Thermo-oxidative reclamation of tire rubber has been proven to be an energy-efficient method for upcycling end-of-life tire. As one of the key components, the complicated oxidative degradation behavior of butadiene rubber (BR) has significantly hindered the reclamation efficiency of tire rubber. This study investigated the thermo-oxidative degradation behavior of vulcanized BR in the temperature range (180-240°C) typically used for reclamation. The influence of oxygen diffusion on the degradation evolution of vulcanized BR was investigated using stacked sheet samples, by characterization of their chemical structure, network structure and mechanical properties during the degradation processes. The chemical structure changes indicated that increased surface oxidation led to more pronounced heterogeneous oxidative distribution within the stack. The different layers exhibited distinct degradation changes due to the competition among chain scission and recombination of rubber network structures in degraded BR. The depth profiles monitored by atomic force microscopy (AFM) observed a high-degree oxidized layer with newly crosslinked structures formed at the stacked sample surface, which was the main cause leading to the heterogeneous oxidative degradation. Additionally, the degradation degree of vulcanized BR was analyzed across different temperatures, with the highest degree of degradation was achieved at 210°C in 20 min.
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