Abstract For many materials or specimen, their resistance to stress is an important (safety) characteristic. The target value is the event stress, i.e., the value of the stress at which the (adverse) event occurs. Depending on the test procedure and the test items, the event stress cannot always be measured directly but must be determined by binary sensitivity tests. A method for the evaluation of binary sensitivity tests based on the principle of Maximum Likelihood is presented and compared to other methods (traditionally) applied. Sensitivity testing of explosives and fatigue testing of metallic materials are used as real examples to illustrate application of the method and to compare actual results. The method presented delivers not only the estimate of the stress at any specified probability of the event but also the respective 95 % confidence interval. Application of the method is facilitated because it does not require the data to be obtained in a staircase procedure, can process any kind of input data (e.g., as measured or logarithmic), and does not require the stress levels to be equidistant. The method is easily applicable for any laboratory because it is implemented into an Excel file, which is made freely available at https://www.statistics-wilrich.info.
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