Decarbonization of chemical manufacturing requires a range of strategies, including the utilization of process waste. This waste can then be used in processes powered by renewable electricity, such as electrocatalysis, to synthesize other useful chemicals. In doing so, process waste is reduced and industrially-relevant chemicals are produced without the use of fossil fuel-based feeds.One intriguing candidate feedstock for electrocatalytic conversion to relevant chemicals is glycerol, produced as a byproduct of biodiesel production at ~10% by mass. Glycerol electrooxidation can produce up to 12 different compounds, all with relevant industrial uses. Prior work has studied glycerol electrooxidation extensively to understand the mechanisms by which these compounds are produced on a variety of different catalysts.1,2 However, most of these studies utilize 99+% pure glycerol to investigate these mechanisms. There is very limited information on the electrooxidation of impure, or “crude,” glycerol – the glycerol that will exit the biodiesel production process in an industrial setting. This crude glycerol is made up of a mixture of glycerol, methanol, sodium hydroxide, and water, and its composition varies dramatically depending on the manufacturer. It is critical to understand the electrooxidation of crude glycerol to effectively scale the reaction.In this work, we investigate the electrooxidation of crude glycerol in scalable flow electrolyzers on precious3 and nonprecious metal catalysts. Using a multifaceted approach that includes system design, reaction engineering, and technoeconomic analysis, we explore the electrochemical performance of relevant compositions of crude glycerol and identify approaches to improve and augment that performance in terms of chemical production and cost efficiency.(1) Fleischmann, M.; Korinek, K.; Pletcher, D. The Oxidation of Organic Compounds at a Nickel Anode in Alkaline Solution. Journal of Electroanalytical Chemistry and Interfacial Electrochemistry, 1971.(2) Houache, M. S. E.; Hughes, K.; Baranova, E. A. Study on Catalyst Selection for Electrochemical Valorization of Glycerol. Sustainable Energy and Fuels, 2019.(3) Gaines, R. N.; Kleimenhagen, B. A.; Griebler, J. J.; Harris, L. C.; Gewirth, A. A.; Rogers, S. A.; Kenis, P. J. A. Optimizing the Flow Electrooxidation of Glycerol Using Statistical Design of Experiments. Journal of the Electrochemical Society, 2024.
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