Steel Sheets Research Articles

Terminal ballistics performance of 9 × 19mm cartridges in 10% ballistic gelatin: FBI Protocol based analysis of Brazilian-made law enforcement ammunition.

Understanding that a projectile entering the human body can cause damage or destruction to live tissues through a variety of wounding mechanisms - permanent cavity, temporary cavity, and fragmentation - is crucial for researching terminal ballistics and understand the patterns of gunshot wound configuration. The present work tested four different types of ammunition in caliber 9 × 19mm (Full Metal Jacketed, Gold Hex, Copper Bullet Tactical and Bonded), using ballistic gelatin at 10% as soft tissue surrogate. The tests were based on the Federal Bureau of Investigation Protocol and included shots through bare gelatin, heavy clothing, plywood, steel sheets and auto glass. As a comparison parameter, the American-made Federal™ HST, used by several law enforcement agencies in the USA, was also tested in the same conditions. The Full Metal Jacketed cartridge had a uniform performance throughout the experiment, showing high penetration levels and no expansion, as expected. Gold Hex demonstrated a strong tendency to fragment with low levels of penetration and weight retention. Copper Bullet Tactical did not achieve the 12" minimum penetration in the soft barrier phases but expanded aggressively. Finally, Bonded only failed to achieve the 12" mark of penetration in phase 5 (auto glass), the hardest barrier in the whole Protocol. Tested for comparison purposes, Federal HST showed aggressive expansion in the initial phases (over 100%), after surpassing the 12" threshold. The study concluded that heavier projectiles (CBC Bonded and Federal HST) performed better than lighter and faster bullets in terms of terminal ballistics.

Magnetic properties of a non-oriented electrical steel at cryogenic temperature for rapid-cycling accelerator superconducting magnets

A rapid-cycling superconducting magnet is currently under development for the next-generation heavy-ion therapy. The non-oriented electrical steel (NOES) sheet, M470-50A5, is adopted as the cold iron yoke in the superconducting magnet to enhance the field and minimize the AC losses. In this paper, we measure the magnetic properties, magnetic permeability and hysteresis loss of a 0.5-mm thick NOES sheet at 4.2 K, 77 K and room temperature with a toroidal test specimen. The magnetic permeability as well as the hysteresis loops are investigated with a very low frequency until 3 T. To provide the magnetization for the magnet design, we modify the Jiles–Atherton (J–A) model so that the modified J–A model can predict not only the magnetization loops but also the magnetic permeability until a high magnetic field region.

Production Optimization of Premium Food Can with Distortion Printing under Waving Requirement

This research aims to propose a novel approach for evaluating and minimizing scraps in an industrial production of premium food cans with distortion printing. Beyond conventional formability criteria, a waving requirement is introduced to ensure aesthetic quality of the printed graphics. The research focuses on real production conditions, specifically involving double-cold-reduced (DR) low-carbon steel sheets and chromium-coated tin-free steel with a thickness of 0.16 mm. The sheets are laminated on both sides with a plastic film prior to undergoing distortion printing on the exterior. Subsequently, a blank is subjected to a drawing-redrawing process to form a food can. To address challenges associated with characterizing these thin sheets, a material parameter identification method is proposed and demonstrated. The thickness profile and flange length are identified as key criteria for this identification process. Measurements of thickness distribution and flange length are obtained using digital image correlation (DIC) and microscopy techniques. Within the manufacturing system, uncertainties related to material properties and forming processes can result in scraps or defects. To analyze these processes, finite element analysis (FEA) is employed and validated through experiments. For the evaluation of scrap rates, uncertainty propagation is conducted using a metamodeling technique, specifically employing radial basis function (RBF) neural networks. The study concludes by offering process optimization recommendations aimed at reducing the scrap rate.

Inhibitory Effect of Fennel Fruit Essential Oil and Its Main Component Anethole of Corrosion on Steel Plates in 1 M HCL

Corrosion worldwide causes large losses of metal, which is why various ways are being sought to slow it down. The aim of this study was to investigate the inhibitory effect of fennel fruit essential oil (Foeniculum vulgare Mill.) and its main component anethole. The inhibitory effect of three different concentrations of the fennel essential oil and anethole (1.0 mL/L, 1.5 mL/L, and 2.5 mL/L) in a solution of 1 M HCl at 298 K for 6 h on a sheet of low-carbon steel was investigated. The inhibitory effect was established using gravimetric methods evaluating weight loss, corrosion rate, and inhibition efficiency, as well as electrochemical methods. In gravimetric studies, the inhibition effect of the inhibitors fennel essential oil and isolate anethole at a concentration of 2.0 mL/L was 70.85% and 45.86%, respectively. The anodic polarization curve data at 298 K demonstrate that the anethole and fennel essential oil adsorption on the metal surface creates a barrier that hinders hydrogen ions’ access and prevents them from being reduced on the steel surface’s cathode sites. Fennel essential oil acting as a mixed type-inhibitor can replace synthetic organic substances and could become an alternative to be used as environmental corrosion inhibitors.

Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in Hybrid Components

Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in Hybrid Components

Comparative study of tensile properties and impact toughness of duplex lightweight steel

Herein, a comparative study regarding the tensile properties and impact toughness of duplex lightweight steel and its deformation behavior was conducted to broaden its application from automotive steel sheets to thick-plate applications at various temperatures using Fe-0.2C–15Mn–6Al and Fe-0.4C–15Mn–6Al hot-rolled steels as model alloys. These steels revealed duplex microstructures with a large fraction of γ austenite (>0.7), featuring elongated δ ferrite grains aligned with the rolling direction and nearly globular γ grains. Both steels demonstrated an exceptional balance of tensile strength and ductility despite their low temperatures ranging from −20 °C to −100 °C, which was attributed to the active dynamic strengthening mechanisms, such as transformation-induced plasticity (TRIP) and twinning-induced plasticity (TWIP). However, contrary to the promising tensile test results, the steels demonstrated low values of the impact absorbed energy at temperatures ranging from −60 °C to −196 °C. This difference was likely owing to the rapid deformation rates in the Charpy impact tests compared to tensile tests, leading to the evolution of significant damage indicated by deep parallel cracks within the δ grains, without significantly activating the TRIP effect. Therefore, despite the impressive low-temperature tensile properties of the duplex lightweight steel, its suitability for cryogenic thick-plate applications must be approached with caution owing to the potential for compromised mechanical properties under sudden impact conditions.

Investigation of the Effects of Mechanical Properties and Carbon Content on Cold Cracking in Laser Welds of High-strength Thin Steel Sheets

Investigation of the Effects of Mechanical Properties and Carbon Content on Cold Cracking in Laser Welds of High-strength Thin Steel Sheets

Active and Passive Filling Stir Repairing of AISI 304 Alloy

This study investigates active filling friction stir repair (AF-FSR) and passive filling friction stir repair (PF-FSR) for repairing AISI 304 stainless steel sheets, focusing on addressing the challenges posed by high melting point metals. The research involved repairing overlapping 2 mm thick sheets with pre-drilled holes of 2, 4, and 6 mm diameters, simulating broken components. Various process parameters, including rotational speed, dwell time, and the use of metal fillers, were tested to evaluate their impact on repair quality. The results demonstrated that PF-FSR provided superior mechanical strength to AF-FSR, particularly for larger pre-hole diameters. PF-FSR achieved higher shear tension strength due to better defect filling and reduced void formation, with shear tension strengths exceeding 25 kN for larger pre-holes and lower variability in strength measurements. AF-FSR was less effective for larger pre-holes, resulting in significant voids and reduced strength. Microstructural analysis revealed that PF-FSR facilitated more efficient material mixing and filling, minimizing unrepaired regions. However, excessive rotational speeds and dwell times in PF-FSR led to deformation and flash formation, highlighting the need for optimal parameter selection. Although further studies are needed, this study confirms the feasibility of FSR techniques for repairing small defects in AISI 304 steels, offering valuable insights for sustainable manufacturing practices in industries such as automotive and aerospace, where efficient and reliable repair methods are critical.

Experiment and design of cold-formed steel equal-leg lipped angle under axial compression

To study the buckling behavior and the design method of the load-carrying capacity of cold-formed thin-walled lipped angle, axial compression tests were carried out on 32 lipped angle columns with different sections and slenderness ratios which were manufactured with high strength zinc-coated grades G450 structural steel sheets. The experimental results showed that the long column with a small width-to-thickness ratio displayed global flexural-torsional buckling, local buckling was found for the short column with a large width-to-thickness ratio. Other specimens demonstrated interactive buckling with local buckling and flexural-torsional buckling. The specimens with torsional buckling all showed post-torsional buckling strength. Then ABAQUS finite element software was used to simulate the lipped angle specimens. The simulation results were in good agreement with the test results about buckling modes and ultimate strength which indicated that the established finite element analysis model was reasonable and feasible. Therefore, the influences of the slenderness ratio, width-thickness ratio, and width ratio of the leg to lip on the ultimate strength of cold-formed thin-walled lipped angle were analyzed using finite element software. The analysis showed that the ultimate capacity of the angle decreased greatly with the increase of the slenderness ratio. The ultimate capacity increased in the range of width-to-thickness ratios of 15–30 when the angles had the same lengths. The increasing of the width of the lips increased the ultimate capacity, but the increase of the ultimate capacity of the angles would lower when local buckling occurred at the lips. Finally, based on the test results, the modified effective width method and direct strength method were proposed to calculate the capacity of the cold-formed thin-walled lipped angle under axial compression. The comparison between the predicted results with the test and finite element analysis showed that the proposed methods were accurate and feasible.

Alternatives for Enhancing Mechanical Properties of Recycled Rubber Seismic Isolators.

Base isolators, traditionally made from natural rubber reinforced with steel sheets (SERIs), mitigate energy during seismic events, but their use in developing countries has been limited due to high cost and weight. To make them more accessible, lighter, cost-effective reinforcement fibers have been utilized. Additionally, the increasing use of natural rubber has caused waste storage and disposal issues, contributing to environmental pollution and disease spread. Exploring recycled rubber matrices as alternatives, this study improves seismic isolators' mechanical properties through modified reinforcements and layer adhesion. Eight reinforcement materials and eight adhesives, which may be activated with or without heat application, are systematically evaluated. Employing the chosen reinforcements and adhesives, prototypes are tested mechanically to examine their vertical and horizontal performance through cyclic compression and cyclic shear testing. Two innovative devices using recycled rubber matrices were developed, one using a layering technique and another through a monolithic approach shaped with heat and pressure. Both integrate a fiberglass mesh reinforced with epoxy resin; one employs a heat-activated hybrid adhesive, while the other uses a cold bonding adhesive. These prototypes exhibit potential in advancing seismic isolation technology for low-rise buildings in developing countries, highlighting the viability of recycled materials in critical structural applications.

Influence of Remote Laser Cutting on Magnetic Loss and Mechanical Properties in 0.2 mm Silicon Steel

Energy loss due to eddy current generation is a significant factor in reduced efficiency of electrical machines, therefore motor cores with thinner sheets are required due to their effect in reducing eddy currents. However, reducing the thickness of laminations is challenging due to the high tooling costs in blanking due to the small tolerances required, whilst other methods such as conventional laser cutting are too slow to be commercially viable. In this paper the influence of remote laser cutting on thin electrical steel sheets (Cogent/Tata Steel NO20 3.2% Si) has been investigated on the tensile strain to fracture, fatigue life, edge hardness, and energy loss in an AC magnetisation cycle for two laser power levels. The laser power has found to have no statistically significant influence on the bulk mechanical properties of the material, but significantly affects the measured specific loss. The latter was associated with the increased edge hardness at higher laser powers. Based on the parameters selected it is highly questionable whether RLC offers a viable method for lamination cutting, significant refinement of the laser parameters and/or the use an alternative laser such as an ultra-fast pulsed laser is required to be competitive with existing methods. Additionally, it is shown that energy loss increases linearly with respect to length of the cut edge - to the minimum cut spacing tested of 6 mm. These results can be used to optimise laser parameters to reduce the degradation of magnetic properties by decreasing laser power where possible.

Strength and Ultrasonic Testing of Acrylic Foam Adhesive Tape

Adhesive joints are some of the oldest inseparable connections, and were used much earlier than other non-separable connections (e.g., welded, soldered). Adhesives are widely used in the manufacture of vehicles, household appliances, aircraft, and medicine. One disadvantage of adhesive joints is their long bonding time (amounting, for example, to 72 h for polyurethane adhesives used in bus roof bonding), and another is their production of harmful waste. Tapes that are adhesive coated on both sides are increasingly being used to join parts during production. Such tapes have lower strength than traditional adhesives, but their bonding time is much shorter. In addition, the amount of waste remaining after production is minimized. Tapes, like adhesives, dampen vibrations well and seal the materials being joined. The purpose of this study was to evaluate the influence of selected factors on the quality of tape–steel sheet joints and to assess the possibility of testing acrylic tape–steel sheet joints using ultrasonic methods. It was found that the preparation of a surface for bonding has a significant effect on the quality of the joint, and it was confirmed that non-destructive evaluation of the quality of the tested joints by the ultrasonic method is possible. The decibel drop in the height of the first and fifth pulses obtained on the screen of the ultrasonic defectoscope was proposed as an ultrasonic measure. The highest-quality joints were characterized by a measure in the range of 12 dB, lower-quality areas of about 8 dB, and tape-free areas of about 5 dB. At the same time, it was noted that in the case of proper surface preparation, there was cohesive failure of the joint during breakage.

The Effect of Artificial Ageing on the Changes in Selected Properties of Organic Coated Sheets.

This contribution presents the results of research focused on changes in selected properties of organic-coated steel sheets in a corrosive environment of salt mist. The aim of this study was to characterise coated sheets and to analyse the influence of elevated temperature on changes in their selected properties. The methodology and experiments were chosen to simulate the accelerated ageing and to evaluate the surface of organic-coated steel sheets. During the research, the effect of artificial ageing due to increased temperature on changes in mechanical properties of coated sheets was monitored, which were determined by tensile testing according to STN EN 10002-1. The fracture surface of the test samples was analysed using a SEM. The following observations were made for the evaluation of coating by cross-cut tests according to EN ISO 2409. Corrosion tests were carried out by conducting salt spray corrosion tests according to EN ISO 9227. The test specimens were artificially sectioned using a laser beam. The results of the research experiments confirmed the assumption that the utilisation of the laser beam was convenient for the creation cross-cut test of the material. After the ageing test, only small significant changes in the basic mechanical properties of the tested materials were observed. It is necessary to take into account that there were changes in the appearance of the coating. The cross-cut test confirmed the results that the plastic-coated sheets could be utilised in salt corrosion environments.

Circular Steel for Fast Decarbonization: Thermodynamics, Kinetics, and Microstructure Behind Upcycling Scrap into High-Performance Sheet Steel

Steel production accounts for approximately 8% of all global CO2 emissions, with the primary steelmaking route using iron ores contributing approximately 80% of those emissions, mainly due to the use of fossil-based reductants and fuel. Hydrogen-based reduction of iron oxide is an alternative for primary synthesis. However, to counteract global warming, decarbonization of the steel sector must proceed much faster than the ongoing transition kinetics in primary steelmaking. Insufficient supply of green hydrogen is a particular bottleneck. Realizing a higher fraction of secondary steelmaking is thus gaining momentum as a sustainable alternative to primary production. Steel production from scrap is well established for long products (rails, bars, wire), but there are two main challenges. First, there is not sufficient scrap available to satisfy market needs. Today, only one-third of global steel demand can be met by secondary metallurgy using scrap since many steel products have a lifetime of several decades. However, scrap availability will increase to about two-thirds of total demand by 2050 such that this sector will grow massively in the next decades. Second, scrap is often too contaminated to produce high-performance sheet steels. This is a serious obstacle because advanced products demand explicit low-tolerance specifications for safety-critical and high-strength steels, such as for electric vehicles, energy conversion and grids, high-speed trains, sustainable buildings, and infrastructure. Therefore, we review the metallurgical and microstructural challenges and opportunities for producing high-performance sheet steels via secondary synthesis. Focus is placed on the thermodynamic, kinetic, chemical, and microstructural fundamentals as well as the effects of scrap-related impurities on steel properties.

Crushing behavior and energy absorption of steel-GFRP-foam sandwich structures under quasi-static compression: Experimental and theoretical study

To overcome the poor energy-absorbing efficiency of existing layered panels, three kinds of novel steel-glass fiber reinforced polymer (GFRP)-foam sandwich structures composed of two steel face sheets and GFRP-foam composite cores were proposed in this paper. The effect of the composite core thickness and GFRP lattice configuration on the energy absorption performance for sandwich structures was studied through quasi-static crushing tests. Considering the role of steel face sheets, a theoretical prediction model was derived to calculate the initial absorbed energy for all types of sandwich panels. Parametric studies were carried out to investigate the influence of five different variables (axial compressive load, steel sheet thickness, GFRP web thickness, GFRP and foam compressive modulus) on the overall energy dissipation for each kind of composite panel. Test results indicated that both the thicker core component and double-layered dislocation GFRP layout could effectively promote the energy consumption property of all the steel-GFRP-foam structures, and the steel face sheet played a crucial role in the proposed sandwich panels due to its excellent absorbed-energy capacity per volume and exceptional ductility. Theoretical results demonstrated that the equivalent energy-absorbing formula was desirable to be used to assess the crushing resistant behavior of each sandwich structure. Parametric analysis results showed that a larger axial compressive load was able to improve the structural initial energy absorption, but the increase of four other structural parameters, especially the thickness of the front (rear) steel sheet, could weaken such an identical performance.

Developable forming of high-strength corrugated sheet metal

The classical theory of folded developables suggests that curved crease folding can be applied to sheet metal of high strength to manufacture parts with complex geometries. However, its application has been limited to sheet metals with low strength and requires grooving or perforation of the material at the fold lines. Applying the geometrical concept otherwise remains unexplored despite its potential in sheet metal-intensive industries like automotive, transportation, and construction. The current study introduces a novel sheet metal forming technique called developable forming. The theory of folded developables is applied to design a die tool for flange drawing a developable-shaped steel sheet. A developable connection is produced from high-strength material without resorting to thickness accommodation techniques. Experimental findings establish that the novel process does not follow the premises of the theory of folded developables. New shape effects are observed and the terms curving and coning are introduced to describe these. Additionally, significant redundant strains are identified in the flange, highlighting the different deformation modes in the developable forming process. A higher formability is achieved for a material with limited uniaxial elongation highlighting the need for further investigation on the mechanisms involved in the novel process.

CO2 capture performance, kinetic and corrosion characteristics study of CO2 capture by blended amine aqueous solutions based on 1-(2-hydroxyethyl) piperidine

The chemical absorption method using amine-based aqueous solutions as absorbents is considered a critical technology in the mitigation of CO2 emissions. However, the trade-off between absorption performance and energy consumption presents a significant challenge for large-scale industrial applications. In this study, we propose using N-(2-hydroxyethyl)ethylenediamine (AEEA), 1-(2-amino Ethyl)piperazine (AEP) and piperazine (PZ) to regulate the CO2 capture characteristics of 1-(2-hydroxyethyl)piperidine (HEP) aqueous solution. We found that the addition of promoter AEEA/AEP/PZ increases the CO2 absorption and desorption performance of HEP aqueous solution. We established the CO2 capture mechanism, which involves the generation of HEPH+, carbamate, and bicarbonate during the absorption of CO2. During the desorption process, the bicarbonate can be decomposed, while the carbamate remains in the solution. Furthermore, we obtained data on the kinetics and corrosion characteristics of the blended absorbents. The absorption resistance of the three blended amine aqueous solutions is concentrated on the gas film, accounting for approximately 77 %. The corrosion rate of blended amine-enriched solutions on 20# carbon steel decreases with the increasing mass fraction of promoters or CO2 loading. SEM-EDS analysis revealed the presence of a dense FeCO3 oxide film on the surface of 20# carbon steel, which protects the carbon steel sheet from further corrosion. Overall, the proposed absorbents indicated a promising potential in the CO2 capture applications.

Forming quality and static properties of self-piercing riveted joints of hot-rolled steel and aluminum alloy sheets

The self-piercing riveting (SPR) Forming and tensile tests of hot-rolled steel sheet BR1200HS and aluminum alloy sheet AA 6082-T6 were simulated by Simufact Forming software. The test results show that the diameter of the rivet leg opening, which is the most important parameter affecting the mechanical properties of the joints, shows a first increase and a second decrease with the increase of rivet length, and the Max. tensile loads of the joints have the same variation law. The larger the diameter of the rivet leg opening, the greater the Max. tensile load of the joint, and the greater the effective plastic strain of the rivet of the joint. The rivet length of the joints in the five preferred SPR formation schemes obtained were all 6.5 mm, and only one scheme had a rivet hardness of H4, the rest were H5. The SPR experiment is used to verify the current finite element simulation data can get the final research conclusion. The finite element simulation (FEM) would greatly reduce the test times of the SPR test, save the test consumables and save the test cost.

Synthesis and Performance Evaluation of High-Temperature-Resistant Extreme-Pressure Lubricants for a Water-Based Drilling Fluid Gel System.

Addressing the high friction and torque challenges encountered in drilling processes for high-displacement wells, horizontal wells, and directional wells, we successfully synthesized OAG, a high-temperature and high-salinity drilling fluid lubricant, using materials such as oleic acid and glycerol. OAG was characterized through Fourier-transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA). The research findings demonstrate the excellent lubricating performance of OAG under high-temperature and high-salinity conditions. After adding 1.0% OAG to a 4% freshwater-based slurry, the adhesion coefficient of the mud cake decreased to 0.0437, and at a dosage of 1.5%, the lubrication coefficient was 0.032, resulting in a reduction rate of 94.1% in the lubrication coefficient. After heating at 200 °C for 16 h, the reduction rate of the lubrication coefficient reached 93.6%. Even under 35% NaCl conditions, the reduction rate of the lubrication coefficient remained at 80.3%, indicating excellent lubrication retention performance. The lubricant OAG exhibits good compatibility with high-density drilling fluid gel systems, maintaining their rheological properties after heating at 200 °C and reducing filtration loss. The lubrication mechanism analysis indicates that OAG can effectively adsorb onto the surface of N80 steel sheets. The contact angle of the steel sheets increased from 41.9° to 83.3° before and after hot rolling, indicating a significant enhancement in hydrophobicity. This enhancement is primarily attributed to the formation of an extreme-pressure lubricating film through chemical reactions of OAG on the metal surface. Consequently, this film markedly reduces the friction between the drilling tools and the wellbore rocks, thereby enhancing lubrication performance and providing valuable guidance for constructing high-density water-based drilling fluid gel systems.

Measurement equipment and result analysis of B-H curve of current transformer core material under mixing frequency.

To examine the effect of mixed-frequency excitation conditions on the hysteresis and loss characteristics of ferromagnetic materials, this paper shows how to construct magnetic property test equipment for electrical steel using Epstein's square circle. Experiments were carried out to assess the hysteresis and loss properties of oriented silicon steel wafers under mixed-frequency sinusoidal operating conditions with different occupancy ratios. It used heterodyne extraction to investigate the effect of different occupancy ratios of industry and magnetization frequency on the hysteresis and loss characteristics of oriented silicon steel sheets.