Stem-cement Interface Research Articles

Early cementing does not increase debond energy of grit blasted interfaces

A fracture mechanics based approach was used to determine the debond energy or fracture toughness of the stem–cement interface for a variety of conditions. The goals of the study were to determine if early cementing of stems increased the debond energy of grit blasted stem–cement interfaces and if debond energy was dependent on mold type. Early (2 min) and late (6 min) times of cementation were considered for two different grit blasted surface finishes (16 and 60 grit, Ra=5.7 or 2.3 μm). Specimen fabrication was performed using a relatively simple, unconstrained rectangular mold and a mold that more closely simulated in vivo conditions. The rectangular mold was used with all components at room temperature whereas the in vivo simulated mold had a body that resembled the femoral canal in shape and was warmed to body temperature. Early cementing did not increase the debond energy using the in vivo simulated mold. Extensive porosity was found at the interface, and porosity had a strong negative effect on debond energy. When the simpler, rectangular mold was used, early cementing did result in higher debond energies, but few voids were found at the interface. It appears that porosity at the interface was the major factor affecting the debond energy. The results from this study do not support the concept that improved stem–cement interface strength can be obtained by application of the cement while it is in a low viscosity state.

Initial stability of cemented femoral stems as a function of surface finish, collar, and stem size.

The optimum surface roughness of cemented femoral stems used for total hip replacement is a subject of controversy. While rougher surfaces provide stronger cement adhesion, it has been hypothesized that polished, tapered, noncollared stems settle into the cement mantle, providing improved stability. However, the effects of surface finish on the stability of straight, cemented stems tapered only in the coronal plane are not known. Using composite model femora, we assessed the initial stability of a straight, cemented femoral stem as a function of surface roughness, the presence or absence of a collar, stem size, and the resultant cement thickness under simulated walking and stair-climbing loads. Otherwise identical stems were manufactured with polished or rough surfaces, with or without a collar, in two different sizes. We isolated these three variables and compared their relative contributions to the motion at the stem-cement interface throughout cyclic loading. We defined three indicators of stability: per-cycle motion, rate of migration, and final migration. Surface roughness had a greater influence on per-cycle motions than did the presence or absence of a collar or cement thickness. Specifically, in the medial-lateral direction, per-cycle motion of polished stems was 43 micro m greater than that of rough stems (p < 0.01). None of the per-cycle motions decreased over the 77,000 load cycles. In contrast, with all stems, the rate of migration decreased over the course of cyclic loading, but the rate of migration of the polished stems was greater than that of the rough stems. Final migrations of the stems over the course of loading were generally distal, medial, and into retroversion. Compared with rough stems, polished stems had 8 to 18 micro m more axial migration (p < 0.001), 48 micro m more anterior-posterior migration (p < 0.001), and 0.4 degrees more rotational migration (p = 0.01). and The results indicated that, for cemented, straight femoral stems tapered only in the coronal plane, a rough surface offers the advantage of less per-cycle motion. These results may apply to widely used cemented stem designs based on the profile of the original Charnley femoral component, which has approximately parallel anterior and posterior aspects.

Effects of the initial temperature of acrylic bone cement liquid monomer on the properties of the stem-cement interface and cement polymerization.

It has been shown that preheating the femoral stem prior to insertion minimizes interfacial porosity at the stem-cement interface. In this study, the effects of methylmethacrylate monomer temperature prior to mixing on the properties of stem-cement interface and cement polymerization were evaluated for 4 degrees C, room temperature, and 37 degrees C using a test model and cementing techniques that simulated a clinical situation. The nature and extent of interfacial porosity of stem-cement interface was quantified, the static shear strength of the stem-cement interface determined, and the time and temperature of polymerization at the cement-bone interface were measured. Compared to RT monomer, preheating monomer to 37 degrees C produced higher polymerization temperatures and greater initial interfacial shear strength with an unchanged amount of interfacial porosity. Precooling monomer to 4 degrees C produced lower polymerization temperatures and decreased initial interfacial shear strength, with the amount of interfacial porosity unchanged compared to the RT group. Although clinical techniques of preheating or precooling bone cement have some effects on the properties of the stem-cement interface and cement polymerization, they do not appear to enhance implant fixation.

Effects of Preheating of Hip Prostheses on the Stem-Cement Interface

Effects of Preheating of Hip Prostheses on the Stem-Cement Interface

Cement particles containing radio-opacifiers stimulate pro-osteolytic cytokine production from a human monocytic cell line

Proponents of the biological theory of aseptic loosening have in recent years tended to concentrate on the production and distribution of particulate ultra-high-molecular-weight polyethylene (UHMWPE) debris around the potential joint space. However, mechanical loading of cemented implants with the differing elastic moduli of metal stems, polymethylmethacrylate (PMMA) cement and bone can result in relative micromotion, implying the potential for production of metal and PMMA particles from the stem-cement interface by fretting wear. In order to investigate the production and biological reactivity of debris from this interface, PMMA and metal particulate debris was produced by sliding wear of PMMA pins containing barium sulphate and zirconium dioxide against a Vaquasheened stainless steel counterface. This debris was characterised by SEM, energy-dispersive analysis by X-ray (EDAX) and image analysis, then added to cell cultures of a human monocytic cell line, U937, and stimulation of proosteolytic cytokines measured by ELISA. Large quantities of PMMA cement debris were generated by the sliding wear of PMMA pins against Vaquasheened stainless steel plates in the method developed for this study. Both cements stimulated the release of pro-osteolytic TNFalpha from the U937 monocytic cell line, in a dose-dependent fashion. There was a trend towards greater TNFalpha release with Palacos cement than CMW cement at the same dose. Palacos particles also caused significant release of IL-6, another pro-osteolytic cytokine, while CMW did not. The particulate cement debris produced did not stimulate the release of GM-CSF or IL1beta from the U937 cells. These results may explain the cytokine pathway responsible for bone resorption caused by particulate PMMA debris. Radio-opaque additives are of value in surgical practice and clinical studies to quantify the relevance of these in vitro findings are required before the use of cement containing radio-opacifier is constrained.

Comparative in vitro study on the long term performance of cemented hip stems: validation of a protocol to discriminate between “good” and “bad” designs

The long-term clinical success of cemented hip stems is influenced both by the implant design, and by the surgical procedure. A methodology is proposed for discriminating between implant designs with different clinical outcomes. The protocol was designed with industrial pre-clinical validation in mind. Two cemented stem types were tested, one (Lubinus SPII) having good and the other (Müller Curved) having poor clinical outcomes. Three implants for each type were subjected to a mechanical in vitro test of one million loading cycles. Each cycle reproduced the load components of stair climbing. Interface shear micromotion was measured during the test in the direction of rotation and along the stem axis. The stem roughness before and after the test was compared. After the test, the cement mantles were retrieved and inspected through dye penetrants to detect evidences of micro-damage. For each specimen, the events of the loosening process were examined, based on the in vitro data available, so as to analyze the whole failure mechanism. The protocol developed was sensitive to the implant design, with significantly different results being found for the two stem types, both in terms of stem-cement micromotions, surface roughness alteration, and cement mantle damage. The information yielded by the three different investigation techniques was consistent for each of the two groups of specimens tested, allowing a better understanding of the failure process. In vitro inducible micromotion and permanent migration measurements, together with cement-stem interface fretting damage and cement fatigue damage, can help predicting the clinical performance of cemented stems.

Orthopedic Implant Fretting Corrosion

Fretting corrosion occurs to some extent on all load bearing metallic orthopedic implants. Fretting of total hip and knee replacements occurs at such places as the bone-stem interface, the stem-cement interface, and on the interfaces of modular connections between implant components. Fretting also occurs at areas of cyclic load bearing contact on metallic bone-plates and screws, such as screw-plate connections, bone-plate interfaces and screw-bone interfaces. Of primary clinical concern is the generation of ionic and particulate debris through fracture and abrasion of the metal oxide protective layers covering implant alloys /1/. This debris produced locally within crevices of component connections can migrate away from junctions and cause injury both systemically and in the local tissue. Clinical concern about the release and distribution of metallic degradation products is justified by the known potential toxicities of the elements used in modern orthopedic implant alloys (titanium, aluminum, vanadium, cobalt, chromium, molybdenum and nickel) and known pathologies associated with metal implant degradation (i.e. hypersensitivity, particle induced inflammation, etc.) /2/. However, little is known of the short and long-term biologic impact of soluble metal-protein complexes formed from the degradation products of implants.

Primary hybrid total hip arthroplasty with a roughened femoral stem: Integrity of the stem-cement interface

One hundred and two consecutive cemented femoral stems were evaluated in 92 patients at an average 9-year follow-up and a minimum 5-year follow-up (range, 5-14 years). The stem used was cobalt chromium with a collar, normalization steps, and a roughened surface (Ra 40); the stem was inserted using contemporary cementing techniques. This series demonstrated a femoral component aseptic loosening rate of 2.0% and a femoral component survivorship of 97.2 ± 2.0% at 10 years. One of 2 failed stems was revised at 95 months for failure at the cement-bone interface. The second failed stem showed failure at the cement-bone interface with incomplete debonding radiographically at 65 months. The remaining femoral components did not demonstrate any evidence of debonding at the stem-cement interface. These results compare favorably with other series of cemented femoral stems, as well as with those with a polished surface. © Elsevier Inc. All rights reserved.

EFFECTS OF PREHEATING OF HIP PROSTHESES ON THE STEM-CEMENT INTERFACE

Debonding of the cement from metal implants has been implicated in the loosening of cemented total hip prostheses. Strengthening of the stem-cement interface has been suggested as a way to prevent loosening of the component. Previously, it was reported that preheating the stem to 44 degrees C reduced the porosity of the cement at the stem-cement interface. The purpose of this study was to determine the effect of stem preheating on the characteristics of the stem-cement interface. The effects of stem preheating, at temperatures of 37 degrees C, 44 degrees C, and 50 degrees C, on the stem-cement interface were studied in a test model and a preparation that closely simulated the clinical situation. Static interface strength was determined initially and after the stems had been kept in isotonic saline solution at 37 degrees C for two weeks. Fatigue lifetimes were measured, and the nature and extent of porosity at the interface were quantified. Stem preheating had significant effects on the stem-cement interface. Stems preheated to 37 degrees C had greater interface shear strength than stems at room temperature both initially (53% greater strength) and after simulated aging (155% greater strength). Fatigue lifetimes were also improved, and there was a >99% decrease in interface porosity. The setting time of the cement decreased 12%, and the maximum temperature at the cement-bone interface increased 6 degrees C. Similar effects were found after preheating to 44 degrees C and 50 degrees C. Stem preheating had significant effects on the stem-cement interface, with significant improvements in the shear strength and cement porosity of the interface. Also, polymerization temperatures at the cement-bone interface increased. The possible biological effects of these increased interface temperatures at the cement-bone interface require further study.

Factors affecting the static shear strength of the prosthetic stem-bone cement interface.

Debonding of the stem-cement interface has been implicated in the initiation of failure of cemented femoral stems. The objective of this work was to examine some of the parameters which influence the interface static shear strength, including surface finish, cement type, pre-treatments and porosity. Surface finish was found to have the greatest effect on the interface strength. Increasing the surface roughness by a factor of 100 increases the interface shear strength by a factor of 20. However, increasing the surface roughness above a certain value was found to have no additional affect. This was due to failure in the cement itself rather than at the cement-stem interface. There were significant differences between some of the different cement types regarding the interface strength. Pre-heating the stem produced a six fold reduction in cement porosity at the stem-cement interface, however, resulting in only a minor influence on the static interface strength. Generally, no significant correlation was found between the cement porosity and the static interfacial shear strength.

The influence of surface roughness on stem-cement gaps

We have compared the interface morphology at the stem-cement interface of standard Charnley stems with a satin finish (Ra = 0.75 μm) with identical stems which had been grit-blasted over their proximal third (Ra = 5.3 μm) to promote a proximal bond. The stems were cemented into cadaver femora using conventional contemporary cementing techniques. After transverse sectioning, we determined the percentage of the perimeter of the stem which had a gap at the interface. There were substantial gaps (mean 31.4 ± 17.1%) at the stem-cement interface in the grit-blasted region. This fraction was significantly (paired t-test, p = 0.0054) higher than that found around the contralateral satin-finished stems (mean 7.7 ± 11.7%). Although studies of isolated metal-cement interfaces have shown that the bond strength can increase with surface roughness it cannot be assumed that this effect will be observed under clinical conditions.

Residual stresses at the stem–cement interface of an idealized cemented hip stem

During the operation of total hip arthroplasty, when the cement polymerizes between the stem implant and the bone, residual stresses are generated in the cement. The purpose of this study was to determine whether including residual stresses at the stem–cement interface of cemented hip implants affected the cement stress distributions due to externally applied loads. An idealized cemented hip implant subjected to bending was numerically investigated for an early post-operative situation. The finite element analysis was three-dimensional and used non-linear contact elements to represent the debonded stem–cement interface. The results showed that the inclusion of the residual stresses at the interface had up to a 4-fold increase in the von Mises cement stresses compared to the case without residual stresses.

Fatigue crack growth rate does not depend on mantle thickness: an idealized cemented stem construct under torsional loading

Retrieval studies indicate that cemented stem loosening in femoral components of total hip replacement can initiate at the stem–cement interface. The etiology of the crack propagation process from the stem–cement interface is not well understood, but cracks are typically associated with thin cement mantles. In this study, a combination of experimental and computational methods was used to investigate the fatigue crack propagation process from the stem–PMMA cement interface using a novel torsional loading model. Constructs with thin (1 mm), medium (3 mm) or thick (7 mm) cement mantles were evaluated. Crack growth was stable for all cases and the rate of crack growth diminished with increasing crack length. Crack growth rate did not depend on mantle thickness ( p>0.05) over the first 1 mm of crack length, but cracks in thin mantles reached the full thickness of the mantle in the fewest number of loading cycles. The fracture mechanics-based finite element models indicated decreased stress intensity factors with increasing crack length and were consistent with the experimental findings. When combined with a fatigue crack growth Paris-law for PMMA cement, the finite element models provided reasonable predictions of the crack growth process.

Modelling debonded stem–cement interface for hip implants: effect of residual stresses

Objective. To assess the effect of the residual stresses due to cement curing on the load transfer of cemented hip implants. Design. The load transfer at the stem–cement interface of an idealized hip stem surrounded by cortical bone was investigated using a three-dimensional finite element analysis. A debonded stem–cement interface was considered to simulate a highly polished stem in contact with cement; Coulomb friction at the stem–cement interface was considered. Background. Numerical analyses on the load transfer of cemented hip implants do not include residual stresses due to cement curing at the stem–cement interface. Methods. The magnitude of the residual stresses was determined experimentally. In the finite element model, non-linear contact elements modelled the debonded stem–cement interface. In particular, the compressive radial residual stresses that are generated at the interface, due to the cement expansion during curing, were treated similar to a press-fit problem. Results. The cement stress distributions were affected by the magnitude of the residual stresses. Failing to include residual stresses underestimated the cement stresses at the interface, mainly affecting the radial and hoop stresses. The load was transferred from the stem to the cement more uniformly along the interface once residual stresses were included. Conclusions. Because there is no chemical bond at the interface between the stem and cement, the interface resistance depends on friction thus radial residual compressive stresses developed by the cement curing play a direct role. Relevance Implant loosening of cemented hip implants is one of the major causes of late failure of the arthroplasty. The load is transferred from the stem to the bone primarily across the interfaces, consequently modelling accurately the interface is essential in predicting the load transfer.

A retrieval study of capital hip prostheses with titanium alloy femoral stems.

We have examined 26 retrieved, failed titanium-alloy femoral stems. The clinical details, radiological appearances and the histology of the surrounding soft tissues in each patient were also investigated. The stems were predominantly of the flanged design and had a characteristic pattern of wear. A review of the radiographs showed a series of changes, progressive with time. The first was lateral debonding with subsidence of the stem. This was followed by calcar resorption and fragmentation or fracture of the cement. Finally, osteolysis was seen, starting with a radiolucency at the cement-bone interface and progressing to endosteal cavitation. Three histological appearances were noted: granulomatous, necrobiotic and necrotic. We suggest that an unknown factor, possibly related to the design of the stem, caused it to move early. After this, micromovement at the cement-stem interface led to the generation of particulate debris and fracture of the cement. A soft-tissue reaction to the debris resulted in osteolysis and failure of fixation of the prostheses.

A retrieval study of Capital hip prostheses with titanium alloy femoral stems

We have examined 26 retrieved, failed titanium-alloy femoral stems. The clinical details, radiological appearances and the histology of the surrounding soft tissues in each patient were also investigated. The stems were predominantly of the flanged design and had a characteristic pattern of wear. A review of the radiographs showed a series of changes, progressive with time. The first was lateral debonding with subsidence of the stem. This was followed by calcar resorption and fragmentation or fracture of the cement. Finally, osteolysis was seen, starting with a radiolucency at the cement-bone interface and progressing to endosteal cavitation. Three histological appearances were noted: granulomatous, necrobiotic and necrotic. We suggest that an unknown factor, possibly related to the design of the stem, caused it to move early. After this, micromovement at the cement-stem interface led to the generation of particulate debris and fracture of the cement. A soft-tissue reaction to the debris resulted in osteolysis and failure of fixation of the prostheses.

Stem surface roughness alters creep induced subsidence and ‘taper-lock’ in a cemented femoral hip prosthesis

The clinical success of polished tapered stems has been widely reported in numerous long term studies. The mechanical environment that exists for polished tapered stems, however, is not fully understood. In this investigation, a collarless, tapered femoral total hip stem with an unsupported distal tip was evaluated using a ‘physiological’ three-dimensional (3D) finite element analysis. It was hypothesized that stem–cement interface friction, which alters the magnitude and orientation of the cement mantle stress, would subsequently influence stem ‘taper-lock’ and viscoelastic relaxation of bone cement stresses. The hypothesis that creep-induced subsidence would result in increases to stem–cement normal (radial) interface stresses was also examined. Utilizing a viscoelastic material model for the bone cement in the analysis, three different stem–cement interface conditions were considered: debonded stem with zero friction coefficient ( μ=0) (frictionless), debonded stem with stem–cement interface friction ( μ=0.22) (‘smooth’ or polished) and a completely bonded stem (‘rough’). Stem roughness had a profound influence on cement mantle stress, stem subsidence and cement mantle stress relaxation over the 24-h test period. The frictionless and smooth tapered stems generated compressive normal stress at the stem–cement interface creating a mechanical environment indicative of ‘taper-lock’. The normal stress increased with decreasing stem–cement interface friction but decreased proximally with time and stem subsidence. Stem subsidence also increased with decreasing stem–cement interface friction. We conclude that polished stems have a greater potential to develop ‘taper-lock’ fixation than do rough stems. However, subsidence is not an important determinant of the maintenance of ‘taper-lock’. Rather subsidence is a function of stem–cement interface friction and bone cement creep.

The significance of stem-cement loosening of grit-blasted femoral components.

This study analyzed 15 patients who underwent revision for loosening at the stem-cement interface. The femoral components were from the same manufacturer and had grit-blast roughened surfaces. An apparent radiographic deficiency in the cement mantle was present in at least one zone in 1 3 patients. In 9 of 12 patients with localized osteolysis, the osteolysis developed in a zone with an apparent radiographic cement mantle defect. Loosening occurred due to tension failure of the stem-cement interface followed by axial subsidence and movement into relative retroversion. Motion between the stem and the cement mantle fueled an abrasive wear mechanism between the roughened metal surface and the cement mantle, generating excessive metal and cement particles that gained access to endosteal bone via defects in the cement mantle and resulting in localized osteolysis. Although the roughened surface played a central role in these failures, it is unlikely the layer of polymethylmethacrylate (precoat) played a role in the mechanism of failure. In some cases, debonding occurred as a result of tension failure of the metal-precoat interface. In others, tension failure occurred within the cement mantle, leaving the precoat and some cement from the mantle on the stems. There was no difference in the mechanism of failure of stems with precoat proximally compared to stems with precoat proximally and distally. One stem had no precoat; findings in this patient were indistinguishable from the others. The significance of debonding depends on the surface roughness of the stem. Debonding carries a poorer prognosis with a rougher stem surface because of abrasive wear with the generation of numerous metal and cement particulates, which can lead to rapid osteolysis if there are cement mantle defects. Stems with a higher metal-cement bond strength may require a higher quality cement mantle for long-term success.

The skeletal response to matt and polished cemented femoral stems

We studied the effect of the surface finish of the stem on the transfer of load in the proximal femur in a sheep model of cemented hip arthroplasty. Strain-gauge analysis and corresponding finite-element (FE) analysis were performed to assess the effect of friction and creep at the cement-stem interface. No difference was seen between the matt and polished stems. FE analysis showed that the effects of cement creep and friction at the stem-cement interface on femoral strain were small compared with the effect of inserting a cemented stem.

The skeletal response to matt and polished cemented femoral stems

We studied the effect of the surface finish of the stem on the transfer of load in the proximal femur in a sheep model of cemented hip arthroplasty. Strain-gauge analysis and corresponding finite-element (FE) analysis were performed to assess the effect of friction and creep at the cement-stem interface.