Stainless Plate Research Articles

Development of Laminated Egg-Shaped Tsunami Shelter Structure Made of Steel-Cushioning-Steel

When a tsunami is caused by an earthquake or other event, spherical shelters are developed to protect people from the tsunami. This study proposes a new egg-shaped laminated tsunami shelter with a buffer layer to improve the functionality of traditional spherical shelters. The inner and outer shells of this shelter are made from thin-walled stainless steel, using the integral hydro bulge forming (IHBF) process. The space between these two layers was filled with urethane foam, providing an elastic buffer. This resulted in a laminated egg-shaped structure designed for tsunami protection. To verify the proposed laminated egg-shaped tsunami shelter and its processing method, an egg-shaped shell with an external shape (length 660 mm, width 493 mm) was fabricated using a 1.0 mm thick stainless plate, and a laminated egg-shaped tsunami shelter with a 25 mm thick intermediate layer made of urethane foam was fabricated. The shape accuracy of the processed egg-shaped laminated tsunami shelter structure was measured, and the maximum error between the surface shape of the molded egg-shaped shell and the true egg shape was -4.13 mm, and the relative error to the maximum radius of the egg shape of 246.5 mm was -1.68%. In addition, to assess the buffering effect under external impact loads, acceleration sensors were attached to both the inner and outer layers of the fabricated egg-shaped laminated tsunami shelters. A hammer was used to apply an impact load to the outer layer, and the response acceleration values recorded by the sensors on both layers were compared. It was found that the response acceleration of the inner layer was 15.81% lower than that of the outer layer.

Design and validation of a method for evaluating medical device cleanliness by recovering and quantifying residual proteins on stainless plates

We recently reported a method for recovering and quantifying residual proteins bound to surfaces of various medical instruments via thermal coagulation under neutral pH and room temperature. The method effectively recovered and solubilised coagulated proteins at high temperatures in dry and humid conditions, with a protein recovery rate of > 90%. This study validated the previous method by comparing residual protein recovery from test samples using a conventional extraction solution (1% SDS, [pH 11.0]) and proposed solution (1% SDS, 10 mM TCEP, and 10 mM HEPES [pH 7.0]). To mimic soiled medical equipment, pseudo-blood-contaminated stainless steel plates were prepared. Residual protein was recovered using conventional and proposed solutions under varying temperature and humidity conditions. Quantitative protein recovery limits were determined at nine facilities. Compared with the conventional solution, the proposed solution recovered proteins more effectively from samples processed at temperatures > 60 °C. However, low recovery rates were observed for samples processed at 95 °C, possibly owing to differences in protein adhesion due to sample and plate-surface properties. Our findings present a method for quantifying residual proteins on medical instruments exposed to high temperatures during use or disinfection. Further studies should standardise test soiling conditions, materials, and solutions to evaluate cleaning methods.

Fracture strain improving via structural austenitic stainless steel-coated 22MnB5 plates

A total of 316 austenitic stainless steel (ASS) coatings were deposited on 22MnB5 press-hardening steel plates by varying the substrate bias voltages using a magnetron sputtering technique and quenched in a flat mold with cooling water. The substrate bias current and ion-bombardment energy densities increased up to 0.5 mA/mm2 and 50 J/mm2 at a high voltage of −100 V, and, therefore, the variations in the coatings’ morphologies were owing to the increases in the ion bombardment. The porous bulk pattern appeared in the quenched ASS coating at −100 V, clearly different from the porous columnar structure of the others at −50 and −75 V. The γ-Fe and α-Fe phases were observed from the diffraction peaks, presented the ASS coating and 22MnB5 substrate, respectively. There was no intermetallic compound (IMC) peak detected. In addition, the diffusion layer of the quenched ASS-coated plate was observed, in which its morphology was different from the quenched martensite (M) plate, and proved to be the α-Fe microstructure by the very low α-Fe peak at the standard (110) position. The bright image of TEM and the select area electron diffraction pattern indicated the nanostructure of the quenched ASS coating. The nanohardness of the ASS coating, diffusion layer, and M plate (7.36, 3.60, and 6.25 GPa, respectively) was detected, indirectly proving an α-Fe structure of the diffusion layer. The fracture angles of the 316-coated plates significantly improved from 51.82° at −50 V, 53.77° at −75 V to 57.38° at −100 V, as the ASS structure changed to be porous bulk pattern. The clearance of IMC, coating’s porous bulk pattern, and the low hardness α-Fe diffusion layer benefited for the fracture strain by lengthening the pathway of the crack’s development and blocking the further crack’s propagation, respectively.

Research status and application of 304/Q235 stainless steel clad plate

Research status and application of 304/Q235 stainless steel clad plate

Computational Fluid Dynamics Analysis of Temperature Distribution in Solar Distillation Panel with Various Flat Plate Materials

As the world population continues to grow, the demand for clean water is increasing daily, making it a crucial resource to access. However, there are ways to harness abundant resources like solar energy and seawater to produce clean water. The present studies have conducted experimental investigations to convert seawater into freshwater using solar stills, where solar energy is utilized as the primary heat source for evaporation. The temperature distribution inside the solar stills was analyzed using a flat plate made of three different materials: copper, stainless steel, and aluminum. To examine the temperature distribution and performance of the solar stills, researchers employed computational fluid dynamics simulations (Ansys R15.0). The results showed variations in temperature distribution among the three plate materials. Copper flat plates achieved the highest temperature, approximately 44.5 Celsius, followed by aluminum at 43.91 Celsius, while stainless steel exhibited the lowest temperature at around 42.01 Celsius. The average heat flux across the three materials was approximately 581 W/m2. Additionally, observations indicated that the amount of convection occurring in copper flat plates was 121.108 Watts; in aluminum, it was 118.517 Watts; and in stainless steel, it was 105.05 Watts. The radiation energy for stainless steel flat plates was 29.93 W; for copper, 16.14 W; and for aluminum, 13.49 W.

A new experimental methodology for investigating the impact of subsequent welding passes on the properties of the austenitic stainless clad steel plates welded joint: part I – a substrate case study

In this study, the influence of the applying repeated thermal cycling during welding on the microstructural transformations and mechanical properties in Austenitic Stainless Clad-Steel Plates (ASCSP) has been investigated, particularly in the substrate. For this purpose, a novel methodology was used, by filling the entire groove length and gradually shortening the subsequent passes. Afterwards, microstructural characterization of different zones in the welded joint was conducted using optical microscope. Results showed a decrease in acicular ferrite (AF) in the Weld Metal Substrate (WM-S) from the root pass (10 kJ/cm) to the second pass (13.5 kJ/cm). This decrease continued until a total disappearance by the third pass due to a heat input of 17.8 kJ/cm. Vickers micro-hardness test was used to investigate the effect of the subsequent passes on the mechanical properties of the joint. Micro-hardness examination confirms the metallurgical results. It was revealed that micro-hardness variations are influenced by AF percentage and pro-eutectoid ferrite levels.

Revealing the failure mechanism of industrial Fe-25Cr-20Ni stainless steel plate: Fine-grained segregation band and brittle phase induced delamination cracking

The use of heat-resistant stainless steel thick plates in industrial production often presents challenges due to the presence of uneven microstructure and segregation, which can pose a persistent challenge for the prolonged safe operation of critical components made from such materials. This study aimed to investigate the fracture mechanism of an industrial Fe-25Cr-20Ni stainless steel plate at room temperature through uniaxial tensile experiments and fully reversed strain-controlled tension-compression fatigue experiments. Delamination cracks were observed on the fracture surfaces of both experiments. The specimens with fracture delamination were systematically studied by detailed microstructural evolution, and the failure mechanism and main reasons of fracture delamination were analyzed. The results show that the fracture delamination is related to the fine-grained segregation band (FGSB) consisted of fine grains and sigma phase located at the center of the thickness of the stainless-steel plate. The FGSB demonstrates low transgranular and intergranular fracture modes and exhibits bamboo knobs crack during plastic deformation, leading to a mixed fracture mode of ductile and brittle fracture. Furthermore, FGSB, as an anisotropic microstructure, which has a high stress concentration with nearby grains during plastic deformation. The sigma phase fracture and the weakening of the interface strength of the microstructure in FGSB provide a potential initiation site for fatigue crack initiation, thereby contributing to the possibility of aggravating fatigue damage and deteriorating fatigue performance. It is concluded that FGSB, as a metallurgical defect in stainless steel plates, is responsible for delamination failure.

Effect of microchannel cross-section geometry on the flow resistance with stainless steel flat-plate solar collectors

The stainless steel flat plate solar collector is a new type of collector that has a longer lifespan in high-temperature and high-humidity environments. When using stainless steel as the base material of the collector, the microchannel structure is typically employed to increase the heat transfer area and compensate for the lack of heat transfer coefficient of stainless steel. However, the shape of the channel section in microchannel structures affects the flow resistance of the heat transfer medium. This article presented the equation for the optimal feature size of the channel, obtained through fluid theory analysis of the stainless steel flat plate collector. The study analyzed the impact of different section parameters on the flow distribution and pressure drop characteristics of the medium in the channel through numerical simulation. The results showed that for a certain inlet flow rate, the cross-sectional geometry of the microchannel heat-absorbing plate determined the parameters such as the type of core cross-section, the degree of wall urgency, and the geometrical length of the microchannel, which in turn affected the distribution of the fluid in the flow channel and the energy loss. The optimal thermal performance of the stainless steel collector was observed when the width of the micro-channel was 8.7 mm and the corrugation height of the tube group was 3.00 mm.

Simultaneous degradation of pharmaceutical contaminants and sterilization in real hospital wastewater by a highly efficient electrocatalytic ozonation process: Performance, mechanism and application

Herein, this work investigated an electrocatalytic ozonation (ECO) strategy using stainless steel-graphite plates as cathode–anode for the degradation of the pharmaceutical pollutant dexamethasone (DXMS) and the treatment of real hospital wastewater. The reaction kinetic constant of the ECO degradation of DXMS (0.387 min−1) was 4 times higher than that of single ozone (0.087 min−1). The established efficient ECO system successfully degraded pharmaceutical contaminants and had excellent bactericidal effects against pathogenic microorganisms (Escherichia coli). The results of scavenging experiments, chemical probe experiments, and electron paramagnetic resonance (EPR) analysis indicated that the newly generated 1O2 in the ECO system achieved the synergistic effect of the combined EC-ozonation process. More to the point, the ECO system has a high removal rate of chemical oxygen demand (COD) and total organic carbon (TOC) for real hospital wastewater treatment. After 60 min treatment of the ECO system, the COD removal of hospital wastewater ranged from 70 % to 88.91 %, and the TOC removal ranged from 52.05 % to 71.81 %. The ECO system developed in this work has the capacity for simultaneous degradation of pharmaceutical contaminants and sterilization of pathogenic microorganism for hospital wastewater treatment.

Single-pass high-power laser-Arc hybrid welding of thick stainless steel clad plates: Microstructure and mechanical properties

In order to solve the existing problem of low efficiency of multi-layer and multi-pass welding methods for thick stainless steel clad plate (SSCP), this paper proposes high-power laser-arc hybrid welding (HP-LAHW) single-pass weld thick SSCP. The effects of wire feeding rate (WFR) on the weld's composition distribution, microstructure and mechanical properties were investigated. The weld morphology is nail-shaped, consisting of a wide arc zone (ArcZ) within the stainless steel layer and a long narrow laser zone (LaserZ), mainly in the carbon steel layer. With the increase of WFR, the dilution rate of the carbon steel layer to the ArcZ decreases first and then increases. The influence of WFR on the microstructure and mechanical properties of the weld is observed mainly in the ArcZ. When the WFR reaches 6 m/min, the composition of the microstructure within the ArcZ will change from martensite, ferrite, and a small amount of granular austenite to ferrite and a small amount of austenite, resulting in the microhardness of the ArcZ decreasing rapidly from 398 HV to 210 HV. The solidification type and microstructure transformation mechanisms within the weld were elucidated based on quantitative calculations of the chromium and nickel equivalent ratios. The microstructure of the LaserZ in all welds is predominantly martensitic due to the rapid cooling rate, which makes the tensile properties of the weld higher than the base metal (BM). The results of this study provide technical support for realizing high-efficiency and high-performance single-pass HP-LAHW of thick SSCP.

Effect of gap size on flange face corrosion

AbstractBolted flanged joints play a critical role in offshore wind turbine tower structures, serving as integral components that connect various sections of the tower. This research study employs electrochemical techniques to investigate the effect of gap dimensions, which determine the crevice gap thickness and crevice depth, on corrosion behavior of 321 stainless steel flange sample plates in a 3.5 wt% NaCl solution at 50°C. Gaskets are used in this study to create gaps between two flange surfaces. A novel fixture is utilized to simulate the applied stress on the gasket, fluid flow within the fixture, and the geometric aspects of the gasket and flange. The findings reveal that increasing the gap thickness from 1.58 to 6.35 mm results in a rise in the general corrosion rate of the flange surface from 0.09 to 1.03 mm y−1, and crevice corrosion initiation time increases from 0.23 to 3.12 h. Furthermore, reducing the crevice depth (d) from 7.49 to 0 mm leads to a decrease in the general corrosion rate from 0.09 mm y−1 to 0.04 µm y−1, and cases with d = 3.81 and d = 0 mm show no observable crevice corrosion after potentiostatic tests.

Titanium versus stainless steel alloy bridge plates for distal femur fractures: Does callus form earlier with titanium?

Distal femur fractures account for 3-6% of all femur fractures. Internal fixation of most distal femur fractures with an anatomic lateral locking plate should permit some motion at the metaphyseal portion of the fracture when secondary bone healing is planned by the operating surgeon. While several studies have been performed evaluating union rates for distal femur fractures with stainless steel and titanium plates, the timing of callus formation between stainless steel and titanium implants used as bridge plates for distal femur fractures (AO/OTA 33-A and -C) has been investigated to a lesser extent. We hypothesize that callus will be visualized earlier with post-operative radiographs with titanium versus stainless steel bridge plates. We retrospectively reviewed a consecutive cohort of patients over 18 years of age with acute AO/OTA 33-A and 33-C fracture patterns treated with an isolated stainless steel or titanium lateral bridge plate within 4 weeks of injury by a single fellowship-trained orthopedic trauma surgeon from 2011 to 2020 at one academic Level 1 trauma center. An independent, fellowship-trained orthopedic trauma attending surgeon reviewed anterior-posterior (AP) and lateral radiographs from every available post-operative clinic visit and graded them using the Modified Radiographic Score for Tibia (mRUST). Twenty-five subjects were included in the study with 10 with stainless steel and 15 with titanium plates. There were no significant differences in demographics between both groups, including age, sex, BMI, injury classification, open versus closed, mechanism, and laterality. Statistically significant increased mRUST scores, indicating increased callus formation, were seen on 12-week radiographs (8.4 vs. 11.9, p = 0.02) when titanium bridge plates were used. There were no statistically significant differences in mRUST scores at 6 or 24-weeks, but scores in the titanium group were higher in at every timepoint. In conclusion, we observed greater callus formation at 12 weeks after internal fixation of 33-A and 33-C distal femur fractures treated with titanium locked lateral distal femoral bridge plates compared to stainless steel plates. Our data suggest that titanium metallurgy may have quicker callus formation compared to stainless steel if an isolated, lateral locked bridge plate is chosen for distal femur fracture fixation.

Microstructure and finite element simulation (tensile test) of stainless steel wall produced by wire and arc additive manufacturing

This investigation aims to provide functional insight into simulating the tensile behavior of additively fabricated stainless steel 316L plate using finite element simulation and the Johnson-Cook model of ductile damage. The stainless steel 316L plate is fabricated through wire arc additive manufacturing using ideal process variables selected through numerous trial and error experiments. There is a significant increase in the strength of additively fabricated specimens (517.9 MPa) than wrought alloy samples (491.3 MPa). Finite element simulation was used successfully to simulate the tensile test, and the outcomes were predicted with an error percentage of less than 1. The significant enhancement in the strength is due to variations in the microstructure such as dendritic growth, phase changes influenced by complex thermal cycle, and residual δ-ferrite in wire arc additive manufacturing plate. The presence of residual δ-ferrite is also clear through the evaluation of ferrite number as it varied from bottom to top in the range of 5.2–4.9.

Thermal performance and experimental analysis of stainless steel flat plate solar collector with full-flow channels

The thermal performance of a flat plate solar collector (FPSC) is a critical indicator that depends on the environment, operational parameters, and dimensions. This study examines the impact of size on thermal performance improvement mechanisms. Firstly, numerical simulation models are introduced as the foundation for optimization research. This involves analyzing the flow resistance of microchannels and defining their structural parameters. Furthermore, experimental tests were conducted on a stainless steel flat plate solar collector (S/S FPSC) with the best design parameters to validate the accuracy of the mathematical model during the design phase. The results indicate that increasing the width of the microchannel and the height of corrugations can effectively enhance the thermal performance of the S/S FPSC. The momentary efficiency is projected to reach a remarkable 86.10% under ideal circumstances. Additionally, a mathematical expression was proposed to establish the relationship between the surrounding conditions and the momentary efficiency of the S/S FPSC. Moreover, the microchannel comprises S/S material, maintaining a homogeneous temperature distribution to maximize heat absorption. The use of stainless steel also extends the lifespan of the FPSC.

Study on copper-stainless steel explosive welding for nuclear fusion by generalized interpolated material point method and experiments

The thick copper stainless steel composite plate is an important component of the cooling coil terminal box of international nuclear fusion reactors. The composite rate, tensile strength, shear strength, and interface waveform of the metal plate are also far higher than the requirements of conventional explosive welding technology. It is difficult to obtain the best technical process parameters in a short time solely relying on conventional explosive welding tests. In order to solve the above-mentioned technical difficulties in explosive welding, this article applies the generalized interpolation material point method (GIMP) based on the explosive welding window, metal elastic-plastic mechanics, and explosive detonation theory to conduct macroscopic three-dimensional and microscopic two-dimensional numerical simulations of the copper stainless steel explosive welding process and the composite interface wave formation process, respectively. The experimental results demonstrate that the GIMP has significant advantages in numerical calculation and analysis for the explosive welding problem of high-speed impact collision of metal plates driven by explosive detonation, and it can effectively solve the technical problems of high technical specifications, low explosive processing composite rate, and low interface strength of large thickness copper stainless steel composite plates used in nuclear fusion.

Experimental and numerical analysis for the dry patch and thermal stress of one heating surface

In this study, an experiment to explore the surface temperature rise of an artificial dry patch at different heating powers was done. Then under specific sizes of the dry patches, the influences of these factors on thermal stress were thoroughly investigated through sensitivity analyses of factors such as the thickness of the heated wall surface, the location of the dry patch, and the thermal conductivity of the heating surface. It is found that in the case of CHF occurrence, even though the local maximum temperature inside the dry patch is much lower than the melting point of the material, the thermal stress caused by the dry patch exceeds the yield strength of the material, which triggers irreversible plastic deformation. Therefore, the heated wall fracture caused by thermal stress will occur prior to wall melting. At the same time, this study also found that changing the thickness of the stainless steel base plate and the thermal conductivity of the material both affect the maximum temperature in the dry patch region. Reducing the thickness of the heating plate makes the temperature in the dry patch region increase, which leads to a dramatic increase in the thermal stresses inside the material. Increasing the thermal conductivity of the material can flatten the temperature field, and the equivalent stresses also decrease.

TENSILE, IMPACT AND NON-DESTRUCTIVE ANALYSIS OF 316 L STAINLESS STEEL FOR MARINE APPLICATIONS

Welding is an age-old method used for joining the metals permanently. The marine industry is a major user of sheet metal components that benefit from custom welded blanks (TWBs). These advantages encompass weight, cost, and noise savings, as well as increases in crash safety, improved efficacy, and oxidation resistance. However, machinability issues are prevalent as a result of the welding process. These benefits and drawbacks are explored, as well as TWB forming techniques, welding procedures, and materials utilized in the marine sector. In this study two different thickness 316L stainless steel grade plate welded using manual and automatic TIG Welding process. The process parameters are chosen for this study is welding current, voltage, welding speed, shielding gas & filler diameter. The manual TIG welded specimen was than compared with automatic TIG welded specimen in terms of Liquid Penetration test, tensile and impact test. The result and discussion are briefly explored.

Antibiofilm Property and Biocompatibility of Siloxane-Based Polymer Coatings Applied to Biomaterials

Biofilm infections sometimes occur on biomaterials inserted into the body because biomaterials can block the attack of immune cells such as macrophages, promoting biofilm formation by invading bacteria. Owing to their use in antifouling applications, including biofilm formation, siloxane-based polymer coatings are considered a promising method to prevent biofilm formation on the surface of biomaterials. In this study, we explored the antibiofilm property and biocompatibility of siloxane-based polymer coatings. Biofilm formation and cytotoxicity tests were performed using Escherichia coli and Staphylococcus epidermidis to quantify the biofilms while U937 cells were used to measure the time course of viable cell concentration and viability, respectively. In both the biofilm formation and cytotoxicity tests, stainless steel SUS316L plates and titanium plates coated with the siloxane-based polymer and sterilized in an autoclave were used as the biomaterials. The amount of biofilm formed on the polymer-coated titanium plate was substantially higher than that on a noncoated titanium plate in the case of S. epidermidis. The viable cell concentration and viability of U937 cultured on the polymer-coated titanium plate were lower than those of U937 cultured on the noncoated titanium plate. The same trend was observed between polymer-coated and noncoated SUS316L plates. These results indicate that the siloxane-based polymer coatings need additional treatment to achieve a satisfactory antibiofilm property and that they are sensitive to autoclave treatment, resulting in cytotoxicity.

Calculation of Forces to the High Granularity Calorimeter Stainless Steel Absorber Plates in the CMS Magnetic Field

The general-purpose Compact Muon Solenoid (CMS) detector at the Large Hadron Collider (LHC) at CERN incorporates a hadronic calorimeter to register the energies of the charged and neutral hadrons produced in proton–proton collisions at the LHC at a center-of-mass energy of 13.6 TeV. This calorimeter is located inside a superconducting solenoid that is 6 m in diameter and 12.5 m in length, generating a central magnetic flux density of 3.8 T. For operating optimally in the high pileup and high radiation environment of the High-Luminosity LHC, the existing CMS endcap calorimeters will be replaced with a new high granularity calorimeter (HGCal) with an electromagnetic section and a hadronic section in each of the two endcaps. The hadronic section of the HGCal will include 44 stainless-steel absorber plates with a relative permeability value well below 1.05. The volume occupied by 22 plates in each endcap is about 21 m3. The calculation of the axial electromagnetic forces acting on the absorber plates is a crucial element in designing the mechanical construction of the device. With a three-dimensional computer model of the CMS magnet, the axial forces on each absorber plate were calculated, and the dependence of forces on the central magnetic flux density value is presented. The method of calculation and the obtained results are discussed.

Numerical simulation and experimental research on submerged arc welding of stainless steel composite plate

Numerical simulation and experimental research on submerged arc welding of stainless steel composite plate