Steel In Acid Solution Research Articles

Synthesized Heterocyclic Compounds as Corrosion Inhibitors for Steel in Acidic Environments: A Mini-Review

Corrosion is a significant problem in various industries, leading to the degradation of steel structures and causing significant economic losses. Heterocyclic compounds, which contain heteroatoms such as nitrogen, sulfur, and oxygen, have been found to be effective corrosion inhibitors for steel in acidic environments. This mini-review discusses the synthesis and use of heterocyclic compounds as corrosion inhibitors for steel in acidic solutions. The review highlights the potential of these compounds as effective and low-cost corrosion inhibitors for various industries.

Extract of Silybum marianum (L.) Gaertn Leaves as a Novel Green Corrosion Inhibitor for Carbon Steel in Acidic Solution

In this work, leaves of Silybum marianum (L.) Gaertn were extracted by a one-step extraction method using ethanol as a solvent, and the Silybum marianum (L.) Gaertn extract (SMGE) was firstly employed as a green corrosion inhibitor for carbon steel in 0.5 mol/L H2SO4. The corrosion inhibition performance was studied using weight loss and electrochemical methods, and the anti-corrosion mechanism of SMGE is further analyzed through some surface characterizations and theoretical calculations. The results indicate that SMGE can act as a mixed-type corrosion inhibitor and possess superior corrosion inhibition performance for carbon steel in H2SO4 solution, and the optimum corrosion inhibition efficiency reached 93.06% at 800 ppm SMGE combined with 60 ppm KI. The corrosion inhibition efficiency increased with the rising inhibitor concentration. Surface characterizations illustrated that the inhibitor could physico-chemically adsorb on a metal surface, forming a hydrophobic, protective film.

Insight into the corrosion inhibition performance of dimethyldiallylammonium chloride acrylamide copolymer for mild steel in acidic solution

Dimethyldiallylammonium chloride acrylamide (DADMAC-AAM) copolymer was firstly applied as a novel corrosion inhibitor for carbon steel in acidic solution. Electrochemical, theoretical and computational methods were performed to illustrate the corrosion inhibition mechanism of DADMAC-AAM. Results of electrochemical tests indicated that DADMAC-AAM effectively slowed down corrosion rate of mild steel in HCl solution as a mixed-type corrosion inhibitor. Its corrosion inhibition efficiency increased with dosage, and the maximum value reached about 92.44 % with adding 100 mg/L. In-situ scanning vibration electrode technique illustrated that the corrosion inhibition performance of DADMAC-AAM increased with immersion time. Metal surface was covered with a dense hydrophobic film due to the physical-chemical adsorption of DADMAC-AAM molecules, and the adsorption behavior obeyed to the Langmuir adsorption isothermal model. Theoretical calculations were carried out to explain the corrosion inhibition mechanism, and the increase of active energy indicated that the strong inhibitive action of DADMAC-AAM molecule could be due to the increase of activation energy barrier of corrosion reaction. Results obtained from computational simulations proved that DMDMAC-AAM molecules adsorbed on metal surface through interactions between N or O and Fe atoms. This adsorption film could retard the invasion of corrosive species, thus protecting metal from corrosion.

Millettia aboensis leaves extract as eco-friendly corrosion inhibitor for mild steel in acidizing solution: From experimental to molecular level prediction

The development of environmentally friendly corrosion inhibitors is becoming more popular since conventional inhibitors are poisonous and non-biodegradable. The anti-corrosive effectiveness of Millettia aboensis leaves extract (MALE) has been assessed in this study using several methods, such as electrochemical measurements, X-ray Photoelectron spectroscopy and scanning electron microscopy on mild steel in acidic solution. Gas chromatography-mass spectrometry (GC-MS) analysis was combined with qualitative and quantitative phytochemical analysis to identify the phytochemicals linked to the activity of the Millettia aboensis extracts and identified key phytoconstituents such as Hexanedioic acid, Phenol derivatives, Octadecanoic acid, and Linolenic acid, which play significant roles in the extract's inhibitory performance. The results showed that the inhibition efficiency (IE%) improved to 88.6 % with the addition of inhibitor concentration from 0.1 g/L to 3.0 g/L and that the corrosion rate drastically reduced from 56.91 mpy to 16.09 mpy. Furthermore, at a greater concentration (3.0 g/L), the Rct values rose from 61.42 Ω cm2 to 176.3 Ω cm2 thus, indicating that the inhibitor molecules were forming a protective film over the metallic surface. Scanning Electron Microscopy (SEM) provided visual evidence of surface morphology, revealing a smoother surface in the presence of the inhibitor, indicative of the protective film formed by the adsorption of organic molecules onto the steel surface. Theoretical calculations using the ωB97XD functional and def2svp basis set further supported the experimental findings, showing that the protonated form of C21H36O4 exhibited the highest interaction energy, correlating with its superior inhibition efficiency on the metal surface.

Electrochemical and surface investigations of N, S codoped carbon dots as effective corrosion inhibitor for mild steel in acidic solution

Mild steel is a versatile, inexpensive, highly flexible, and easily weldable material widely used in construction, pipelines, transportation, shipping, and other industries. However, it is also extremely susceptible to corrosion processes under the influence of weather phenomena, posing a significant threat to society and human health. In this work, we investigated the corrosion inhibition capacity of a new type of N, S codoped carbon dots (N, S-CDs) on Q235 carbon steel in the acidic medium. The goal product was synthesized by hydrothermal method using o-phenylenediamine and amidinothiourea as precursors. Combined with electrochemistry, Fourier transform infrared (FTIR) spectroscopy, scanning electrochemical microscopy (SECM), and theoretical calculations, the inhibition properties of N, S-CDs on Q235 carbon steel in HCl solution were evaluated. The potentiodynamic polarization (PDP) curves and electrochemical impedance spectroscopy (EIS) results indicated that the corrosion inhibition efficiency reached 90.3 % and 92.4 % at 100 mg/L concentration, respectively. Indeed, the presence of N, S-CDs reduced the electric double-layer capacitance, increased the thickness of the adsorption film on the carbon steel surface, and reduced the corrosion current density, resulting in a delay of corrosion. X-ray photoelectron spectroscopy (XPS) analysis and surface characterization confirmed the successful doping of N, S and the formation of adsorption films, the Langmuir adsorption isotherm also confirmed the superior inhibition of N, S-CDs on the surface of Q235 carbon steel through physical and chemical adsorption mechanisms. At the same time, quantum chemical calculations and molecular dynamics (MD) simulations revealed its inhibition mechanism at the molecular/atomic level.

Experimental and Computational Anticorrosion Behaviors of Pyrazole s-Triazine/anilino-morpholino Derivatives for Steel in Acidic Solutions.

The corrosion inhibition of C-steel by two s-triazine/morpholino-anilino-pyrazole derivatives, namely, 4-(3,5-dimethyl-1H-pyrazol-1-yl)-6-morpholino-N-phenyl-1,3,5-triazin-2-amine (1) and N-(4-bromophenyl)-4-(3,5-dimethyl-1H-pyrazol-1-yl)-6-morpholino-1,3,5-triazin-2-amine (2) was investigated by impedimetric and potentiometric studies. It was found that (1) and (2) acted as cathodic-type corrosion inhibitors that retard the hydrogen evolution reaction. The percent corrosion inhibition, 98.5% for compound (2) (with bromo substituent) at 80 ppm, was slightly higher than 97.8% for (1) at 100 ppm. Thus, the replacement of a -H with -Br substituent increased the corrosion inhibition properties. Compound (2) exhibited Temkin isotherm adsorption, whereas compound (1) exhibited Langmuir adsorption. Scanning electron microscopy (SEM) analysis of the steel surface indicated that the inhibitors caused protection of the surface. The weight loss experiment also proved the decrease in the corrosion rate when inhibitors were added. The difference in inhibitory efficiency between compounds (1) and (2) was investigated by density functional theory (DFT) to study neutral and protonated species in gaseous and aqueous phases. The theoretical analysis demonstrated that compound (2) exhibited higher inhibitory activity on a metal surface compared to compound (1), aligning with the experimental results. The energy associated with the metal/adsorbate arrangement, represented by dE ads/dNi , was higher for (2) (-380.91 kcal mol-1) compared to (1) (-371.64 kcal mol-1). This indicated better adsorption of (2) over (1).

The inhibitive action of lemon verbena plant extract as an economical and eco-friendly corrosion inhibitor for mild steel in acidic solutions

The inhibitive effect of lemon verbena (lemon v.) extract as a green corrosion inhibitor (CI) for mild steel (st37) in 0.5 M H2SO4 and 1 M HCl media at room temperature is investigated by employing electrochemical current noise (ECN), electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, and scanning electron microscopy (SEM). The achievements demonstrated that the inhibition efficiency increases with increasing the extract concentration up to 2000 ppm in 0.5 M H2SO4 and up to 2500 ppm in 1 M HCl solutions and decreases with an increase in temperature. The ECN results show when Lemon V. extract is included to both acidic media, the values of commotion charges (Q) diminished. The least value of the Q is 15 and 60 mCoul in H2SO4 and HCl media, respectively. The EIS measurements depicted that by addition of the inhibitors up to a certain concentration, the charge transfer resistance increases up to 186 Ω cm−2 in H2SO4 and 350 Ω cm−2 in HCl, besides the double layer capacitance (Cdl) decreases. Potentiodynamic polarization assessments indicated that Lemon V. acts as mixed type inhibitor. Certain thermodynamic parameters were determined based on the temperature impact on inhibition and corrosion processes. The extract adsorption on the surface of the alloy follow the Langmuir adsorption pattern. A mixed mode of adsorption was observed, wherein the extract in H2SO4 and HCl predominantly underwent chemisorption. Thermodynamic parameters indicated spontaneous adsorption and exothermic process with increasing entropy in H2SO4 and decreasing entropy in HCl. SEM investigation also validated the adsorption performance of the inhibitor.

Corrosion inhibition potential of new oxo-pyrimidine derivative on mild steel in acidic solution: Experimental and theoretical approaches

Through electrochemical impedance testing and potentiodynamic polarisation, it was investigated how a material at ambient temperature might prevent corrosion. 1-(5-(4-Methoxybenzoyl)-4-(4-methoxyphenyl)-2-oxopyrimidin-1(2H)-yl)-3-(4-chlorophenyl) urea (MMOP) was used as a corrosion inhibitor on mild steel samples in 1 M HCl. With a maximum inhibition efficacy of 97.6 % (at immersion period of 72 h and concentration of 5 × 10-4 M), the inhibitor used was shown to be an exceptional corrosion inhibitor. Based on the findings of potentiometric polarization, this substance falls within the category of mixed inhibitors since corrosion inhibition was accomplished by the inhibitor adhering to the metal. Adsorption of investigated MMOP completely followed Langmuir adsorption isotherm and adsorption can be categorized as physisorption–chemisorption, with a value of ΔGads of -35.6 kJ.mol-1. In order to confirm the effectiveness of the protective coating applied to the mild steel surface, we analysed the protective layer through the utilization of Atomic Force Microscopy (AFM) and Scanning Electron Microscope (SEM) / Energy Dispersive X-ray spectrometry (EDX). The density functional theory (DFT) and Monte Carlo simulation (MCS) approaches were used to investigate the relationship between molecular structure and inhibitory efficacy. The results suggest that the inhibitor in issue could be a new approach to reducing mild steel corrosion under harsh circumstances and long immersion times.

Corrosion behaviour and mechanism of acid-resistant steel in acidic solutions with different Cl− concentrations

This study aimed to enhance the corrosion resistance of low-alloy steel in acidic solutions with varying Cl− concentrations. A new acid-resistant steel incorporating Cu and Sb was developed. Various analyses, including immersion tests under different Cl− concentrations and pH values, corrosion weight loss tests, electrochemical tests, morphological observations, and X-ray diffraction (XRD) analysis, were conducted to investigate the corrosion behaviour and mechanism. The results show that in chlorine-containing acidic environments, acid-resistant steel undergoes chemical dissolution at the anode, with hydrogen gas precipitation at the cathode. The corrosion current density is influenced mainly by the pH and immersion time. The primary corrosion products include Fe2O3, Fe3O4, α-FeOOH, γ-FeOOH, Cu, and Sb oxides, and the intensities of the diffraction peaks of Sb2O3 and Sb2O5 increase as the pH decreases. Acid resistance primarily comes from the protective effects of Sb2O3 and Sb2O5. An increase in H+ concentration promotes uniform coverage of Sb2O3 and Sb2O5. A higher H+ concentration has a greater protective effect on the corrosion product layer than does an increased Cl− concentration, although the influence of Cu cannot be ignored.

Theoretical Study to Evaluate Experimental Corrosion Inhibition of Ammonium Salt Derivatives for Mild Steel in Acidic Solution

Theoretical Study to Evaluate Experimental Corrosion Inhibition of Ammonium Salt Derivatives for Mild Steel in Acidic Solution

Corrosion analysis of renewable inhibitor Citrus aurantifolia peels extract for API 5L Grade B steel in acid solution

Corrosion analysis of renewable inhibitor Citrus aurantifolia peels extract for API 5L Grade B steel in acid solution

Soybean and Glycine as Potential Corrosion Inhibitors for Steel in Hydrochloric Acid: Electrochemical and Morphological Studies

The potential of soybean and glycine as organic corrosion inhibitors for steel in acid solution was examined through weight loss tests and potentiodynamic polarization. Both soybean and glycine were characterized via FTIR and UV-visible. The result shows that the soybean and glycine contain isoflavone and nitrogen bonds respectively as a beneficial element in inhibiting the corrosion of steel. Corrosion tests were performed with and without the presence of soybean and glycine for 3 days of immersion in the acidic medium. Corrosion inhibition efficiency measured via electrochemical test found that both soybean and glycine give an excellent corrosion inhibition efficiency at 1.5 g/L in 0.5 M HCl up to 96% and 94% respectively. Tafel analysis reveals both inhibitors perform mixed types inhibitors which predominantly anodic inhibition. Pseudo-passivation was observed in the Tafel curve indicating the capabilities of both inhibitors to passivate the corrosion at anodic potential. Observation of the steel samples through an optical microscope shows that the corrosion of the steel surface was inhibited in the addition of soybean and glycine in HCl. The roughness of the steel surface affected by the combination of uniform and pitting corrosion was also reduced. In overall, soybean and glycine exhibit excellent anticorrosive properties due to the presence of significant chemical structures and active functional groups. Analysis of the inhibition mechanism through isotherm showed that soybean and glycine followed Langmuir isotherm, indicating the adsorption type for both inhibitors is chemisorption. The results obtained from this study could be a good reference in diversifying the study of amino acids as metal corrosion inhibitors to benefit metal-based industries.

Synthesis and investigation of two new compounds (2-(methoxymethyl)−1- phenyl-2-propen-1-one and 2-(methoxymethyl)−1-(4-methoxyphenyl) - 2-Propen-1-one) as corrosion inhibitors for mild steel in acidic solutions at elevated temperature.

This study evaluated the performance of two newly synthesized organic corrosion inhibitors using the gravimetric weight loss method in hydrochloric acid (HCl), methanesulphonic acid (MSA), and a combination of HCl and MSA in the presence of different corrosion inhibitor (CI) concentrations at temperatures of 30 °C to 90 °C. Potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) studies were carried out for an in-depth study of corrosion mechanisms. Following the weight loss study, the percentage inhibition efficacies of C1 and C2 at 300 ppm concentrations were found to be ≈ 100% at 30 °C, 40 °C and 60 °C in 15 wt% HCl, 10 wt% MSA, and a combination of both acids (15 wt% HCl and 10 wt% MSA). The performances of C1 and C2 deteriorated slightly when tested in 10 wt% MSA at 90 °C. The synthesized CIs still showed a very high inhibition efficiency in the presence of 15 wt% HCl and a mixture of acids (HCl and MSA) at 90 °C. PDP studies indicated that both C1 and C2 act as anodic inhibitors. The inhibition efficiencies obtained from the PDP and EIS studies agreed with the weight loss study. The high value of Kads and the negative ∆Gads value suggests that C1 and C2 corrosion inhibitors have a strong and spontaneous tendency to chemisorb onto the mild steel surface. SEM-EDX studies proved the formation of a uniform, protective corrosion inhibitor film on the metal surface. Both C1 and C2 have been proven suitable for high-temperature corrosion applications.

Synthesis, characterization, synergistic inhibition, and biological evaluation of novel Schiff base on 304 stainless steel in acid solution

A novel Schiff base [4-(morpholin-4-yl) benzylidenyl]thiosemicarbazide (MBT) was created by reaction condensation. The molecules of the products were verified by IR, 1HNMR, MS, and elemental techniques. The synergistic effect of KI with novel MBT on 304 stainless steel (SS) in acidic has been investigated experimentally and theoretically using DFT. The findings demonstrate that restriction efficacy on 304 SS improved with rising inhibitor concentrations, and this benefit was attributed to synergy when KI was injected. From EIS results, IE % increased with a higher concentration of MBT only and MBT + KI (from 100 to 600 ppm). MBT maximum IE % was 84.98%, at 600 ppm. MBT + KI, due to the I− ions synergistic effect, showed an IE% of about 95.48%, at 600 ppm. The adsorptions of MBT and MBT + KI on the surfaces of 304 SS are strongly fitted Langmuir adsorption isotherms. Thermodynamic parameters (Kads, ΔG0ads) were utilized. According to polarization findings, MBT behaves as a mixed-category antagonist. The Schiff base MBT was screened for its in vitro antimicrobial activities against some strains of bacteria and fungi. The result revealed that MBT proved to be an excellent candidate as a fungal agent being able to inhibit Aspergillus flavus.

Shrimp shell waste as a potential corrosion inhibitor for mild steel in acid solution

Application of corrosion inhibitor is a common method to minimize corrosion reaction of steel in aqueous environments. Research for an effective eco-friendly corrosion inhibitor is required due to the toxicity issues of the most commercially available corrosion inhibitors. Many recent studies have shown that various food waste can be utilized as corrosion inhibitors. Extracting inhibitor compounds from food waste is definitely low cost, less harm, and environmentally beneficial. One example of corrosion inhibitor derived from food waste is a water-soluble chitosan (WSC) inhibitor, which can be extracted from Crustacean shells. This study used shrimp shell waste to extract WSC and test the effectiveness on inhibiting corrosion of mild steel in acid solution. The weight loss method was employed at various inhibitor concentrations and solution types. The overall findings in this study indicate that the WSC extracted from shrimp shell exhibits a good inhibition performance in 0.5 M HCl solution with the efficiency up to 94.31% at a concentration of 3 g/l at room temperature. Fourier Transform Infrared Spectroscopy and 2.2.7 UV-visible spectroscopy analysis showed that WSC molecules adsorbed on the steel surface and hinder the corrosion reactions.

Rosmarinus officinalis l. Oil as an Eco-Friendly corrosion inhibitor for mild steel in acidic Solution: Experimental and computational studies

In this research, Rosmarinus officinalis L. (ROL) essential oil extracted from the plant was initially introduced as a green anti-corrosion agent for mild steel (MS) in a 1 M HCl solution. The components of the extract were identified using gas chromatography-mass spectrometry (GC–MS) and UV–Vis method. Gravimetric and electrochemical techniques (EIS and PDP) demonstrated that ROL inhibited steel corrosion by 90 % at a concentration of 1.5 g/l. The PDP experiment indicated that ROL essential oil acted as a mixed-type inhibitor with a cathodic predominance. The morphological and elemental characteristics of the metal surface were examined using SEM and EDX, revealing the formation of a corrosion-resistant film on the metal surface. The inhibited corrosive solutions were characterised before and after immersing MS using UV–visible spectrophotometry, indicating the possibility of iron-ROL complex formation. Finally, theoretical calculations using DFT, MC, and MD simulations were conducted and correlated with experimental results.

Isolation, Characterisation and Corrosion Inhibition Evaluation of 1, 3, 5-Trimethoxymethylbenzenefrom Seeds Extract of Cola nitida on Mild Steel Surface in Hyhrochloric Acid Solution

Corrosion inhibition of Mild steel in 1 M hydrochloric acid solution by 1, 3, 5-trimethoxymethylbenzene (TMMB) isolated from seeds extract of Cola nitida was studied using weight loss, potentiodynamic polarization and electrochemical impedance spectroscopic methods. TMMB was isolated from seeds of C. nitida by 72 hours maceration of the chopped seeds with dichloromethane. Filtered and concentrated extract was subjected to a combination of vacuum liquid, column and thin layer chromatographic techniques. The isolated compound was characterized using Fourier Transform Infra-Red (FT-IR) spectrophotometer, proton nuclear magnetic resonance (+H-NMR), C13 – NMR and DEPT-135 NMR spectrophotmeters. The results showed that the inhibition efficiency recorded by the weight loss method increased with the increase in TMMB concentration, but decreased with increasing temperature. The inhibition efficiencies recorded by the potentiodynamic polarization and electrochemical impedance spectroscopic methods also increased with increase in the concentration of TMMB. The calculated thermodynamic parameters showed that the corrosion inhibition process was endothermic and spontaneous in nature. Potentiodynamic polarization measurements confirmed that TMMB worked as a mixed – type inhibitor considering the value of Ecorrbeing less than 85 mV. Impedance measurement revealed that the charge transfer resistance offered by TMMB to the migration of aggressive ions on the surface of mild steel in acidic solution was enough to impede corrosion. The best line of fit to the adsorption of TMMB onto mild steel surface was found in Temkin isotherm. Formation of protective dense film on the steel surface in the presence of TMMB compared to the blank was revealed by scanning electron microscopy. The molecular structure of TMMB was optimized using Gausian 09 with density functional theory [DFT/B3LYP/6-31G (d,p)]. Physical adsorption has been proposed for the adsorption of TMMB onto mild steel surface.

Insight into interfacial adsorption and inhibition mechanism of Aconitum carmichaelii Debx extract as high-efficient corrosion inhibitor for carbon steel in acidic solution

Aconitum carmichaelii Debx, which comes from the buttercup plant, is a common herbal remedy. Its main components have the potential to be employed as corrosion inhibitors. In this work, the corrosion inhibition properties of Aconitum carmichaelii Debx extract on carbon steel in acidic solution were investigated for the first time. Its inhibitive effect was assessed by electrochemical methods and surface characterization. It is confirmed that the inhibitive effect of Aconitum carmichaelii Debx extract exhibited outstanding corrosion inhibition efficiency of 98.1 % at 200 mg/L, which is more than many of the reported plant extracts in the literature. It is also found that the Aconitum carmichaelii Debx extract exhibits a good inhibition stability, with the inhibition efficiency of 98.9 % after 72 h exposure. In addition, theoretical calculations were performed to further investigate the adsorption mechanism of Aconitum carmichaelii Debx extract on carbon steel surface. GFN-xTB (Geometries, Frequencies, Noncovalent interactions eXtended Tight Binding) calculations reveal that the main chemical compositions of Aconitum carmichaelii Debx (1-methyl-1,2,3,4-tetrahydroisoquinoline-6,7-diol (MTD), 1-(4-hydroxybenzyl)-1,2,3,4-tetrahydroisoquinoline-6,7-diol (HTD)) could adsorb on the steel surface through the O and N atoms. Therefore, Aconitum carmichaelii Debx extract, with good inhibition efficiency and convenient extraction process, is expected to be a new type of industrial corrosion inhibitor, thus promoting the development of environmentally friendly corrosion inhibitors in plant extract products.

Pharmaceuticals for materials protection: Experimental and computational studies of expired closantel drug (C22H14Cl2I2N2O2) as a potent corrosion inhibitor

The unique molecular structure of Closantel, a pharmaceutical compound, with a high number of heteroatoms, aromatic structures, and multiple bonds can introduce the expired form of the pharmaceutical compound as a potent anti-corrosion agent (ACA) for carbon steel in acidic solutions. In this way, the present study explored the employment potential of the expired pharmaceutical compound as a sustainable ACA using experimental and computational approaches. The results demonstrated that the chemi/physisorption (ΔGads ≈ −20.5 kJ/mol) of the expired pharmaceutical compound on the soaked metal hindered the access of aggressive agents, with a significant inhibition efficiency (up to 95.5 %) at the optimum dosage (800 ppm).

Retard the corrosion reaction of carbon steel in acid solutions using Gemini-nonionic surfactant: Theoretical and experimental studies

In the present investigation, a Gemini-nonionic surfactant with hydrophobic tail based on polyethylene glycol (GNs) has been applied to suppress the sever attack of acidic solutions (1 M HCl and 0.5 M H2SO4) on carbon steel (CS) using electrochemical impedance spectroscopy( EIS), weight loss and potentiodynaminc polarization techniques. At room temperature, the corrosion inhibition efficiency of GNs inhibitor increased till touch 75.73% and 86.47% at 50 ppm in 0.5 M H2SO4 and 1 M HCl respectively, demonstrating GNs ability to mitigate CS corrosion. From potentiodynaminc polarization (PDP) examination, GNs compound acted as hybrid corrosion inhibitor. Also, the adsorption of GNs on CS surface followed Langmuir isotherm model and the adsorption free energy (∆Gadso) change were − 29.517 kJmol−1 and − 27.733 kJmol−1 in 1 M HCl and 0.5 M H2SO4, respectively. The CS surface morphology was examined using scanning electron microscope (SEM) and energy dispersive X-ray (EDX) and atomic force microscopy (AFM). Theoretical investigations based on density function theory (DFT) and Monte Carlo simulation (MCs) predicted the active centers and the mode of adsorption of GNs.