ABSTRACT This paper investigates the structure-property relationships in basalt – glass fabric reinforced hybrid polymer composites doped with graphene nanoplatelets. Basalt Glass fabrics were reinforced with 0.2 wt.% − 0.8 wt.% graphene using hand layup and compression moulding to fabricate laminated plates. The mechanical, morphological, and thermomechanical properties were characterised using tensile, flexural, impact, SEM, FTIR, XRD, and DMA testing. Results showed that low graphene loadings of 0.2 wt.% − 0.4 wt.% led to small, isolated graphene platelets decorating the basalt fibres. At 0.8 wt.% loading, extensive wrinkling, folding, and stacking of graphene sheets on the basalt was observed. FTIR revealed increasing sp2 C=C vibrations and XRD showed rising graphene peak intensities with higher loadings. While tensile and flexural strengths improved up to 0.6 wt.% graphene due to efficient stress transfer, impact energy increased consistently until 0.8 wt.% graphene owing to reinforcement effects. DMA exhibited enhanced storage modulus and restricted mobility with more graphene. An optimum graphene loading of 0.6 wt.% was found to maximise the mechanical performance through uniform dispersion and strong interfacial adhesion. The results demonstrate that graphene incorporation can substantially augment the strength, toughness, and thermomechanical properties of the composites at appropriate compositions prior to aggregation.
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