We are attempting to scale-up our single cell technology, based on ultra-low platinum loadings, to develop a polymer electrolyte membrane (PEM) fuel cell stack for stationary power generation. We describe initial work on scale-up to a manifolded single cell based on a 100 cm2 active area, with the intention of combining multiples of such cells to create stacks. The cells, which are fed by pressurized H2 and air, utilize membranes catalyzed by ultra-low platinum loadings (0.14 mg Pt/cm2) and metal serpentine channel or screen flow-fields to minimize costs, while maintaining desirable power density. We describe some initial promising results from testing of stainless steel screens as flow-fields in such cells, achieving 0.5 W/cm2 under mild flow and pressurization conditions.