Steel Mesh Research Articles

Superhydrophobic Stainless Steel Mesh through Chemical Vapour Deposition of TMCS for Effective Oil-Water Separation

Aim: To Fabricate the superhydrophobic Stainless Steel (SS) mesh using Trimethylchlorosilane (TMCS) through a Chemical Vapor Deposition (CVD) method for the oil-water mixture separation Background: The frequent oil spills have a devastating impact on marine ecosystems and the environment. The porous materials with superhydrophobic properties have been created to separate oil and water effectively. Due to their ability to effectively separate oil and water, superhydrophobic coatings have gained significant attention. Methods: The cleaned stainless-steel mesh was put on a stand and covered with a glass container. Within the container, 50 mL of hexane, which contained 1 mL of TMCS, was added. The mesh was then left for 3 h to undergo the CVD process Results: The silane content with low surface energy creates a highly rough structure on the mesh surface. The optimal mesh coating is superhydrophobic, having a strong affinity to oil and a water contact angle of 162 ± 2°. The coated mesh has shown a separation efficiency of over 97.8% for different oil-water mixtures. The coatings sustain their superhydrophobicity up to 30 tape peels and 40 times sandpaper abrasion, indicating good mechanical durability. Conclusion: The study concludes that the S-3 sample is mechanically stable and can withstand various tests such as adhesive tape peeling, sandpaper abrasion, bending, folding, and twisting. It efficiently separates oil and water mixtures on a large scale with high efficacy

Development of novel low-cost isolator UMELI (unbonded mesh elastomeric layered isolator): experimental investigations

Seismic isolation is a highly efficacious method for reducing the seismic load on structures. This technique is widely adopted to safeguard structures from earthquakes. Despite the promising results demonstrated by numerous isolation techniques, their implementation remains a significant challenge, particularly in developing countries, due to the high costs associated with manufacturing. Therefore, a novel and affordable base isolation technique has been proposed, namely unbonded mesh elastomeric layered isolator (UMELI). UMELI consists of steel mesh sandwiched between the unbonded layers of elastomers, resulting in an affordable isolator to be used for lightweight, low-rise structures. One of the crucial characteristics of this novel isolator is that it does not require a specialised manufacturing process unlike other elastomeric isolators. In the present study, experimental investigations are conducted to evaluate the dynamic characteristics such as dynamic vertical stiffness, equivalent lateral stiffness, and equivalent viscous damping ratio of UMELI. Its characteristics were studied for different layered isolators and are compared with the unreinforced elastomeric isolator. The investigations have demonstrated the effectiveness of the UMELI by increasing its vertical stiffness and reducing lateral stiffness, thereby enhancing the isolation period with the addition of a steel mesh layer.

Assessing extraradical mycelium of mycorrhizal fungi in tropical forests using armored in-growth mesh bags

The extraradical mycelium of mycorrhizal fungi is among the major carbon pools in soil that is hard to quantitatively assess in-situ. Established method of in-growth mesh bags in temperate ecosystems is difficult to apply in the tropics, where mesh bags are often damaged by termites. Here we introduce a modification of the in-growth mesh bag technique, in which mesh bags are enforced by stainless steel mesh. Its performance was tested in the Đồng Nai (Cát Tiên) National Park in Vietnam across two monsoon tropical forests, dominated by tree species associated with either ectomycorrhizal (ECM) or arbuscular mycorrhizal (AM) fungi. Armored in-growth mesh bags remained intact, while about 60 % of non-armored mesh bags were damaged by termites after 180 days of exposure. The biomass of extraradical mycelium of ectomycorrhizal fungi estimated by PLFA analysis was similar in the armored and non-armored mesh bags and did not differ between studied forests. However, fungal community composition slightly differed between armored and non-armored mesh bags in the ECM- but not in the AM-dominated forest. Fungal mycelium gathered in the AM-dominated forest was depleted in 15N compared to that collected in the ECM-dominated forest. Overall, our results argue for using armored mesh bags as a robust tool for harvesting the biomass of extraradical mycelium of mycorrhizal fungi in tropical ecosystems.

The effect of hybridization and stainless steel mesh on the post‐impact performance of needle punched banana/pineapple/unsaturated polyester composites

The effect of hybridization and stainless steel mesh on the post‐impact performance of needle punched banana/pineapple/unsaturated polyester composites

Electrothermal composite membranes of PVDF-g-IL embedded in steel mesh: Fabrication via VIPS and separation of water-in-perfluoropolyether emulsion with high-viscosity

In this work, the electrothermal composite membranes of PVDF-g-IL (i.e., polyvinylidene fluoride grafted with ionic liquid) embedded in steel mesh (PEISM) have been fabricated via vapor induced phase separation (VIPS). In PEISM, both PVDF-g-IL and steel mesh play important roles in the separation of water/oil. On one hand, the location of PVDF-g-IL among mesh wires contributes to nanopores and special wettability. On the other hand, the steel mesh provides not only mechanical support, but also a platform for electrothermal conversation. Relative to the reference (PVDF-g-IL coating mesh wires), PEISM exhibits the lower magnitudes of pore size and the higher electrothermal power density. The former contributes to the successful separation of water-in-PFPE (perfluoropolyether, with high-viscosity) emulsion while the latter accounts for the significant decrease of fluid viscosity. The combination of them endows PEISM with the excellent permeability and selectivity in the separation of water/PFPE emulsion. Furthermore, both flux and rejection ratio have been improved remarkably upon increasing separation temperature with the help of electrothermal effect. The higher permeability comes from the lower viscosity of PFPE while the superior selectivity is a direct consequence of coalesced water droplets in PFPE matrix resulting from their enhanced mobility at high temperatures. Our results open a novel avenue for the fabrication of electrothermal composite membranes as well as their application in the separation of water/oil system with high-viscosity.

The influence of process parameters and carbon nanotubes on composite material joints

AbstractThrough resistance welding experiments, the effects of process parameters and heating elements (HE) on the welding strength of carbon fiber reinforced polyamide 6 (CF/PA6) composites were studied. Stainless steel mesh was used as the heating element for welding CF/PA6 composites. The mechanical properties of the weld were tested using a universal testing machine, and the internal structure and fracture of the joint were analyzed by scanning electron microscopy (SEM). The optimal parameters for welding CF/PA6 composites were determined. In addition, the growth of carbon nanotubes (CNTs) on the surface of the metal mesh significantly improved the welding strength, from 14.016 to 16.31 MPa. The experimental results showed that the optimal parameters included 22A current, 0.3 MPa pressure and 35 s welding time, and the optimal specification of the metal mesh heating element was 200 mesh. The burning time of the metal mesh was 10 s, and the optimum pickling time was 30 s.Highlights The matrix of the composite material is nylon 6. Improved the experimental process for growing carbon nanotubes. Explore the influence of burning time on welding effect through detection.

Optimizing Electrodeposition of Polyaniline on Various Woven Steel Mesh Sizes for Enhanced Supercapacitor Performance.

The development of efficient supercapacitors hinges on the innovation of superior electrodes, which are pivotal in augmenting their energy storage capabilities. Supercapacitors, recognized for their high-power density and extended cycle life, play a crucial role as sustainable solutions in addressing energy storage challenges. A fundamental aspect of supercapacitor functionality involves the electrode material, which works in concert with other key components such as the current collector, separator, and electrolyte. This study focuses on evaluating the impact of the current collector material on the performance of symmetric supercapacitors. We investigated the electropolymerization of polyaniline on woven steel mesh current collectors of varying mesh sizes, ranging from 20 to 200 mesh per inch, using assorted deposition conditions. The electrochemically modified woven steel meshes were utilized to construct symmetric supercapacitors. The electrochemical performance of the assembled supercapacitors, configured in a two-electrode system, was investigated using a variety of electrochemical techniques to better understand the kinetics of electrolyte ion migration. Notably, the 20-mesh size, characterized by the fewest pores per inch, demonstrated superior performance with an optimum capacitance of 4730 mF/cm2, an energy density of 317.8 μWh/cm2, and a power density of 400 μW/cm2 at a current density of 1 mA/cm2.

Tri-Electrode Structured Zinc-Air Batteries: A Leap in Energy Storage Efficiency and Stability

Rechargeable zinc-air batteries (ZABs) are gaining attention as a potent solution for large-scale energy storage, offering high capacity and an environmentally friendly profile. Utilizing zinc, an abundant and cost-effective alternative to lithium, ZABs capitalize on the plentiful oxygen in ambient air, presenting a more sustainable option than traditional lithium-ion batteries. In this work, we address the operational challenges of ZABs, primarily focusing on the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) that occur during the discharge and charge cycles. ORR, a three-phase reaction, necessitates efficient water management and high-performance electrocatalysts, while OER is a two-phase reaction prone to creating oxygen bubbles that can damage the electrode structure. A critical issue in ZABs is the instability of ORR catalysts during the OER phase, and vice versa. To counter this, we propose a tri-electrode cell structure that separates the ORR and OER electrodes, allowing each to be optimized independently. This design enhances the stability and overall efficiency of the batteries. In our study, MnO2/C deposited on nickel foam was employed as the ORR electrode, and layered double hydroxides (LDHs) deposited directly on stainless steel mesh served as the OER electrode. A graphite electrode was used as the common negative electrode. Our proposed system, tested at 100 mAh/cm² and 25 mA/cm², demonstrated remarkable durability, sustaining at least 100 cycles with a Coulombic efficiency of 98% and a 60% roundtrip efficiency. These findings offer valuable insights into the future design of stable, high-efficiency rechargeable zinc-air batteries, marking a significant step forward in sustainable energy storage technology.

Development of hydrogen peroxide based micro thruster utilizing biomass-based catalyst bed

Micro thrusters, also referred to as micro-newton thrusters, are thrusters having a wide range of force capabilities in the micro-newton range. Micro thrusters are used in CubeSats, tiny robots and drones, micro- and nanosatellites, spacecraft attitude control, etc. The aim of the present study is to develop a monopropellant thruster (MPT) for 90 % concentrated hydrogen peroxide (H2O2). A rotatory evaporator was used to obtain a 90 % H2O2 form the available concentration of 50 % H2O2. The next stage involved the designing of the monopropellant thruster utilizing the NASA CEA rocket performance algorithm and the derived mathematical model. The test facility was constructed which includes a thruster, a feed line system, a static test firing platform, a data collecting system and the measuring sensors. To measure the thrust of the thruster, a pendulum thrust mechanism was constructed and fabricated into an experimental test stand. Lastly, the MPT chamber, which uses stainless steel mesh, was prepared and packed with the biomass-based catalyst. The 14 bar injection pressure conditions were used for the fire tests. With a mass flow rate of 5 g/s and a decomposition pressure of 10 bar, the theoretical specific impulse (Isp) was calculated to be 1993.2 Ns/kg at an O/F ratio of 0.002. The test firing with 90 % concentrated hydrogen peroxide gave an experimental specific impulse of 794.5 Ns/kg, which gives efficiency of 39.9 %.

Shear Behavior of Reactive Powder Concrete Ferrocement Beams with Light Weight Core Material

In this paper, the shear behavior of ferro-cement hollow beams is investigated experimentally and analytically. Ten reinforced concrete beams with cross-sectional dimensions of 100 × 200 × 1300 mm and a clear span of 1000 mm were cast and tested until failure under a two-point loading system. Ferrocement beams in this research contained either an autoclaved aerated lightweight brick core (AAC) or an extruded foam core (EFC) and were reinforced with either expanded metal mesh (EMM) or welded wire mesh (WWM). The structural behavior of the studied beams, including first crack, deflection, ultimate load, crack pattern, failure mode, and ductility index, was investigated. The experimental data were used to validate finite element models created with the ABAQUS finite element program. It can be concluded that the optimum performance of ferrocement beams can be achieved using beams with a second layer of expanded steel mesh as additional reinforcement, which led to an increase in the ultimate load and maximum deflection by 12.9% and 22.8%, respectively. Furthermore, the Numerical results agreed with the experimental results, where the ratio between the NLFE ultimate loads and the experimental ultimate loads varies between 1.02 and 1.07, with an average ratio of 1.04.

One-pot construction of gradient colloidal gel coating for stable and efficient emulsion separation

Gradient gel coatings possess superior interfacial bonding strength and surface wettability, providing new ideas for the structure design of separation materials. However, simply and effectively combining colloidal gels that have excellent separation potential with gradient structure design remains a great challenge. Herein, a polymerization-induced microphase separation strategy based on metal ions is developed for constructing colloidal gel coatings with gradient structure on the stainless steel mesh. The colloidal gel is formed by hydrogen-bond complexation and microphase separation of acrylamide and methacrylic acid during polymerization. The metal ions generated by the hydrogen evolution corrosion of stainless steel mesh can not only be used to construct a continuous gradient structure by influencing the microphase separation process but also enhance the mechanical properties and stability of the gel coating. The preparation strategies of traditional gradient materials are limited in the manufacturing and application processes due to their complicated preparation procedures and potential requirement for special equipment assistance. In contrast, this strategy can simply and efficiently prepare colloidal gel coatings with continuous gradient structure by one-pot method under strict monomer ratio. Its unique colloid network demonstrates better wettability and permeability than conventional polymer gel. The prepared gradient colloidal gel coating exhibits excellent separation efficiency (above 99.9 %) and water flux recovery rate (≈98.75 %) in separating surfactant-stabilized emulsion. Therefore, this work provides new insights into the design and preparation of gradient colloidal gels, promoting their development in the field of water treatment.

A room-temperature liquid eutectic GaSn anode with regulated wettability for lithium ion batteries

The alloy-type anodes in lithium ion batteries (LIBs) often suffer from the pulverization/failure of active materials caused by the drastic volume variations during cycling. Liquid Ga-based materials with low melting points and intrinsic self-healing feature are one of the best candidates for enhancing the Li storage property. Herein, a liquid eutectic GaSn (EGaSn) electrode was fabricated based upon a simple painting method and directly used as the anode for LIBs at room temperature. Furthermore, the wettability of liquid EGaSn alloy on the current collector in the Ar atmosphere was greatly improved through the construction of Ag3Ga modified layer on the stainless steel mesh (ssm) surface. And the Ag3Ga-EGaSn anode displays the much better Li storage performance (specific capacity, rate performance and cycling stability) than the untreated EGaSn anode. More importantly, operando XRD measurement clearly clarified the electrochemical reaction mechanism of Ag3Ga-EGaSn in LIBs. This work indicates a potential strategy to directly use liquid Ga-based electrode with regulated wettability for LIBs.

Simulation Test of an Intelligent Vibration System for Concrete under Reinforcing Steel Mesh

Concrete vibration construction sustains high labor intensity, a poor working environment, difficulties in quality control, and other problems. Current research on concrete vibration focuses on monitoring vibration quality, evaluating vibration processes quantitatively, and assessing mechanical vibration of unreinforced mesh concrete (plain concrete). Standardizing concrete vibration under reinforcing steel mesh remains difficult. There is still a lag in the evaluation of the quality of rework and the consumption of human and material resources. To tackle these issues, a vibrating robotic arm system based on automation control technology, machine vision, and kinematic modeling is proposed. Research and simulation tests on intelligent concrete vibration under reinforcing steel mesh aim to enhance construction efficiency and quality. A five-degree-of-freedom robotic arm with a vision module identifies each rebar grid center in the image, extracts the pixel coordinates, and converts them to the mechanical coordinates by the integration of machine vision algorithms. A vibrator point screening algorithm is introduced to determine actual vibrator point locations based on specific insertion spacing, alongside a vibro-module for vertical movement. Real-time assessment of vibration quality is achieved using the YOLOv5 target detection model. Simulation tests confirm the feasibility of automated concrete vibration control under reinforcing steel mesh by a vibrating robot arm system. This research offers a new approach for unmanned vibration technology in concrete under reinforcing steel mesh, supporting future related technological advancements with practical value.

Hydrogel Coated Mesh with Controlled Flux for Oil/Water Separation.

Superwetting surfaces are often applied in oil/water separation. Hydrogels have been widely prepared as superhydrophilic/underwater superoleophobic materials for oil/water separation since they are naturally hydrophilic. Hydrogels usually need to be combined with porous substrates such as stainless steel mesh (SSM) due to their poor mechanical properties. However, it is usually inevitable that the pores of the substrate are clogged during the actual preparation process, leading to a significant decrease in the flux, which limits its effective application. In this study, acrylic acid (AA), chitosan (CS) and modified silica were utilized to form a layer of dual-network PAA/CS@SiO2 hydrogel by photopolymerization on SSM, followed by a simple and novel ultrasonic-assisted pore-making method to generate numerous pores in situ on the surface of the hydrogel-coated mesh, which led to an increase in water flux from 0 to 70,000 L m-2 h-1 without decreasing the separation efficiency. After 100 separations of a mixture of n-hexane and water, the flux was still higher than 50,000 L m-2 h-1 with a separation efficiency above 99%, which is superior to most of hydrogel-coated meshes reported so far. Moreover, the prepared PAA/CS@SiO2 hydrogel-coated mesh also has good environmental stability, low swelling, and self-cleaning properties. We believe that the strategy of this study will provide a simple new perspective when hydrogels block the substrate pores, resulting in low water flux.

The excellent performance of oxygen evolution reaction on stainless steel electrodes by halogen oxyacid salts etching

Development of low-cost, efficient, and stable electrocatalysts for oxygen evolution reaction (OER) is the key issue for a large-scale hydrogen production. Recently, in-situ corrosion of stainless steel seems to be a feasible technique to obtain an efficient OER electrode, while a wide variety of corrosive agents often lead to significant difference in catalytic performance. Herein, we synthesized Ni-Fe based nanomaterials with OER activity through a facile one-step hydrothermal etching method of stainless steel mesh, and investigated the influence of three halogen oxyacid salts (KClO3, KBrO3, KIO3) on water oxidation performance. It was found that the reduction product of oxyacid salts has the pitting effect on the stainless steel, which plays an important role in regulating the morphology and composition of the nanomaterials. The KBrO3-derived electrode shows optimal OER performance, giving the small overpotential of 228 and 270 mV at 10 and 100 mA cm−2 respectively, a low Tafel slope of 36.2 mV dec−1, as well as durable stability in the long-time electrolysis. This work builds an internal relationship between the corrosive agents and the OER performance of the as-prepared electrodes, providing promising strategies and research foundations for further improving the OER performance and optimizing the structure of stainless steel electrodes.

Production of high velocity micron-sized ice particles using the NASA Ames Vertical Gun Range for application to missions to icy moons.

The Ames Vertical Gun Range (AVGR) is a hypervelocity impact facility hosting a variable angle, two-stage, light-gas gun that can accelerate projectiles up to 7 km s−1. We have used the AVGR to produce impacts into supercooled (73–89 K) synthetic seawater ice targets inside a large impact chamber, whose pressure is 0.3 to 0.7 Torr.We report on the effective novel use of stainless steel meshes (49 μm, 100 μm, 149 μm, and 500 μm) to filter the ejecta plume for the ice grains of a desired size and demonstrate that reproducible temperature, speed, and particle size distribution can be achieved.The resulting ejecta plume of micrometer-sized ice particles (micro grains) from these impacts provides a method to simulate spacecraft encounters with ice particles found in the plumes of the outer Solar System, especially Enceladus. Image analysis of ejecta plume impacts onto aluminum (Al) foil enabled us to determine the ice particle diameter range. We find that the particles in the ejecta plume have speeds from 0.2 to 2 km s−1 and temperatures from 102 to 113 K (−171 to −160 °C). Furthermore, 61–97% by numberof the ice grains have equivalent diameter between 2.5 and 20 μm, that is, in the range 1 μm ≤ radii ≤10 μm, the upper size constrained by Cassini, i.e., ∼2 μm to 50 μm. Overall, the AVGR provides a high-fidelity simulation of ice micro grains impacting spacecraft surfaces and sample-collecting systems. This may be useful in the design, testing, and data analysis of future missions to Enceladus, Europa, and other icy moons.

Structural Performance of Ferrocement Hollow Shear Walls Subjected to Lateral and Compressive Axial Loads

In this study, ten shear walls were experimentally tested to examine behaviour of ferrocement hollow shear walls subjected to axial and lateral loads. Ferrocement mortar (FM) was used to build eight walls, while normal concrete (NC) was used to build two controls. Walls were lateral reinforced using conventional stirrups, two layers of welded wire mesh (WWM), and expanded steel mesh (ESM). Two specimens lacked lateral reinforcement except for one transverse web in the center of the inner hole. Two symmetric groups of five walls each were created by dividing the walls. While the other group was loaded laterally, one group was loaded axially. In each group, the load–displacement relationship, maximum load and associated displacement, stiffness, ductility, and failure mechanism of FM and NC walls were compared. The results showed that FM walls provided with ESM and WWM had ultimate axial loads that were, respectively, 36% and 19% higher than NC control walls. Ultimate lateral loads and related ultimate drifts of FM walls reinforced with two layers of WWM and ESM were, respectively, 68% and 39%, 96% and 43.5%, larger than control NC wall. For lateral loads greater than those applied to the NC control wall, stiffness increase ratios for FM walls ranged from 2.5% to 89.5%, and for axial loads, they ranged from 20% to 150.5%. The ductility of FM walls increased when compared to NC walls by 58.5% and 158.8% for axial and lateral loading, respectively, when two layers of WWM were utilized to lateral reinforce FM walls. When two layers of ESM were applied to laterally reinforce FM walls in comparison to an NC wall, this increased the walls' ductility under axial and lateral loads by 110.5% and 214.7%, respectively.

Durability of externally strengthened concrete prisms with CFRP laminates and galvanized steel mesh attached with epoxy adhesives and mortar

The long-term bond degradation and strength retention of flexural bond prisms strengthened with carbon fiber-reinforced polymer (CFRP) composite and galvanized steel mesh (GSM) systems, bonded to concrete using epoxy adhesives and cement-based mortar under aggressive conditioning regimes are compared in this paper. Notched prisms strengthened using low-cord density steel mesh (LSM) with epoxy (SME-strengthened) and cement mortar (SMM-strengthened), and CFRP-epoxy systems were weathered under saline water and direct sunlight for a period of 28 and 540 days. The results of the study were analyzed based on experimentally obtained ultimate load (Pu) values and empirically calculated average bond shear stress (τavg) and prism strength retention (Rp) values. The bond strength degraded by 39 and 34 % in CFRP strengthened, 2.9 and 33 % in SME strengthened, and 2.8 and 10.8 % in SMM-strengthened specimens following the 540-day exposure to saline water and direct sunlight, respectively. The average prism retention ratio was calculated to be 0.61 and 0.66 for CFRP-strengthened, 0.97 and 0.67 for SME-strengthened, and 0.97 and 0.89 for SMM-strengthened specimens after 540 days of saline water and direct sunlight exposure. Flexural prism environment strength reduction factors (CE) were proposed as 0.60, 0.95, and 0.95 for CFRP, SME, and SMM-strengthened specimens under saline water exposures and 0.65, 0.65, and 0.85 for CFRP, SME, and SMM strengthened specimens under direct sunlight exposures. Saline water exposure was observed to be most critical to all strengthening systems. Although CFRP-strengthened specimens showed minimum degradation in load-carrying capacity under both conditioning regimes, they showed maximum bond strength reduction in contrast to SMM-strengthened specimens. It was observed that the choice of bonding agent significantly influenced the extent of bond strength degradation under extreme exposure regimes, like those that prevail in the UAE and the Persian Gulf.

Experimental Research on Uniaxial Tensile Properties of Expanded Steel Mesh with High Performance Cement Composite Mortar

Experimental Research on Uniaxial Tensile Properties of Expanded Steel Mesh with High Performance Cement Composite Mortar

Scalable Cathodic H2O2 Electrosynthesis using Cobalt-Coordinated Nanocellulose Electrocatalyst.

Converting hierarchical biomass structure into cutting-edge architecture of electrocatalysts can effectively relieve the extreme dependency of nonrenewable fossil-fuel-resources typically suffering from low cost-effectiveness, scarce supplies, and adverse environmental impacts. A cost-effective cobalt-coordinated nanocellulose (CNF) strategy is reported for realizing a high-performance 2e-ORR electrocatalysts through molecular engineering of hybrid ZIFs-CNF architecture. By a coordination and pyrolysis process, it generates substantial oxygen-capturing active sites within the typically oxygen-insulating cellulose, promoting O2 mass and electron transfer efficiency along the nanostructured Co3O4 anchored with CNF-based biochar. The Co-CNF electrocatalyst exhibits an exceptional H2O2 electrosynthesis efficiency of ≈510.58mgL-1cm-2h-1 with an exceptional superiority over the existing biochar-, or fossil-fuel-derived electrocatalysts. The combination of the electrocatalysts with stainless steel mesh serving as a dual cathode can strongly decompose regular organic pollutants (up to 99.43% removal efficiency by 30min), showing to be a desirable approach for clean environmental remediation with sustainability, ecological safety, and high-performance.