in corrosion resistance was observed following the addition of up to 8 mass% Fe to the base alloy. Based on these results, the addition of Fe to CCWN alloy may be considered an effective method to improve its mechanical properties, especially ductility, without impairing its corrosion resistance. The results of this study will be useful for the future development of Ni-free Co-Cr alloys for next-generation, small-diameter stents.

Shear mechanical properties of AISI 316L stainless steel processed by unidirectional/cross rolling and annealing treatment

The effects of cold rolling routes followed by annealing on the mechanical properties of AISI 316L stainless steel were characterized. Both unidirectional and cross rolling methods were applied and the evolutions of shear mechanical properties by shear punch testing (SPT) and hardness during reversion/recrystallization annealing were systematically investigated. It was revealed that cross rolling promotes strain-induced martensitic transformation during rolling and also enhances grain refinement during annealing, leading to improved hardness and ultimate shear strength (USS). The variation of USS with annealing time was similar to that of Vickers hardness (HV), so that the simple and useful equation of USS = 0.196HV was derived. Moreover, by relating the USS to the ultimate tensile strength (UTS) via von Mises criterion, the finalized equation of HV = 2.95UTS was obtained, confirming the empirical formula of HV = 3UTS for steels. Accordingly, this work can shed light on the application of SPT for investigating the mechanical properties of austenitic stainless steels.

Augmenting microstructure and tribological performance of wire arc additive manufactured PH13-8Mo stainless steel via TiC/TiB2 nano-particles incorporation

This study aimed to investigate the effect of TiC and TiB2 nano-inoculants addition on the microstructure and tribological behavior of PH13-8Mo stainless steel processed through wire arc additive manufacturing (WAAM). The incorporation of TiC/TiB2 inoculants demonstrated notable efficiency in mitigating the anisotropic wear and scratch response and enhancing wear resistance observed in the as-printed state. This improvement was ascribed to the refinement of the grain structure, disruption of the columnar structure, and increased content of the retained austenite. Notably, TiB2 inoculation exhibited superior grain refinement and achieved the highest hardness. However, the TiC-inoculated condition demonstrated the best wear resistance, attributed to its excellent combination of hardness and fracture resistance, and a higher contribution of strain-induced martensite transformation during wear testing. Additionally, the implementation of post-printing solutionizing and aging treatment was found to improve the scratch and wear resistance of the alloy, attributed to the formation of nano-sized β-NiAl precipitates. The main wear mechanism observed involved oxidation wear, adhesive wear, and three-body abrasive wear. The findings of this study highlight the significant potential of incorporating ceramic-based nano-particles for improving the wear resistance of WAAM PH13-8Mo components, particularly in demanding applications like injection molding dies where superior abrasion resistance is paramount.

Low temperature tensile behavior and microstructure analysis of copper containing antibacterial stainless steel

Using Shimadzu AGS-100KN universal tensile testing machine, tensile tests were conducted on copper containing antibacterial stainless steel at 25 °C, −20 °C, −60 °C, −100 °C, and −140 °C. The fracture morphology and microstructure evolution of the material were then analyzed using various techniques including scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), X-ray diffraction (XRD), and transmission electron microscopy (TEM) techniques. The experimental findings showed that with the decrease of deformation temperature, the ultimate tensile strength(UTS) increased by about 49.7 %, the yield strength (YS) increased by about 35.5 %, and the elongation(EI) decreased by about 27.3 %, showed obvious low temperature strengthening effect. The High-angle grain boundaries (HAGBs) increased with decreasing temperature, while low-angle grain boundaries (LAGBs) decreased. The plasticity gradually decreased and the strength gradually increased, resulting in an increase in its ability to resist deformation. The number of precipitated phases gradually increased, and the size also gradually becomes larger, and the interaction between the diffusely distributed precipitated phases and dislocations led to precipitation strengthening. With the decrease of temperature, the stacking fault energy gradually decreased, the SFE was 21.26 mJ/m2 at the temperature of −140 °C. The main plastic deformation mechanism of copper-containing austenitic stainless steel in the low-temperature tensile process was transformed from deformation twins to strain-induced martensitic phase transformation.

Behavior of Retained Austenite and Carbide Phases in AISI 440C Martensitic Stainless Steel under Cavitation

In this work emphasis was given to determine the evolution of the retained austenite phase fraction via X-ray diffractometry technique in the as-hardened AISI 440C martensitic stainless steel surface subjected to cavitation for increasing test times. Scanning electron microscopy results confirmed the preferential carbide phase removal along the prior/parent austenite grain boundaries for the first cavitation test times on the polished sample surface during the incubation period. Results suggest that the strain-induced martensitic transformation of the retained austenite would be assisted by the elastic deformation and intermittent relaxation action of the harder martensitic matrix on the austenite crystals through the interfaces between both phases. In addition, an estimation of the stacking fault energy value on the order of 15 mJ m−2 for the retained austenite phase made it possible to infer that mechanical twinning and strain-induced martensite formation mechanisms could be effectively presented in the studied case. Finally, incubation period, maximum erosion rate, and erosion resistance on the order of 7.0 h, 0.30 mg h−1, and 4.8 h μm−1, respectively, were determined for the as-hardened AISI 440C MSS samples investigated here.

Effects of Mean Normal Stress and Microstructural Properties on Deformation Properties of Ultrahigh-Strength TRIP-Aided Steels with Bainitic Ferrite and/or Martensite Matrix Structure.

The effects of mean normal stress on the deformation properties such as the strain-hardening, strain-induced martensite transformation, and micro-void initiation behaviors of low-carbon ultrahigh-strength TRIP-aided bainitic ferrite (TBF), bainitic ferrite/martensite (TBM), and martensite (TM) steels were investigated to evaluate the various cold formabilities. In addition, the deformation properties were related to the microstructural properties such as the matrix structure, retained austenite characteristics, and second-phase properties. Positive mean normal stress considerably promoted strain-induced martensite transformation and micro-void initiation, with an increased strain-hardening rate in an early strain range in all steels. In TM steel, the primary martensite matrix structure suppressed the micro-void initiation through high uniformity of a primary martensite matrix structure and a low strength ratio, although the strain-induced transformation was promoted, and a large amount of martensite/austenite constituent or phase was contained. A mixed matrix structure of bainitic ferrite/primary martensite in TBM steel also suppressed the micro-void initiation because of the refined microstructure and relatively stable retained austenite. Promoted micro-void initiation of TBF steel was mainly promoted by a high strength ratio.

An approach for identifying the deformation-induced strain from tensile tests and x-ray diffraction measurements

ABSTRACT Non-uniform plastic deformation and phase transformation introduce residual stress (RS) in a material. The present study focuses on the influence of tensile strain on RS development in 304L austenitic stainless steel, wherein strain-induced martensite (SIM) transformation influences deformation behaviour. Room temperature tensile tests were interrupted at various tensile strains between the material yield and ultimate tensile strength at 5.21 × 10−4 and 1.3 × 10−2 s−1 strain rates. Microstructural characterisation of as-received and deformed samples by electron backscatter diffraction provides evidence of SIM formation and shear bands. Analysis of tensile flow and work hardening behaviour is discussed in correlation to the microstructural and dislocation density variations. In addition, RS in the austenite and martensite phases was measured using the x-ray diffraction method, and the RS balance that occurs between the longitudinal and transverse components and the two phases after tensile deformation is presented. It is shown that a combined analysis of RS and x-ray diffraction peak width could be utilised to find the deformation level in tensile fractured, press brake bent, and roll bent samples.

Martensitic transformation induced strength-ductility synergy in additively manufactured maraging 250 steel by thermal history engineering

Maraging steels are known for their exceptional strength but suffer from limited work hardening and ductility. Here, we report an intermittent printing strategy to tailor the microstructure and mechanical properties of maraging 250 steel via tuning the thermal history during wire-arc directed energy deposition. By introducing a dwell time between adjacent layers, the maraging 250 steel is cooled below the martensite start temperature, triggering thermally-driven martensitic transformation during the printing process. Thermal cycling during subsequent layer deposition results in the formation of reverted austenite which shows a refined microstructure and induces elemental segregation between martensite and reverted austenite. The Ni enrichment in the austenite promotes stabilization of the reverted austenite upon cooling to room temperature. The reverted austenite is metastable during deformation, leading to strain-induced martensitic transformation under loading. Specifically, a 3 min interlayer dwell time produces a maraging 250 steel with approximately 8% reverted austenite, resulting in improved work hardening via martensitic transformation induced plasticity during deformation. Meanwhile, the higher cooling rate and refined prior austenite grains lead to substantially refined martensitic grains (by approximately fivefold) together with an increased dislocation density. With 3 min interlayer dwell time, the yield strength of the printed maraging 250 steel increases from 836 MPa to 990 MPa, and the uniform elongation is doubled from 3.2% to 6.5%. This intermittent deposition strategy demonstrates the potential to tune the microstructure of maraging steels for achieving strength-ductility synergy by engineering the thermal history during additive manufacturing.

Abnormal fatigue behavior of a CoCrW-based wear-resistant alloy

The fatigue characteristics of a CoCrW-based wear-resistant alloy, which underwent hot forging and a solution treatment resulting in ultimate tensile strength (UTS) and yield strength (YS) levels of 911 and 540 MPa respectively, were analyzed through rotary bending fatigue tests at 600 °C. An exceptionally elevated threshold at 107 cycles, measuring 700 MPa, marks a 1.29-fold increase over the YS and a 0.77-fold increase over the UTS. Notably, the observation of strain-induced martensitic transformation in the superficial layer underscored the alloy’s superior fatigue resistance, primarily attributed to its significant work-hardening capacity.

Static recrystallization behavior of biomedical Co-29Cr-6Mo-0.16 N alloy with negative stacking fault energy

Static recrystallization (SRX) behavior of Co-29Cr-6Mo-0.16 N (CCMN) alloy subjected to a prior compression to 30% at room temperature and a subsequent annealing at 1000 °C was ex-situ observed by using an electron backscatter diffraction (EBSD). Ascribed to the large negative stacking fault energy of the alloy at room temperature, it was found that the microstructure of alloy compressed at room temperature is characterized by plenty of intersected strain-induced martensitic transformation (SIMT) ε phase bands with a mean interval of 2–3 μm, which divided the parent grains into fine pieces surrounded by high angle boundaries (HABs). The static recrystallization of CCMN alloy in the subsequent annealing at 1000 °C takes place in terms of transient transition of the HABs into Σ3n boundaries and reorientation of new grains.

Influence of strain rate on the work hardening, strain induced martensite formation, strain partitioning, and variant selection in a medium-Mn steel

In this study, we investigated the effect of strain rate on the work hardening, strain-induced martensite transformation, strain partitioning, and crystallographic variant selection in a medium-Mn steel. Uniaxial compression tests were performed under quasi-static and dynamic loading conditions at the strain rates of 10−3, 1 and 103s−1. Besides, to determine the contribution of temperature rise due to adiabatic heating at a higher strain rate, compression tests were carried out at 409 K (estimated temperature rise) under quasi-static conditions. The work hardening rate was higher at high strain rates and it rapidly decreased at all strain rates up to a true plastic strain of ∼0.05. Beyond the true plastic strain of ∼0.05, the work hardening rate increased at a low strain rate up to a true plastic strain of ∼0.15 while at a high strain rate, it remained relatively constant and gradually decreased beyond a true plastic strain of ∼0.15. From the analysis of microstructures obtained from electron backscatter diffraction, it was observed that the strain-induced transformation of retained austenite to α′-martensite is significantly impeded at higher strain rates and in the sample tested at 409 K at low strain rates. The higher stability of retained austenite is attributed to the adiabatic heating which decreases the chemical driving force for retained austenite to martensite phase transformation and increases the stacking fault energy. Analysis of the misorientation axis and angle evolution revealed that while the Kurdjumov–Sachs relationship was followed under quasi-static conditions, it deviated at higher strain rates. Analysis of crystallographic variants related to strain-induced martensitic transformation at a true plastic strain of ∼0.15 revealed that the samples deformed at a lower strain rate did not show any noticeable variant selection. However, in samples deformed at a higher strain rate, a significant variant selection was observed. It is reasoned that the martensitic transformation nucleates initially on favorably oriented habit planes of retained austenite grains at all strain rates and other variants get activated with an increase in strain. As the transformation is impeded beyond a critical strain at a higher strain rate, the variants activated at lower strains remains predominant.

Development of TRIP phenomenon using power refining of retained austenite by niobium

AbstractThe illustrations above demonstrate that as the percentage of niobium increases, the grain size decreases, leading to an increase in the stability of transformation induced plasticity steel. This, in turn, results in improved mechanical strength. The optimal volume fraction of retained austenite for a significant transformation induced plasticity effect to occur is reported to be in the range of 10 vol. %–20 vol. %. The volume fraction of retained austenite directly determines the carbon content and grain size of the retained austenite, its two main stabilization factors. The stability of the retained austenite dictates when the strain‐induced martensite transformation (SIMT) occurs during straining of transformation induced plasticity high strength steel. Unstable retained austenite transforms almost immediately upon deformation, increasing work hardening rate and formability during the stamping process. At the appropriate stability of the retained austenite, the Strain‐Induced Martensite Transformation begins only at strain levels beyond those produced during stamping and forming, and the retained austenite is still present in the final part; it can transform into martensite in the event of a crash, providing greater crash energy absorption. The tensile strength level of micro‐alloyed transformation induced plasticity steels may exceed 1 GPa. Grain refinement mechanism is considered as the most applied mechanism used in increasing of steel strength without deterioration of ductility and toughness. Recently, it was proposed that the grain refinement could act positively on promoting the transformation induced plasticity effect of advanced high strength steel through improving the stability of retained austenite. In this research, quenching and partitioning heat treatment technique was applied to four grades of low carbon steel with different percentage of niobium. Then, the effect of niobium on grain refinement has been detected by microstructure observations. Mechanical properties and strain hardening properties of investigated steel have been determined. In addition, by using x‐ray diffraction, as well as a new electric resistance‐based sensor, it was possible to characterize the stability of the retained austenite through the plastic deformation of steel. Grain refinement by using of niobium has a great impact on promoting the stability of retained austenite against the plastic stress at the plastic deformation zone.

Microstructural evolution and dynamic recrystallization in Fe50Mn30Co10Cr10 medium entropy alloy under hot compression

This comprehensive study investigates the recrystallization behavior and deformation mechanisms of the Fe50Mn30Co10Cr10 alloy during hot compression conditions. The alloy undergoes discontinuous dynamic recrystallization, evidenced by necklace-like structures at grain boundaries, competing with the initial hexagonal close-packed (HCP) phase and γ→ε reversion. Early deformation is dominated by strain-induced martensite transformation, twinning, with slip with strain partitioning at the end of deformation. The developed Zener-Hollomon equation, validated experimentally, shows a constant activation energy of 126.96 kJ/mol. Stress-strain curves indicate that recrystallization only partially compensates for hardening effects, with no significant peaks observed. The work hardening curve exhibits significant oscillations due to encounters with pre-existing thermal HCP layers, influencing the work hardening rate. Energy efficiency maps based on temperature and strain rate identify optimal deformation conditions at temperatures ranges of 710–750 °C and strain rates of 0.0025–0.0035 s⁻1. This study provides a deeper understanding of the alloy's behavior, offering insights into the interplay between recrystallization, HCP phase formation, and twin generation. These findings contribute to the optimization of the alloy's mechanical properties for industrial applications.

Evaluation of Shear-Punched Surface Layer Damage in Three Types of High-Strength TRIP-Aided Steel

The damage properties in the shear-punched surface layer, such as the strain-hardening increment, strain-induced martensite fraction, and initiated micro-crack/void characteristics at the shear and break sections, were experimentally evaluated to relate to the stretch-flangeability in three types of low-carbon high-strength TRIP-aided steel with different matrix structures. In addition, the surface layer damage properties were related to the mean normal stress developed on shear-punching and microstructural properties. The shear-punched surface damage of these steels was experimentally confirmed to be produced under the mean normal stress of negative to 0 MPa. TRIP-aided bainitic ferrite (TBF) steel had the smallest surface layer damage, featuring a significantly suppressed micro-crack/void initiation. This was due to the fine bainitic ferrite lath matrix structure, a low strength ratio of the second phase to the matrix structure, and the high mechanical stability of the retained austenite. On the other hand, the surface layer damage of TRIP-aided annealed martensite (TAM) steel was suppressed next to TBF steel and was smaller than that of TRIP-aided polygonal ferrite (TPF) steel. The surface layer damage was also characterized by a large plastic strain, a large amount of strain-induced martensite transformation, and a relatively suppressed micro-crack/void formation, which resulted from an annealed martensite matrix and a large quantity of retained austenite. The excellent stretch-flangeability of TBF steel might be caused by the suppressed micro-crack/void formation and high crack propagation/void connection resistance. The next high stretch-flangeability of TAM steel was associated with a small-sized micro-crack/void initiation and high crack growth/void connection resistance.

In-situ synchrotron X-ray diffraction study of the effects of grain orientation on the martensitic phase transformations during tensile loading at different strain rates in metastable austenitic stainless steel

In this work, in-situ high-energy X-ray diffraction was used to analyze the effects of strain rate and austenite (γ) grain orientation on the strain-induced martensitic transformation in metastable austenitic stainless steel 301LN. The diffraction measurements were carried out at strain rates ranging from 10−3 s−1 to 1 s−1 continuously without interrupting the experiment and thus creating nearly adiabatic conditions at the highest studied strain rate. The results indicate that <100>γ fiber-oriented grains preferentially transform at the strain rate of 10−3 s−1 when the true strain is above 0.10, whereas the <111>γ fiber-oriented grains transform only at later stages of plastic deformation. The phase transformation rate of the <111>γ and <100>γ fiber-oriented grains decreases with increase in strain rate. A theoretical model based on stacking fault width as a function of external stress and temperature (stacking fault energy) was used to predict lower-bound estimates for the critical tensile stress needed to start ε-martensite and α’-martensite phase transformations. The model can predict the experimentally observed phase transformation behavior of the <111>γ fiber orientations at all strain rates but is unable to predict the decrease of phase transformation rate of <100> fiber-oriented γ grains with increase in strain rate, which could be related to change in dislocation structure.

Probing plastic deformation-related properties in static recrystallized Co–Cr–Fe–Ni–Mo alloy for biomedical applications

40Co–20Cr–16Fe–15Ni–7Mo (mass%, Co–Cr–Fe–Ni–Mo) alloys are currently used in biomedical implants such as balloon-expandable stents. Materials used as balloon-expandable stents are statically recrystallized and subsequently utilized within the body in a plastically deformed state. This study describes the microstructures and the mechanical and corrosive properties related to the plastic deformation of statically recrystallized Co–Cr–Fe–Ni–Mo alloys. The η-phase (M6X-M12X type, M: metallic elements; X: C and/or N) and M23X6-type precipitates were observed. The grain sizes of the recrystallized alloys were 6–92 μm. The mechanical properties were dependent on the grain size: the 0.2% proof strength and ultimate tensile strength increased and plastic elongation decreased with an increase in grain refinement. The stacking fault energy (SFE) of the Co–Cr–Fe–Ni–Mo alloy was determined by the width of partial dislocations, measured as 16 ± 3 mJ⋅m−2. Corresponding to this SFE, the formation of the ε-phase associated with strain-induced martensitic transformation and deformation twins were observed after plastic deformation. This suggests that the Co–Cr–Fe–Ni–Mo alloy exhibited a twinning-induced plasticity-like work-hardening mechanism. The polarization curves of the alloys in a simulated body fluid were not affected by the formation of precipitates (η-phase and M23X6-type) or plastic deformation, thereby suggesting that heat treatment does not deteriorate the corrosive property. The recrystallized alloy with a grain size of 36 μm had the ultimate tensile strength of more than 1000 MPa, 0.2% proof strength of less than 500 MPa, and plastic elongation greater than 70%. This alloy is expected to be applied in low-yield-strength-type balloon-expandable stents.

In-situ neutron diffraction study of serration-involved ultra-cryogenic deformation behavior at 15 K

This work focused on the mechanical properties and serration-involved deformation behavior of advanced alloys at 15 K. Evolution of stacking faults and ε-martensite improved the mechanical performance of CoCrNi alloys, and significant strain-induced martensite transformation of DED-SS316L led to superior strength and strain hardening. A magnitude in stress drop was governed by dislocation density, phase type, and lattice defects, irrespective of processing method. FCC {200} notably was influenced recovery behavior after stress drop, and the contribution of strain energy density by serration on tensile toughness was the greatest for HR-CoCrNi.

Experimental and numerical investigation of the yield point phenomenon and strain partitioning behavior in a dual-phase steel with lamellar structure

Severe rolling techniques show potential for enhancing the strength and ductility of metallic materials, but the resulting microstructural anisotropy affects the mechanical behavior. The study investigated the anisotropic yield point phenomenon (YPP) and strain partitioning behavior in a dual-phase steel with ultrafine lamellar structure, fabricated through severe cold- and warm-rolling procedures. Experimental results show that tensile specimens aligned parallel to the rolling direction exhibit YPP and higher ductility, while those oriented normal to the rolling direction show continuous yielding behavior and decreased ductility. Using Digital Image Correlation techniques, we studied the evolution of the strain distribution on the surface of the gauge segment, revealing that the strain within the Lüders band was almost constant during the Lüders band propagation. Strain-induced martensitic transformation (SIMT) was observed within the Lüders band and the volume fraction of martensite keeps almost constant during the Lüders band propagation. Numerically, we integrated the mechanisms of SIMT and YPP into a dislocation density-based J2 plasticity constitutive framework. Simulated tensile tests indicate a smaller Lüders strain resulted from the initial higher strain hardening rate. Additionally, SIMT suppresses local instability and therefore promotes the stable propagation of Lüders bands. Simulations verify that the lamellar orientation and SIMT significantly affect the strain hardening rate and void growth. Our findings provided a new perspective on the intrinsic mechanism of the anisotropic YPP and ductility in lamellar dual-phase steels.

Preparation and cavitation erosion resistance of nanocrystalline surface layer on 304 stainless steels

Cavitation erosion is a common damage form of hydraulic components. Constructing a cavitation-erosion-resistant layer on the surface of hydrodynamic components can effectively prolong the service life of the equipment. In this study, 304 austenitic stainless steel was machined by a diamond blade under specific processing parameters, and a nanocrystalline layer (304-Nano) was formed by the work hardening during the machining process. The machining process also allowed strain-induced martensitic transformation, creating martensite in the nanocrystalline layer. The nanocrystalline layer had an average grain size of approximately 34.7 nm, showing a Vickers hardness of 600 ± 30 Hv, which was much higher than that of the original 304 austenitic stainless steel (230 ± 14 Hv). After the 15-h cavitation erosion test, the cavitation erosion rate of the 304-Nano sample was only 19.4 % that of the original ordinary 304 stainless steel, showing that the 304-Nano sample has excellent cavitation erosion resistance. Furthermore, the in-situ SEM results showed that the 304-Nano sample could significantly inhibit crack propagation, which was probably attributed to its high density of grain boundaries and ultrahigh hardness. The excellent cavitation erosion resistance of the nanocrystalline layer is expected to be used as a protective material for anti-cavitation erosion applications.

Residual Stress Engineering for Wire Drawing of Austenitic Stainless Steel X5CrNi18-10 by Variation in Die Geometries-Effect of Drawing Speed and Process Temperature.

As a result of conventional wire-forming processes, the residual stress distribution in wires is frequently unfavorable for subsequent forming processes such as bending operations. High tensile residual stresses typically occur in the near-surface region of the wires and can limit further application and processability of the semi-finished products. This paper presents an approach for tailoring the residual stress distribution by modifying the forming process, especially with regard to the die geometry and the influence of the drawing velocity as well as the wire temperature. The aim is to mitigate the near-surface tensile residual stresses induced by the drawing process. Preliminary studies have shown that modifications in the forming zone of the dies have a significant impact on the plastic strain and deformation direction, and the approach can be applied to effectively reduce the process-induced near-surface residual stress distributions without affecting the diameter of the product geometry. In this first approach, the process variant using three different drawing die geometries was established for the metastable austenitic stainless steel X5CrNi18-10 (1.4301) using slow (20 mm/s) and fast (2000 mm/s) drawing velocities. The residual stress depth distributions were determined by means of incremental hole drilling. Complementary X-ray stress analysis was carried out to analyze the phase-specific residual stresses since strain-induced martensitic transformations occurred close to the surface as a consequence of the shear deformation and the frictional loading. This paper describes the setup of the drawing tools as well as the results of the experimental tests.