Oxygen Reduction Reaction Stability Research Articles

Boosting the Performance and Durability of Fe-N-C Fuel Cell Catalysts via Integrating Mo2C Clusters.

Carbon-supported nitrogen-coordinated iron single-atom (Fe-N-C) catalysts have been regarded among the most promising platinum-group-metal-free catalysts for oxygen reduction reaction (ORR) in proton exchange membrane fuel cells (PEMFCs). Nevertheless, their limited intrinsic activity and unsatisfactory stability have hindered their practical applications. Here, it is reported that the integration of Mo2C clusters effectively enhances the ORR activity and stability of Fe-N-C catalysts. The composite catalyst of Fe single atoms and Mo2C clusters co-embedded on nitrogen-doped carbon (FeSA/Mo2C-NC) exhibits an excellent ORR activity with a half-wave potential of 0.82V in acidic media and a high peak power density of 0.5W cm-2 in an H2-air PEMFC. Moreover, improved stability is achieved with nearly no decay under H2-air conditions for 80h at 0.4V. Experiments with theoretical calculations elucidate that the etching effect of the phosphomolybdic acid precursor optimizes the pore size distribution of the composite catalyst, thereby exposing more active sites. The Mo2C clusters modulate the electronic configuration of the Fe-N4 sites, optimizing adsorption energy for ORR intermediates and strengthening the Fe-N bond to mitigate demetalation. This work provides valuable insights into the construction of single-atom/nanoaggregate hybrid catalysts for efficient energy-related applications.

Optimizing Activity and Stability in AgCl‐CuO Electrocatalysts: Insights from Different Morphologies for Enhanced ORR Performance

Highly enduring and methanol‐tolerant electrocatalysts are pertinent to revolutionizing direct methanol fuel cell (DMFC) technologies. Transition metal‐based electrocatalysts are anticipated to rank among the remarkable electrocatalysts for boosting the sluggish Oxygen Reduction Reaction (ORR) kinetics. Herein, we report a facile approach to optimize the activity and stability of the AgCl‐CuO systems. The tailored Nano Particle‐Nano Rod (NP‐NR) and Nano Leaf (NL) like morphologies deliver remarkable bifunctional catalytic performance for oxygen reduction and hydrogen evolution reactions, sustained activity, and comparatively better stability for ORR. A meager shift of only 0.014 V and 0.024 V in the half‐wave potential is observed in the NP‐NR and NL structures, respectively, for the ORR even after 2500 cycles. Furthermore, both the AgCl‐CuO composite exhibits an excellent tolerance to methanol.

Fluorine‐Lodged High‐Valent High‐Entropy Layered Double Hydroxide for Efficient, Long‐Lasting Zinc‐Air Batteries

AbstractEfficient and stable bifunctional oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) catalysts are urgently needed to unlock the full potential of zinc‐air batteries (ZABs). High‐valence oxides (HVOs) and high entropy oxides (HEOs) are suitable candidates for their optimal electronic structures and stability but suffer from demanding synthesis. Here, a low‐cost fluorine‐lodged high‐valent high‐entropy layered double hydroxide (HV‐HE‐LDH) (FeCoNi2F4(OH)4) is conveniently prepared through multi‐ions co‐precipitation, where F− are firmly embedded into the individual hydroxide layers. Spectroscopic detections and theoretical simulations reveal high valent metal cations are obtained in FeCoNi2F4(OH)4, which enlarge the energy band overlap between metal 3d and O 2p, enhancing the electronic conductivity and charge transfer, thus affording high intrinsic OER catalytic activity. More importantly, the strengthened metal‐oxygen (M−O) bonds and stable octahedral geometry (M−O(F)6) in FeCoNi2F4(OH)4 prevent structural reorganization, rendering long‐term catalytic stability. Furthermore, an efficient three‐phase reaction interface with fast oxygen transportation was constructed, significantly improving the ORR activity. ZABs assembled with FeCoNi2F4(OH)4@HCC (hydrophobic carbon cloth) cathodes deliver a top performance with high round‐trip energy efficiency (61.3 % at 10 mA cm−2) and long‐term stability (efficiency remains at 58.8 % after 1050 charge–discharge cycles).

Fluorine-lodged high-valent high-entropy layered double hydroxide for efficient, long-lasting zinc-air batteries.

Efficient and stable bifunctional oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) catalysts are urgently needed to unlock the full potential of zinc-air batteries (ZABs). High-valence oxides (HVOs) and high entropy oxides (HEOs) are suitable candidates for their optimal electronic structures and stability but suffer from demanding synthesis. Here, a low-cost fluorine-lodged high-valent high-entropy layered double hydroxide (HV-HE-LDH) (FeCoNi2F4(OH)4) is conveniently prepared through multi-ions co-precipitation, where F- are firmly embedded into the individual hydroxide layers. Spectroscopic detections and theoretical simulations reveal high valent metal cations are obtained in FeCoNi2F4(OH)4, which enlarge the energy band overlap between metal 3d and O 2p, enhancing the electronic conductivity and charge transfer, thus affording high intrinsic OER catalytic activity. More importantly, the strengthened metal-oxygen (M-O) bonds and stable octahedral geometry (M-O(F)6) in FeCoNi2F4(OH)4 prevent structural reorganization, rendering long-term catalytic stability. Furthermore, an efficient three-phase reaction interface with fast oxygen transportation was constructed, significantly improving the ORR activity. ZABs assembled with FeCoNi2F4(OH)4@HCC (hydrophobic carbon cloth) cathodes deliver a top performance with high round-trip energy efficiency (60.6% at 10 mA cm-2) and long-term stability (efficiency remains at 58.8% after 1050 charge-discharge cycles).

Dual Fe/I Single-Atom Electrocatalyst for High-Performance Oxygen Reduction and Wide-Temperature Quasi-Solid-State Zn-Air Batteries.

Oxygen reduction reaction (ORR) electrocatalysts are essential for widespread application of quasi-solid-state Zn-air batteries (ZABs), but the well-known Fe-N-C single-atom catalysts (SACs) suffer from low activity and stability because of unfavorable strong adsorption of oxygenated intermediates. Herein, the study synthesizes dual Fe/I single atoms anchored on N-doped carbon nanorods (Fe/I-N-CR) via a metal-organic framework (MOF)-mediated two-step tandem-pyrolysis method. Atomic-level I doping modulates the electronic structure of Fe-Nx centers via the long-range electron delocalization effect. Benefitting from the synergistic effect of dual Fe/I single-atom sites and the structural merits of 1D nanorods, the Fe/I-N-CR catalyst shows excellent ORR activity and stability, superior to Pt/C and Fe or I SACs. When the Fe/I-N-CR is employed as cathode for quasi-solid-state ZABs, a high power density of 197.9mW cm-2 and an ultralong cycling lifespan of 280h at 20mA cm-2 are both achieved, greatly exceeding those of commercial Pt/C+IrO2 (119.1mW cm-2 and 47h). In addition, wide-temperature adaptability and superior stability from -40 to 60 °C are realized for the Fe/I-N-CR-based quasi-solid-state ZABs. This work provides a MOF-mediated two-step tandem-pyrolysis strategy to engineer high-performance dual SACs with metal/nonmetal centers for ORR and sustainable ZABs.

Tuning the structure and properties of carbon cloth by FeCl3intercalation for efficient two-electron oxygen reduction catalysis.

The advancement of various energy conversion and storage technologies hinges on the development of efficient and stable electrocatalysts for the oxygen reduction reaction (ORR). In this study, we report the enhancement of carbon cloth (CC) for robust ORR through an FeCl3intercalation reaction. Utilizing a thermal annealing method, FeCl3was intercalated into the graphite structure on the surface of CC, resulting in the creation of numerous defects and the incorporation of Fe species. These newly introduced defects play a pivotal role in activating the ORR via a two-electron pathway. The presence of Fe species further stabilizes the catalytic activity, leading to efficient and stable ORR performance. Our findings highlight the significance of defect engineering and Fe species incorporation in carbon-based materials for improved ORR catalysis and pave the way for the development of advanced electrocatalysts for energy-related applications.

Reaction-driven restructuring of defective PtSe2 into ultrastable catalyst for the oxygen reduction reaction.

PtM (M = S, Se, Te) dichalcogenides are promising two-dimensional materials for electronics, optoelectronics and gas sensors due to their high air stability, tunable bandgap and high carrier mobility. However, their potential as electrocatalysts for the oxygen reduction reaction (ORR) is often underestimated due to their semiconducting properties and limited surface area from van der Waals stacking. Here we show an approach for synthesizing a highly efficient and stable ORR catalyst by restructuring defective platinum diselenide (DEF-PtSe2) through electrochemical cycling in an O2-saturated electrolyte. After 42,000 cycles, DEF-PtSe2 exhibited 1.3 times higher specific activity and 2.6 times higher mass activity compared with a commercial Pt/C electrocatalyst. Even after 126,000 cycles, it maintained superior ORR performance with minimal decay. Quantum mechanical calculations using hybrid density functional theory reveal that the improved performance is due to the synergistic contributions from Pt nanoparticles and the apical active sites on the DEF-PtSe2 surface. This work highlights the potential of DEF-PtSe2 as a durable electrocatalyst for ORR, offering insights into PtM dichalcogenide electrochemistry and the design of advanced catalysts.

A Janus Platinum/Tin Oxide Heterostructure for Durable Oxygen Reduction Reaction.

Designing efficient and durable electrocatalysts for oxygen reduction reaction (ORR) is essential for proton exchange membrane fuel cells (PEMFCs). Platinum-based catalysts are considered efficient ORR catalysts due to their high activity. However, the degradation of Pt species leads to poor durability of catalysts, limiting their applications in PEMFCs. Herein, a Janus heterostructure is designed for high durability ORR in acidic media. The Janus heterostructure composes of crystalline platinum and cassiterite tin oxide nanoparticles with carbon support (J-Pt@SnO2/C). Based on the synchrotron fine structure analysis and electrochemical investigation, the crystalline reconstruction and charge redistribution at the interface of Janus structure are revealed. The tightly coupled interface could optimize the valance states of Pt and the adsorption/desorption of oxygenated intermediates. As a result, the J-Pt@SnO2/C catalyst possesses distinguishing long-term stability during the accelerated durability test without obvious degradation after 40000 cycles and keeps the majority of activity after 70000 cycles. Meanwhile, the catalyst exhibits outstanding activity with half-wave potential at 0.905V and a mass activity of 0.355AmgPt -1 (2.7 times higher than Pt/C). The approach of the Janus catalyst paves an avenue for designing highly efficient and stable Pt-based ORR catalyst in the future implementation.

Nitrogen-doped carbon embedded with heterostructured Co3Fe7-Co5.47N nanoalloys for electrocatalytic oxygen reduction reaction in zinc-air battery

The oxygen reduction reaction (ORR) is the cathodic process in zinc-air batteries, but its sluggish kinetics significantly limit the energy conversion efficiency of these batteries. Therefore, developing high-performance ORR electrocatalysts is essential to support the advancement of zinc-air battery technology. Herein, a nitrogen-doped carbon embedded with heterostructured Co3Fe7-Co5.47N nanoalloys (FeCo@NC-900) was fabricated, and its electrocatalytic ORR activity and stability of FeCo@NC-900 were investigated in alkaline media. The FeCo@NC-900 catalyst exhibited a half-wave potential of 0.84 V, a Tafel slope of 76.06 mV·dec−1, and an electron transfer number (n) of approximately 3.83 for ORR. A rechargeable zinc-air battery was assembled using FeCo@NC-900 as the air cathode, achieving an open-circuit voltage of 1.435 V and a maximum power density of 81 mW cm−2, along with good cycling stability.

Enhanced ORR kinetics and stability through synergy of Pt-Ni clustering and porous N-doped C/Ca aerogel support

The oxygen reduction reaction (ORR) is fundamental in numerous electrochemical energy conversion technologies, necessitating efficient catalysts to enhance reaction kinetics and reduce precious metal usage. This study focuses strategic clustering of Pt-Ni on Calcium Oxide/activated carbon (C/Ca) aerogels. Electrochemical analyses confirmed that incorporating Ni into Pt matrices significantly enhanced ORR activities with Pt25Ni75-C/Ca composition emerged as optimum. A positive shift in half-wave potential (905 mV vs. RHE) and impressive mass activity (72.50 Ag−1 at 85 V) highlight the potential of this composite as a highly effective and stable ORR catalyst. Pt-C/Ca demonstrated performance fluctuation, while Pt25Ni75-C/Ca showed remarkable stability after 40,000 cycles. Furthermore, C/Ca aerogels exhibited a significantly increased BET surface area, and the presence of Pt-Ni/pyridinic-N species on its surface C/Ca aerogel provided supplementary active sites that facilitated the adsorption and reduction of O2 during ORR.

Trifunctional Graphene-Sandwiched Heterojunction-Embedded Layered Lattice Electrocatalyst for High Performance in Zn-Air Battery-Driven Water Splitting.

Zn-air battery (ZAB)-driven water splitting holds great promise as a next-generation energy conversion technology, but its large overpotential, low activity, and poor stability for oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER) remain obstacles. Here, a trifunctional graphene-sandwiched, heterojunction-embedded layered lattice (G-SHELL) electrocatalyst offering a solution to these challenges are reported. Its hollow core-layered shell morphology promotes ion transport to Co3S4 for OER and graphene-sandwiched MoS2 for ORR/HER, while its heterojunction-induced internal electric fields facilitate electron migration. The structural characteristics of G-SHELL are thoroughly investigated using X-ray absorption spectroscopy. Additionally, atomic-resolution transmission electron microscopy (TEM) images align well with the DFT-relaxed structures and simulated TEM images, further confirming its structure. It exhibits an approximately threefold smaller ORR charge transfer resistance than Pt/C, a lower OER overpotential and Tafel slope than RuO₂, and excellent HER overpotential and Tafel slope, while outlasting noble metals in terms of durability. Ex situ X-ray photoelectron spectroscopy analysis under varying potentials by examining the peak shifts and ratios (Co2+/Co3+ and Mo4+/Mo6+) elucidates electrocatalytic reaction mechanisms. Furthermore, the ZAB with G-SHELL outperforms Pt/C+RuO2 in terms of energy density (797Wh kg-1) and peak power density (275.8mW cm-2), realizing the ZAB-driven water splitting.

Constructing Asymmetric Fe-Nb Diatomic Sites to Enhance ORR Activity and Durability.

Iron-nitrogen-carbon (Fe-N-C) materials have been identified as a promising class of platinum (Pt)-free catalysts for the oxygen reduction reaction (ORR). However, the dissolution and oxidation of Fe atoms severely restrict their long-term stability and performance. Modulating the active microstructure of Fe-N-C is a feasible strategy to enhance the ORR activity and stability. Compared with common 3d transition metals (Co, Ni, etc.), the 4d transition metal atom Nb has fewer d electrons and more unoccupied orbitals, which could potentially forge a more robust interaction with the Fe site to optimize the binding energy of the oxygen-containing intermediates while maintaining stability. Herein, an asymmetric Fe-Nb diatomic site catalyst (FeNb/c-SNC) was synthesized, which exhibited superior ORR performance and stability compared with those of Fe single-atom catalysts (SACs). The strong interaction within the Fe-Nb diatomic sites optimized the desorption energy of key intermediates (*OH), so that the adsorption energy of Fe-*OH approaches the apex of the volcano plot, thus exhibiting optimal ORR activity. More importantly, introducing Nb atoms could effectively strengthen the Fe-N bonding and suppress Fe demetalation, causing an outstanding stability. The zinc-air battery (ZAB) and hydroxide exchange membrane fuel cell (HEMFC) equipped with our FeNb/c-SNC could deliver high peak power densities of 314 mW cm-2 and 1.18 W cm-2, respectively. Notably, the stable operation time for ZAB and HEMFC increased by 9.1 and 5.8 times compared to Fe SACs, respectively. This research offers further insights into developing stable Fe-based atomic-level catalytic materials for the energy conversion process.

Enhanced oxygen reduction reaction with rare-earth metal-based Ce-N-C catalyst

An atomically dispersed single atom catalyst based on rare-earth metal, Cerium embedded into the porous N-doped carbon (Ce-N-C), has been synthesized by using metal-organic framework method. The Ce-N-C catalyst have been physiochemically and electrochemically characterized in detail. Transmission electron microscope studies revealed atomically dispersed Ce atoms on the N-doped carbon support. The electrochemical oxygen reduction reaction (ORR) kinetics of Ce-N-C-3 catalyst revealed an admirable activity with a half-wave potential of 0.89 V, nearly equal to state-of-the-art Pt/C catalyst. The K-L plots and RRDE measurements revealed a nearly direct 4 electron reduction of O2 to H2O by Ce-N-C-3 catalyst. In addition, the chronoamperometry studies with a simulated H2O2 environments clearly revealed the significance of Ce3+/Ce4+ redox couple in deactivating hydrogen peroxide and/or hydroperoxide radicals. The commendable ORR activity, stability and peroxide resistance of Ce-N-C-3 catalysts is credited to the high surface area, atomically dispersed Ce atoms, formation of Ce-N4-C active sites in the catalysts, evidenced from the XPS analysis, in addition to the significance of Ce3+/Ce4+ redox couple in the catalyst. Most importantly, chronoamperometric studies revealed clear evidence of Ce3+/Ce4+ couple significance, helping in effectively mitigating the peroxide related detrimental effects to the ORR catalyst.

Synergistic effects of Co/Fe bimetallic polymer catalysts for enhanced ORR/OER: Insights from thermodynamic and in-situ kinetic study

Bifunctional catalysts for oxygen reduction reaction and oxygen evolution reaction in Zinc-air batteries have been long pursued for the development of clean energy transformation devices. Yet, the underlying mechanism of the promoted electrocatalytic performance is still vague. Herein, a pyrolysis-free Co/Fe bimetallic phthalocyanine coordination polymer Co/Fe-TPDA-CP is firstly synthesized using heterometal tetra-aminophthalocyanines (MTAPcs, M=Co/Fe) as structural model and N,N,N’,N’-tetra(4-folmylphenyl)-p-phenylenediamine (TPDA) as linker. The Co/Fe-TPDA-CP exhibits the high oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) activities with low ΔE of 692 mV, superior to monometallic Fe-TPDA-CP and Co-TPDA-CP polymers. Density functional theory (DFT) calculation and thermodynamic analysis find that ORR and OER happened separately on Fe and Co sites, in which the presence of second metal modulates the d-band center and optimizes the intermediates adsorption, thereby improving the ORR/OER synergistically. Moreover, dynamic analysis explains that the enhanced ORR stability originated from the fast H2O2 decomposition catalyzed by Co-N4 sites. Furthermore, the Zn-air battery with Co/Fe-TPDA-CP electrode also exhibits a high peak power density (97 mW cm−2) and specific capacity (780 mA h g−1). Through the proof-of-concept bifunctional electrocatalyst with clear structure and synergistic mechanism, this work paves the way for future molecular oxygen electrocatalyst design.

Phosphor-doping modulates the d-band center of Fe atoms in Fe-N4 catalytic sites to boost the activity of oxygen reduction

Regulating the electronic structure by phosphor-doping is a preferred strategy to boost the performance of carbon-based catalysts for oxygen reduction reaction (ORR). Here, a porous Fe, P, N-codoped carbon catalyst (PCF-FeTz-900) is designed by a phytic acid-assisted thermal etching strategy, in which P atoms are first doped into the carbon matrix to form a stable PC bond, and then FeN4 sites are produced from Fe-2,4,6-Tris(2-pyridyl)-s-triazine complex (Fe-TPTz). Theoretical calculations suggest that the electrons are transferred from the doped P atom to the neighboring FeN4 sites, which facilitates the ORR at the Fe sites by reducing the energy barrier and the adsorption energy of intermediates. Additionally, the P-doped FeN4 (FeN4P) structure manifests a lower free energy difference than that of FeN4 and the d-band center of Fe is also lowered, which further ensures its higher ORR catalytic ability. As a result, the PCF-FeTz-900 catalyst exhibits superior ORR activity and stability in alkaline electrolyte, and the assembled primary zinc-air battery shows greater performances compared to the commercial Pt/C catalyst. This work can provide an effective pathway for modulating the performance of doped-carbon materials in energy conversion devices.

Factors influencing the stability of Pt-based ORR electrocatalysts in HT-PEMFCs: A theoretical investigation

Electrocatalyst stability is a key parameter for commercializing high-temperature polymer electrolyte membrane fuel cells (HT-PEMFCs). Here, we used density functional theory (DFT) to investigate the stability of Pt-based electrocatalysts by calculating the binding energy (ΔEb) of surface Pt atoms under working conditions. Our results show that Pt(111) is more stable than Pt(100) and Pt(110) under vacuum conditions. Stress hurts the stability of Pt(111), regardless of compressive or tensile stress. Most of the transition metals alloyed with Pt improve the stability of Pt(111), especially PtV, PtY, and PtTa, which increase the ΔEb by 0.60–0.70 eV (ΔΔEb). However, the stability of Pt is significantly destroyed under the working conditions of oxygen reduction reaction (ORR). The specific adsorption of ORR intermediates and electrolyte ions decreases the ΔEb of Pt(111) by 0.35–0.95 eV, and the effect of PO43-* is more significant. Furthermore, when the electric field of the electrochemical double layer is coupled with PO43-* specific adsorption, ΔΔEb further increases to 1.12 eV. Our results highlight the importance of the intrinsic ΔEb and the working conditions for the stability of Pt-based electrocatalysts. This work provides important guidelines for the design of stable ORR electrocatalysts for HT-PEMFCs.

Preparation of ultrathin sputtered gold films on palladium as efficient oxygen reduction electro-catalysts

Herein, we present the preparation of ultrathin gold (Au) films on different M (M = Pd, Pt, Rh, Ir, and Ru) electrodes (Au/M) using magnetron sputtering deposition for oxygen reduction reaction (ORR). The ORR electro-catalytic activities of prepared Au/M catalysts increase as follows: Au/Ru < Au/Ir < Au/Rh < Au/Pt < Au/Pd. Accordingly, the oxygen reduction catalytic behaviors of the Au-modified palladium (Au/Pd) thin films with various Au thicknesses (0.16, 0.24, 0.5, and 1 nm) are investigated in acidic environments. It is found that Au modifications can promote oxygen reduction performances due to the development of more catalytic active sites on the Pd catalyst through the existence of Au atoms. Noticeably, Au/Pd samples exhibit a connection in oxygen reduction ability as a function of Au thickness, with the ultrathin 0.16 nm Au/Pd being the most active ORR catalyst. Significantly, the 0.16 nm Au/Pd material demonstrates superior stability after 1000 potential cycles compared with the 0.16 nm Pt/Pd owing to the influence of Au coating and structurally stable surfaces. Therefore, surface modification with the deposition of Au films on Pd represents a favorable technique to boost both the ORR capability and stability of the electro-catalysts.

Gaseous Nitric Oxide As Probe Molecule for Fe-N-C ORR Electrocatalysts

Iron nitrogen carbon (Fe-N-C) electrocatalysts remain the most promising platinum group metal-free (PGM-free) catalysts for the oxygen reduction reaction (ORR) in polymer electrolyte fuel cells (PEFCs). Although significant progress has been made in recent years in improving both the ORR activity and stability of the Fe-N-C catalysts, further enhancement in the catalyst durability while maintaining the activity is imperative for the practical applications. One of the major factors that hinders the further enhancement of the catalysts is the lack of clear understanding of the nature of the active sites and density of the active sites in the Fe-N-C catalysts due to the complexity of the Fe-N-C catalysts’ composition and structure. Gaseous nitric oxide was proven to be a suitable probe molecule that can bond to Fe and impede the ORR of the Fe-N-C catalysts. In recent years, we have studied the effects of gas-phase adsorption and desorption of nitric oxide on the redox features and ORR activity on Fe-N-C catalysts synthesized by different methods. We have used various characterization tools to quantify the amount of nitric oxide adsorbed and to identify the adsorption sites and geometry, including electrochemical stripping, temperature programmed desorption, and in situ X-ray techniques. The corresponding results obtained will be summarized in this talk. The implication of these results on the nature of the ORR active sites of the Fe-N-C catalysts will be discussed.AcknowledgementsThis work was supported by the U.S. Department of Energy (DOE), Energy Efficiency and Renewable Energy, Hydrogen and Fuel Cell Technologies Office (HFTO) under the auspices of the Electrocatalysis Consortium (ElectroCat 2.0). This work utilized the resources of the Advanced Photon Source, a U.S. DOE Office of Science user facility operated by Argonne National Laboratory for DOE Office. This work was partially authored by Argonne, a U.S. Department of Energy (DOE) Office of Science laboratory operated for DOE by UChicago Argonne, LLC under contract no. DE-AC02-06CH11357.

MOF-Supported Intermetallic Pt-Ni Electrocatalyst for the Oxygen Reduction Reaction

The catalyst support materials demonstrate great influence on the performance and durability of oxygen reduction reaction (ORR) electrocatalysts. Metal organic frameworks (MOFs) have been the focus of many Pt alloyed catalyst supports due to their large surface areas and well-defined pore structures. MOF-based carbon supports and a special class of MOFs that have a zeolite-type structure, and Zeolitic imidazolate frameworks (ZIFs) offer high ORR activity and enhanced stability of Pt-alloyed catalysts due to their porous structure, large surface area, and good electrical conductivity. In this study, we used two different MOF-based supports, Mn-NC and ZIF-67 derived Co-NC, to synthesize a nitrogen (N)-doped intermetallic PtNi catalyst. The synthesized material exhibits enhanced ORR activity and stability in an acidic electrolyte that is superior to commercial Pt/C catalyst. The rotating disk electrode (RDE) measurements of the PtNi/Co-NC catalyst demonstrated that the mass activity (MA) and specific activity (SA) are 0.9 A mgPt -1 and 1.8 mA cm-2, respectively at 0.9 V. The synthesized PtNi/Mn-NC catalyst demonstrated 1.4 A mgPt -1 and 2.1 mA cm-2 at 0.9 V, which are higher than those achieved with the commercial Pt/C. The MEA performance of the MOF-based PtNi catalysts will also be discussed. The mechanism of the enhanced performance of the catalysts is being formulated, based on in situ X-ray absorption spectroscopy (XAS) analysis. This work provides a promising approach to improve the activity and stability of binary and ternary Pt-based electrocatalysts for ORR by the use of MOF-based supports.

In situ, fast constructing interface/doping-engineered NiCo bimetal-based composites boosting electrocatalytic oxygen reduction for zinc-air battery

Investigating cost-effective, high-performance, stable and durable oxygen reduction reaction (ORR) catalysts is imperative, yet it’s still a formidable obstacle in the advancement of metal-air batteries. In this research, NiCo-bimetallic oxides in situ combined with NiCo-bimetal alloy upon the surface of carbon-based matrix (reduced graphene oxide) (NiCo/Co-NiO/rGO) were synthesized by microwave hydrothermal treatment coupled with an ultrafast Joule heating shock process. The interfacial charge transfer between the bimetal alloy and metal oxide in NiCo/Co-NiO/rGO resulted in electron redistribution at the heterointerface, where *O species migrated to the NiCo alloy surface through Mn+-O-M0 (M=Ni, Co and n=2, 3) bonds, facilitating continuous electron transport between the two phases and unveiling added active sites. Introducing abundant oxygen vacancies by Ni3+ and Co3+ facilitated charge transfer between different valence states and led to forming more active sites, thus significantly enhancing ORR performance. More importantly, solid solution strengthening within the NiCo-bimetallic alloy mitigated the oxidation and corrosion of the catalyst. Therefore, the as-synthesized NiCo/Co-NiO/rGO(5 % Co) exhibited excellent ORR performance under an alkaline medium. It achieved a half-wave potential(E1/2) of 0.85 V(vs. RHE) and maintained 89.10 % of its current density after a 12-h long-term reaction. The assembled zinc-air battery (ZAB) employing this catalyst proved remarkable specific capacity (807.04 mAh·gZn−1), power density (95.54 mW cm−2) and cycling stability (over 240 h), outperforming that of commercial Pt/C+RuO2-based ZAB device. This study presents a viable approach for fabricating low-cost dual transition metal-based catalysts, thereby boosting their electrocatalytic performance and enhancing the efficiency and longevity of metal-air batteries.