Stack Of Cavities Research Articles

Influence of Exposure to Multiple Brazing Cycles on the Integrity of OFE Copper Brazed Joints

A 10 MeV, 5 kW S-band travelling wave electron linear accelerator has been developed at Raja Ramanna Centre for Advanced Technology for industrial applications. The electron accelerating structure is made of oxygen-free electronic (OFE) copper and comprises of fifty-six brazed joints and is fabricated in multiple stages, as per the process and testing requirements. The accelerating structure is often required to be repaired through an additional brazing cycle with the same filler. The present study evaluates possible microstructural and mechanical property degradation of OFE copper brazed joints, as a result of its exposure to multiple brazing cycles. The study was performed on an OFE copper cavity stack brazed assembly, made through a four-stage brazing using BVAg-8 as braze filler. The resultant brazed assembly did not exhibit any leak at a sensitivity of 1 × 10−10 mbar.L/s. The results of the study demonstrate that OFE copper brazements can be safely subjected to an additional brazing cycle without causing significant degradation in its microstructure and strength. However, brazed joint’s exposure to any additional brazing cycles results in the formation of voids and cracks due to intergranular penetration of silver, with associated drop in tensile strength from about 210 MPa to about 150-180 MPa. Based on the results of study, it is recommended to qualify the accelerating structure, fabricated through multiple brazing cycles, by a suitable non-destructive technique. The results of the study are important for design, fabrication and maintenance of electron linear accelerator components.

Interaction of natural convection flow in multiple open cavities formed due to horizontal fins

Natural convection heat transfer from a stack of horizontal open cavities formed due to fins attached to equipment has been investigated for a wide range of Rayleigh number, cavity spacing and number of cavities in the stack. The interaction between natural convection from one cavity with other cavities in the stack is the focus of the study. Conservation equations of mass, momentum and energy have been solved using a finite volume solver. Ideal gas assumption is invoked to account for density variation of air. Numerical results have been validated with published solutions for a single isolated cavity. It is seen that the heat transfer from a stack of cavities is less than that predicted for isolated cavities. Due to pre-heating effect of fluid reaching the entrance of the upper cavities from the bottom ones, the heat transfer from upper cavities deteriorates. This deterioration is found to exhibit strong dependence on Rayleigh number and fin spacing. The dimensionless optimum fin spacing which yields the maximum heat transfer is found to be 2.5 for Ra ⩽ 10 4 and it is 0.5 for Ra ⩾ 10 5. The reduction in Nusselt number from the top cavity compared to that in the bottom cavity is in the range of 65% at the highest Rayleigh number studied.