Stainless Wire Mesh Research Articles

Thermo-hydraulic Analysis of Fluid Flowing Through Circular Pipe with Wire Mesh Inserts having Varying Mesh Porosity

The experimental investigation was made to analysis the rate of heat transfer of fluid flowing through a heat exchanger with varying wire-mesh porosity inserts. The Nusselt number (Nu), friction factor (f), and overall heat transfer rate (Q) were evaluated using experiments. Three different wire mesh inserts of square, hexagonal and diamond porosity were examined. The SS 316 stainless wire mesh with a porosity of 9 pores per inch (PPI) were inserted normal to the flow field with a pitch distance of 5 cm for each shape of wire mesh. The experiments were conducted on test rig with air as a working fluid for turbulent flow regime having Reynolds number ranging from 6,000 to 16,000. Experiments were performed on computerized test rig with heated air flowed in one direction through inner pipe and counter flow cold water flowing through the outer concentric pipe. The circular inner pipe of 40 cm long having 4 cm inner diameter (Di), and 3 mm thick was used for experimentation. The experimental results showed that Nusselt number (Nu) increases with decrease in friction factor (f) with increase in Reynolds number (Re). Also, it is observed that the hexagonal porosity shape of wire mesh insert provides higher material contact and gain more energy absorption from hot air resulted in improvement in heat transfer coefficient as compared to diagonal and square porosity shapes of wire mesh inserts, under similar operating conditions. The friction factor and pressure drop for square porosity shape of wire mesh insert is higher as compared to hexagonal and diagonal porosity shapes of wire mesh inserts respectively. This is due to the fact that square porosity wire mesh provides more obstruction in the flow field compared with hexagonal and diagonal porosity shapes of wire mesh inserts. The hexagonal porosity shape of wire mesh insert provides better option for heat exchange applications.

Comparison of mixed-mode forced-convection solar dryer with and without stainless wire mesh in solar collector

Abstract A mixed-mode forced-convection solar dryer (MMFCSD) is a device that utilizes both direct and indirect solar energy. The solar collector, which stores thermal energy for indirect solar uses, is an essential component of the dryer. Unfortunately, the thermal efficiency of this device is generally low. In this study, a technique was employed to improve the heat transfer of the solar collector in a MMFCSD. The technique involved adjusting the air flow pattern into a swirling flow to disturb the thermal boundary layer on the absorber plate under forced convection by using stainless wire mesh. The experiment was conducted under actual conditions and bananas were used as the drying sample. The experimental results of the thermal efficiency of the solar collector (ƞsolar) and the drying efficiency (ƞdrying) are presented. The results indicated that the air outlet temperature and ƞsolar of the solar collector with stainless wire mesh were higher than the case without stainless wire mesh, reaching a maximum temperature of 46.22°C and 37.97°C, and average ƞsolar of 0.26 ± 0.02 and 0.14 ± 0.01, respectively. The MMFCSD with stainless wire mesh had a higher ƞdrying than the case without stainless wire mesh, with values of 0.048 ± 0.004 and 0.039 ± 0.003, respectively, resulting in an ~23.07% increase. This was attributed to the air swirling flow through the stainless wire mesh and the heat accumulation in the drying chamber, which led to an increase in the drying chamber temperature from 54.03°C to 63.60°C, an increase in the effective moisture diffusivity from 7.28 × 10–7 to 1.19 × 10–6 m2/s and a decrease in the drying time of 5 h 30 min. However, further research is needed to investigate the quality of the dried samples and their economic value.

Forced convection enhancement of air flowing inside circular pipe with varying the pitch (P) of wire-mesh porous media

The forced convective heat transfers on a circular pipe with varying the pitch (P) of stainless wire-mesh porous media for the constant case of surface temperature have been investigated experimentally. The examined parameters were Nusselt number (Nu), friction factor (f), and performance evaluation criteria (PEC). The circular test pipe’s wall temperature was maintained at a constant 25 °C. The porous inserts were made of SUS 304 stainless wire mesh with a pore per inch (PPI) of 8, and the working fluid was airflow rate expressed as Reynolds number (Re) changing from 6000 to 55,000. Five pitch distances (P) were examined: 25, 50, 75, 100, and 125 mm. The test section consisted of two horizontal concentric pipes through which heated air flowed in one direction (a test pipe or inner pipe) and cold water flowed in the opposite direction through the annulus. The dimension of the circular test pipe yielded 100 mm long, 25.4 mm inner diameter (Di), and 3 mm thick were adopted. From the experiment, the Nu increased with Re, but the result was reversed by raising P. As decreasing Re and P, the f decreased. It was described by a higher material volume of the solid skeleton of porous media leading to gain more energy absorption from hot air due to the higher effective thermal conductivity (ETC) and, then, to generate higher pressure drop with many the obstruction. The maximum PEC was given at P=75 mm because this may be a proper condition for enhancing forced convective heat transfers on a circular test pipe with stainless wire-mesh porous media placed for the constant situation of surface temperature.

Development of the heat flux instrument using the black body of porous media

The measured accuracy of a heat flux instrument was developed by using the black body of porous media. The SUS 304 stainless wire mesh having PPI (Pores per inch) of 100 and thickness of 0.202 mm constructed by 2 wire-mesh screens was used as the porous media. Three models of a black body of porous media with varying the baking temperature (TH), namely 400, 600 and, 800 °C, were modified at the baking period (tH) of 8 h. As heat sources, four 150 W infrared lamps were used and vertically placed on the instrument’s top. Five levels of electrical voltages (E), including 50, 100, 150, 200, and 250 V, were tested. The instrument’s measured the distance from the infrared lamp (S) was maintained constant at 25 cm. From the experimental results, the radiative heat flux (q̇Exp) was estimated and then were compared to the reliable instrument manufactured by Hukseflux Thermal Sensors (q̇Huk). In order to evaluate the accuracy of the proposed meter, relative error (ERel) was reported. Emissivity coefficient (ɛ) following to the TH, i.e., 400, 600, and 800 °C yielded 0.87, 0.95, and 0.94, respectively. The q̇Exp gave good agreement to q̇Huk at TH of 600 °C and the measurement time (tM) of over 40 s in all experimental ranges of E.

Specific Energy Consumption Improvement with Applying Stainless Wire Mesh Porous Material for a Hot Air Dryer

This research was proposed to applying stainless wire mesh porous material for specific energy consumption improvement of a hot air dryer. In experimental consist two main parts, first part was a comparison of drying with and without hot air recirculation duct. Second part was a comparison of drying with and without stainless wire mesh porous material in drying chamber and hot air recirculation duct. Tilapia was drying product, stainless wire mesh in drying chamber was constant PPI=8 and 6 layers, stainless wire mesh in hot air recirculation duct was constant PPI=8 and varied layer at 6, 8 and 12 layers and hot air recirculation ratio 40%, 60% and 80%. Experimental result was, drying with hot air recirculation duct was higher drying rate than without recirculation duct and drying rate was increased, drying time was decreased and SEC was decreased with increased hot air recirculation ratio. At recirculation ratio 80%, SEC was lowest and decreased to 54.52% compared with without recirculation duct. Therefrom, the stainless wire mesh porous materials were inserted in the drying chamber and recirculation duct at PPI=8, 6 layers and PPI=8, 12 layers, respectively and used recirculation ratio 80%, it was found that SEC was lowest and decreased as about 62.21%.

Efficient preparation of nanoscale zero‐valent iron by high gravity technology for enhanced Cr(VI) removal

AbstractOwing to its strong reducibility capacity, nanoscale zero‐valent iron (nZVI) can be widely used in the treatment of wastewater. In this study, nZVI particles with an average size of 14 nm were continuously prepared using a rotating packed bed (RPB) reactor with stainless wire mesh packing. The effects of the surfactant type and the rotating speed of the RPB reactor on the particle size of nZVI were investigated. The results indicated that the average particle size could be notably reduced with the proper addition of PVP in the preparation process. Meanwhile, the particle size could be further decreased by increasing the rotating speed of the RPB. Compared to a stirred tank reactor (STR), the RPB reactor had nZVI with a smaller particle size and a much shorter reaction time. The as‐prepared nZVI was further employed to remove Cr(VI) in the simulated sewage. The results indicated that lower pH, higher nZVI dosage, and higher temperature were beneficial to the efficient removal of Cr(VI). The removal process of Cr(VI) well conformed to a pseudo‐first‐order kinetic model. Thermodynamic studies showed that the reduction of Cr(VI) by nZVI was a spontaneous endothermic reaction process with increased entropy. In addition, nZVI prepared in the RPB displayed higher removal efficiency than the counterpart in the STR, and the removal rate was greatly increased by 17.4 times.

The plant-enhanced bio-cathode: Root exudates and microbial community for nitrogen removal.

A plant bio-electrochemical system (PBES) was constructed for organic pollutant removal and power generation. The bio-cathode, composed of granular activated carbon (GAC), stainless wire mesh and a plant species (Triticum aestivum L.), was able to catalyze cathodic reactions without any requirement for aeration or power input. During the 60-day-long operation, an average voltage of 516 mV (1000 Ω) and maximum power density (Pmax) of 0.83 W/m3 were obtained in the PBES. The total nitrogen removal and total organic carbon removal in the PBES were 85% and 97%, respectively. Microbial community analyses indicated that bacteria associated with power generation and organic removal were the predominant species in the bio-cathode, and plant-growth-promoting rhizobacteria were also found in the PBES. The results suggested that the coupling of plants with the GAC cathode may enhance the organic-matter degradation and energy generation from wastewater and therefore provide a new method for bio-cathode design and promote energy efficiency.

Electrode Distances Of Microbial Fuel Cell System On Salted Boiled Fish Processing Wastewater To Electricity And Pollution Load

Microbial fuel cell (MFC) is a technology that can produce electricity with helping exoelectrogenic<br />bacteria. The technology can also utilize fishery processing wastewater as a media for bacteria to live, so<br />it can reduce organic pollution load in the wastewater. Purpose of this research was to identify the effect<br />of electrodes distance to electricity and water quality parameters of fisheries processing wastewater using<br />MFC technology.. The MFC system used was single chamber system. The distance between electrodes used<br />were 2 cm, 4 cm and 6 cm and the electrodes were made of stainless wire mesh coated with chitosan and<br />active carbon. The results showed that electrodes distance affected to MFC electricity within salted boiled<br />fish wastewater media. The average value of electric current during 48 hours observation on the distance<br />of 2 cm, 4 cm and 6 cm were 0.17±0.06 mA, 0.46±0.17 mA and 0.44±0.16 mA, respectively. Average values<br />of electric voltage on the distance of 2 cm, 4 cm and 6 cm were 0.12±0.03 V, 0.34±0.07 V and 0.37±0.08 V,<br />respectively. The research also showed that MFC system can decrease average value of BOD 20.5%, COD<br />30.41%, and TAN 21.2 % of salted boiled fish wastewater media.<br /><br />

E134 積層ステンレスワイヤーメッシュを用いた蓄熱器の熱流特性

In thermoacoustic devices based on the Stirling cycle, regenerators comprising stacked stainless wire meshes are usually adopted as an energy conversion component. In general, the thermoacoustic effects of the regenerator having a complex flow path are known to have amplitude dependence. In this report, we measured the parameters that govern the acoustic power dissipation and heat flow in the area of small pressure oscillation using stacked wire meshes regenerators. As a result, it was shown to obey a universal curve specified by dimensionless parameter ωτn

Use of ultrasonic consolidation for fabrication of multi‐material structures

PurposeUltrasonic consolidation (UC) is a novel additive manufacturing process developed for fabrication of metallic parts from foils. While the process has been well demonstrated for part fabrication in Al alloy 3003, some of the potential strengths of the process have not been fully explored. One of them is its suitability for fabrication of parts in multi‐materials. This work aims to examine this aspect.Design/methodology/approachMulti‐material UC experiments were conducted using Al alloy 3003 foils as the bulk part material together with a number of engineering materials (foils of Al‐Cu alloy 2024, Ni‐base alloy Inconel 600® AISI 347 stainless steel, and others). Deposit microstructures were studied to evaluate bonding between various materials.FindingsIt was found that most of the materials investigated can be successfully bonded to alloy Al 3003 and vice versa. SiC fibers and stainless wire meshes were successfully embedded in an Al 3003 matrix. The results suggest that the UC process is quite suitable for fabrication of multi‐material structures, including fiber‐reinforced metal matrix composites.Originality/valueThis work systematically examines the multi‐material capability of the UC process. The findings of this work lay a strong foundation for a wider and more efficient commercial utilization of the process.

Deformation behavior of skeletal composites under mechanical loading

The deformation behavior of ceramic-metal composites with a bulk-linked metal skeleton made of highly porous cellular nickel and a stainless wire mesh is examined. It is established that samples of skeletal ceramics remain intact after all types of destructive tests and show high plasticity and strain and fracture energies. A technique is developed for producing ceramics with a bulk-linked metal skeleton by filling a highly porous framework with a ceramic powder and subsequent pressing and sintering of the composite. The technique is tested for two types of skeletal ceramics: structural ceramics such as pyroceramics-highly porous cellular nickel and bioceramics such as hydroxyapatite-highly porous stainless wire skeleton. The hydroxyapatite-based composite has lower bending strength and shock bending energy but higher plasticity and nondestructability than the pyroceramics-based composite.

Changes of physiological functions in rats induced by immobilization stress

A study was conducted on the changes of physiological function in rats due to immobilization stress. Male Fischer rats (SPF) of 32 weeks of age were housed in individual cages for 4 weeks. Then all rats were immobilized by stainless wire mesh for 6 hours daily for 3 days. Blood was collected before the 1st stress, immediately after the 1st stress, immediately after the 3rd stress and the day after the 3rd stress. The results of this experiment were as follows: (1) The total leukocyte counts in the blood of the rats after the 1st trial was significantly higher than that before the 1st trial. (2) The percentage of lymphocytes in the blood after the 1st trial was significantly lower than that before the 1st trial, whereas that of neutrophils was significantly higher. (3) Correlations between phagocytic activity and superoxide production of neutrophils by histochemical NBT reduction assay showed significantly a positive correlation before the 1st trial. However, no significant correlations were observed in immediately after the 1st trial and the 3rd trial. The day after the 3rd trial, a positive correlation was observed again. These correlations showed that an unsuitable state of the neutrophil function was induced by the immobilization stress. (4) Serum biochemical profiles were affected by the immobilization stress. Also, GOT, GPT, LDH, CK and UA were increased after the 1st trial, whereas, TG, TP, ALB and ALP were decreased after the 1st trial. T-CHO was increased only immediately after the 3rd stress. These results suggest that immobilization stress affected blood cells and serum components, and then the host defense and physiological functions were damaged respectively.

A separation of intact preantral follicles from rat ovary by enzymatic dissociation and filtration.

Intact preantral follicles at Stage 1-5 were isolated from the rat ovary by enzymatic dissociation, and collected separately at every stage of development, with filtration by stainless wire meshes consisting of various pore size. The follicle with 2 layers of granulosa cells (Stage 2) developed rapidly following increase of granulosa cells in vitro.