Spray Technology Research Articles

Effect of La2O3 on hardness, wear resistance and corrosion resistance of WC/Fe90 iron-based composite coatings

In this paper, WC/Fe90 iron-based composite coatings were prepared using plasma spraying technology. The influence of rare earth oxide La2O3 on the microstructure and properties of the composite coatings was studied through microstructural characterization, phase identification, microhardness, wear resistance, and corrosion resistance. The results showed that the composite coatings were mainly composed of α-Fe, M7C3, Fe-Cr, FexCy, and other reinforcing phases. The addition of La2O3 promoted the decomposition of WC particles and improved the uniformity of the coatings. When the La2O3 content reached 1.0 wt%, the hardness was the highest, reaching 885.481 HV, which was 10% higher than that of the untreated coatings. The addition of La2O3 increased the friction coefficient but still improved the wear resistance. Compared to the coatings without La2O3, the mass loss due to wear was reduced by approximately 40%. Moreover, the addition of La2O3 formed a passive film on the surface of the coatings, effectively preventing the penetration of Cl- ions and refining the grain structure of the coatings, significantly enhancing the corrosion resistance. When the La2O3 content was 1.0 wt%, the corrosion resistance of the coatings was the best.

The effect of AlCrN, TiN and Ni-Cr-Nb coatings on the wear and corrosion performance of 45 # steel in 3.5 % sodium chloride solution

The press bar of the oil press is prone to corrosion and abrasion in the high-temperature and high-pressure environment, which reduces the quality of oil and the efficiency of agricultural production. In this paper, Ni-Cr-Nb, TiN and AlCrN coatings were prepared on the surface of press bar substrate by thermal spraying and multi-arc ion plating technology. The tests were analyzed by modern analytical methods such as HV-1000Z micro Vickers hardness tester, SEM, XRD and electrochemical corrosion. The results show that: Vickers hardness tester analysis shows that the surface hardness of AlCrN coating is 3.6 times higher than that of the base material, which is higher than that of several other coatings; SEM shows that the surfaces of the Ni-Cr-Nb, TiN and AlCrN coatings are smooth and even, the film structure is compact and uniform, and the thickness of the coating film is 5.67μm, 6.31 μm and 6.55 μm, respectively; XRD shows the elemental content of each coating, and the Al atoms in the AlCrN coating have good corrosion resistance; Electrochemical corrosion experiment shows that AlCrN coating has the biggest and most important advantages. It shows that AlCrN coating has the maximum potential and minimum corrosion current density, which indicates that its corrosion resistance is the best, followed by TiN coating, Ni-Cr-Nb layer of the corrosion resistance of the first two coatings, but better than the press bar substrate.

Tribological behaviour of Fe-based amorphous coating at elevated temperatures

Fe-based amorphous coatings (AMCs) were deposited using detonation spraying technology to investigate its performance in high-temperature wear conditions. The results indicate that the detonation-sprayed Fe-based AMC possesses a dense structure, low porosity, high amorphous phase content. At 300 °C, the coating has a maximum wear rate of 6.53 × 10−6 mm3 N−1 m−1, which is almost three times that at room temperature. The main wear mechanisms are oxidative wear, accompanied by fatigue stripping wear and adhesive wear. At 500 °C, the wear scar surface demonstrates increased toughness, resisting plastic deformation due to high-temperature softening. Additionally, partial crystallisation occurs, leading to an overall increase in the hardness of coating. Combined, these factors reduce the wear rate of the coating.

Innovating an electrostatic charging unit with an insulated induction electrode for air-assisted orchard sprayers

Orchard pesticide applications using electrostatic spraying technology enhance droplet deposition and reduce environmental pollution. However, the incorporation of charging systems into conventional air-assisted sprayers remains limited. This is primarily due to challenges such as the necessity for high air velocity to prevent droplet adherence to electrodes, electrode-nozzle design flaws, and safety concerns related to the high voltage used for charging. To address these issues, this study developed five charging units that employ insulated induction electrodes, eliminating exposure to external elements. These units were incorporated into an air-assisted sprayer to assess their effectiveness in charging spray droplets and improving deposition. The units successfully limited electrical leakage, even under high-voltage conditions (up to 18 kV) and in the absence of airflow. At an electrode voltage of 14 kV, and an air velocity of 27 m s−1, the electrostatic units achieved an average charge-to-mass ratio of up to 0.67 mC kg−1. Activation of the charging units significantly enhanced droplet deposition with an increase of 90% on the front and 3250% on the back surfaces of the artificial targets (aluminum plates). On real plant leaves, the increase was 54% on the front and 112% on the back surfaces compared with uncharged standard spraying.

Material system and tribological mechanism of plasma sprayed wear resistant coatings: Overview

Challenging environments in aviation, automotive, electric power, and various industrial sectors are increasing industry and technological demands, resulting in machine damage and energy loss from friction and wear between interacting surfaces. Addressing this issue requires the development of new and advanced materials, processing techniques, and surface modification methods to enhance performance and reduce friction and wear. Plasma spraying technology is essential for material surface reinforcement and modification because of its low cost and stability. This paper reviews and summarizes the research progress on plasma spraying wear-resistant coating material systems and tribological mechanisms, covering the working process and principles of plasma spraying equipment. It also details wear-resistant coating material systems, including iron-based, nickel-based, copper-based, other metal materials, oxides, and monoxide ceramic materials.Furthermore, it addresses the wear-resistant and friction-reduction mechanisms of wear-resistant coatings, aiming to summarize the tribological strengthening mechanism concerning wear resistance and friction reduction. Moreover, this paper covers aspects such as powder design, sealing treatment, laser remelting, and other methods for regulating the wear resistance of coatings, examining their influence on the wear resistance of coatings in material design, spraying process, and post-spraying treatment. Plasma spraying wear-resistant coatings should be used along with doping modification and other methods to study the new spraying materials; furthermore, the optimization of the spraying process and post-treatment methods should be investigated to prepare a wear-resistant coating that meets the performance of the actual working conditions. At the same time, ultrahigh temperature wear-resistant coatings and super lubricating coatings are also future research priorities. In addition, when comparing plasma transfer arc spraying technology and plasma enhanced high-speed arc spraying technology with plasma non-transfer arc spraying technology, the jet temperature is higher, and the cost is lower; however, since the process is still in its infancy, the follow-up should be strengthened in this area of technical research. This paper provides a theoretical basis and reference for researching plasma spraying wear-resistant coatings in various fields.

Preparation and Application of Degradable Lignin/Poly (Vinyl Alcohol) Polymers as Urea Slow-Release Coating Materials.

The massive amount of water-soluble urea used leads to nutrient loss and environmental pollution in both water and soil. The aim of this study was to develop a novel lignin-based slow-release envelope material that has essential nitrogen and sulfur elements for plants. After the amination reaction with a hydrolysate of yak hair keratin, the coating formulation was obtained by adding different loadings (2, 5, 8, 14 wt%) of aminated lignin (AL) to 5% polyvinyl alcohol (PVA) solution. These formulations were cast into films and characterized for their structure, thermal stability, and mechanical and physicochemical properties. The results showed that the PVA-AL (8%) formulation had good physical and chemical properties in terms of water absorption and mechanical properties, and it showed good degradation in soil with 51% weight loss after 45 days. It is suitable for use as a coating material for fertilizers. Through high-pressure spraying technology, enveloped urea particles with a PVA-AL (8%) solution were obtained, which showed good morphology and slow-release performance. Compared with urea, the highest urea release was only 96.4% after 30 days, conforming to Higuchi model, Ritger-Peppas model, and second-order dynamic model. The continuous nitrogen supply of PVA-AL coated urea to Brassica napus was verified by potting experiments. Therefore, the lignin-based composite can be used as a coating material to produce a new slow-release nitrogen fertilizer for sustainable crop production.

Manipulating Stem Cell Fate with Disordered Bioactive Cues on Surfaces: The Role of Bioactive Ligand Selection.

The development of 2D or 3D bioactive platforms for rapidly isolating pure populations of cells from adult stem cells holds promise for advancing the understanding of cellular mechanisms, drug testing, and tissue engineering. Over the years, methods have emerged to synthesize bioactive micro- and nanostructured 2D materials capable of directing stem cell fate. We introduce a novel method for randomly micro- or nanopatterning any protein/peptide onto both 2D and 3D scaffolds via spray technology. Our goal is to investigate the impact of arranging bioactive micropatterns (ordered vs disordered) on surfaces to guide human mesenchymal stem cell (hMSC) differentiation. The spray technology efficiently coats materials with controlled, cost-effective bioactive micropatterns in various sizes and shapes. BMP-2 mimetic peptides were covalently grafted, individually or in combination with RGD peptides, onto activated polyethylene terephthalate (PET) surfaces through a spraying process, incorporating nano/microscale parameters like size, shape, and composition. The study explores different peptide distributions on surfaces and various peptide combinations. Four surfaces were homogeneously functionalized with these peptides (M1 to M4 with various densities of peptides), and six surfaces with disordered micro- and nanopatterns of peptides (S0 to S5 with different sizes of peptide patterns) were synthesized. Fluorescence microscopy assessed peptide distribution, followed by hMSC culture for 2 weeks, and evaluated osteogenic differentiation via immunocytochemistry and RT-qPCR for osteoblast and osteocyte markers. Cells on uniformly peptide-functionalized surfaces exhibited cuboidal forms, while those on surfaces with disordered patterns tended toward columnar or cuboidal shapes. Surfaces S4 and S5 showed dendrite-like formations resembling an osteocyte morphology. S5 showed significant overexpression of osteoblast (OPN) and osteocyte markers (E11, DMP1, and SOST) compared to control surfaces and other micropatterned surfaces. Notably, despite sharing an equivalent quantity of peptides with a homogeneous functionalized surface, S5 displayed a distinct distribution of peptides, resulting in enhanced osteogenic differentiation of hMSCs.

An Original UV Adhesive Watermelon Grafting Method, the Grafting Device, and Experimental Verification

This study is aimed at traditional vegetable grafting using a large number of plastic clips, which cannot be recycled in time and cause serious pollution within the planting environment. This paper proposes a new grafting method based on a UV adhesive instead of plastic clips. First of all, a UV adhesive spray grafting device was designed. The structure includes seedling adsorption positioning mechanisms, a butt joint mechanism, a handling mechanism, a spray valve, a UV curing lamp, etc., to facilitate the adhesive spraying. For the rootstock and scion, a horizontal, lateral seedling and negative pressure adsorption and positioning method is adopted, with fluid dynamics simulation of the diameter and quantity of the adsorption holes in the rootstock adsorption mechanism carried out using Fluent 2022 R1 software and completion of the optimization of the parameters of the adsorption and positioning mechanism. The fluid volume method is used to simulate the adsorption and positioning mechanism. For optimization, the volume of fluid method (VOF) and the discrete particle method (DPM) are used in a coupled simulation of the UV adhesive spraying process, and the value range of the spraying influencing factors is determined: the selected glue pressure, atomization pressure, and spraying height for three-factor, three-level orthogonal simulation. A grafting test is also verification, deriving the significance ranking of their impact on the success rate of the grafting: atomization pressure > spraying height > glue pressure. Under the condition of a 0.25 Mpa atomization pressure, a 0.15 Mpa glue supply pressure, and a 10 mm spraying height, the grafting success rate for watermelon was 100%, the effective spraying rate was 83.03%, the healing success rate was 94.5%, and the length of the film was 7.86 mm. The results of the study can provide a research basis for the research and development of new types of spraying and grafting robot technology.

Enhancing the microwave absorption performance of graphite/Al2O3 composites through manipulating sheet resistance

AbstractThe graphite/Al2O3 composite was prepared using plasma spray technology, the material design, experimental methods, and process flow are introduced. The microstructure, chemical composition, and complex permittivity of the composite are investigated, and its performance to absorb electromagnetic waves is studied. The mechanism of interaction between chemical composition, microstructure, complex permittivity, and absorption performance is analyzed. Furthermore, a microwave absorber composed of graphite/Al2O3 and sheet resistance, and performance is discussed. The reflectivity of the composite coating with different periods and sizes and resistances is analyzed. The impedance and reflectivity of the designed absorber that contains sheet resistance are discussed, and its absorption mechanism is explained in detail. The results demonstrate that the microwave absorption performance of graphite/Al2O3 coating is enhanced by electromagnetic resonance of the sheet resistance. The designed absorber exhibits good wave‐absorbing performance and stability at the frequency of the 8.2–18 GHz range. When the sample thickness is 2.3 mm, the absorber achieves a reflection loss (RL) value of −16.8 dB at 9.8 GHz and a wide effective absorption bandwidth (EAB) of 9.8 GHz. It means that the RL below −10 dB can be obtained in the whole X band and Ku bands. These results proved that the EAB can be tuned and enhanced by manipulating sheet resistance.

Thermal shock resistance of a novel (Gd1/6Tb1/6Dy1/6Tm1/6Yb1/6Lu1/6)2Si2O7 environmental barrier coating

AbstractMulticomponent rare earth (RE) disilicates have been recognized as promising candidates for environmental barrier coatings (EBCs). In this work, a novel EBC system with (Gd1/6Tb1/6Dy1/6Tm1/6Yb1/6Lu1/6)2Si2O7 as top coat and Si as bond coat was deposited on SiC‐based substrates by atmospheric plasma spraying technology and subjected to 200 thermal shock cycles at 1350°C. The composition and microstructure evolution in the coating during thermal cycling were investigated using x‐ray diffraction analysis and scanning electron microscopy. The results show that the as‐prepared EBC remains dense and integrated, and no obvious spalling or penetrating cracks could be observed in the coating after 200 thermal shock cycles. Furthermore, the average thickness of thermal growth oxide layer between (6RE1/6)2Si2O7 top coat and Si bond coat is 0.71 ± 0.17 µm and 0.98 ± 0.23 µm before and after the thermal cycling, respectively, indicating the excellent thermal shock resistance of (6RE1/6)2Si2O7 EBC. The present study presents a novel EBC with excellent thermal shock ability and is expected to contribute to the development of EBC for advanced SiCf/SiC ceramic matrix composites.

Microstructure and Wear Performance of High-Velocity Arc Sprayed FeMnCrNiBNbAl Coating

In this study, FeMnCrNiBNbAl wear-resistant coatings were prepared via high-velocity arc spraying technology on the surface of Q235 steel. The effects of spraying distance, voltage, and current on the coating performance were studied via the orthogonal experimental method with microhardness and porosity as evaluation indicators, and the process parameters were optimized. The order of primary and secondary factors affecting coating performance were: spraying distance, voltage, and current. The optimized process parameters are: spraying distance 200 mm, voltage 36 V, and current 240 A. The coating prepared using the optimized process parameters has an average microhardness of 756 HV0.1 and an average porosity of 1.03%. The coating mainly consists of α-Fe, Fe-Cr, Ni-Cr-Fe, Al2O3, and (Fe, Ni) solid solution. The coating friction coefficient was 0.5 while that of the substrate was 0.7. The depth and width of the wear marks of the coating were 6.32 µm and 555.41 µm, respectively, which are 66% and 32% lower in comparison with Q235 steel under the same test conditions. The wear forms of this coating were mainly fatigue peeling and adhesive wear.

Painting with Metal: When History and Art Meet Thermal Spray

Abstract Cold spray technology provides a multidisciplinary approach to additive manufacturing at the intersection of science and art. This article describes the novel use of cold dynamic spray technology to create a large and complex 3D artwork that incorporates six different metals.

Design of multi-band flexible microstrip antenna based on micro drop jetting

Due to the high compatibility of micro-droplet jetting 3D printing technology within the realm of printed electronics, a flexible and miniaturized multi-band microstrip antenna was designed. The purpose of this is to extend the wireless signal response range of wearable devices and to investigate the feasibility of producing wearable devices with high efficiency. The antenna uses polydimethylsiloxane (PDMS) as the dielectric substrate and nanosilver as the conductive material for the radiating patch, demonstrating remarkable flexibility. The antenna’s structure underwent simulation and analysis through frequency sweeping using ANSYS HFSS simulation software. The outcomes illustrate the antenna operating within three frequency bands at 2.5GHz, 3.5GHz, and 5.8GHz, and the return loss is kept below -18dB for each central frequency. Simultaneously, it displays favorable flexibility. The radiation pattern of the antenna indicates that it has good directivity and no extra side lobes are generated. Ultimately, Antennas were fabricated using microdroplet spraying technology, and the final product’s characteristics and morphology were analyzed. The aforementioned findings demonstrate that micro-droplet jetting technology’s remarkable precision and efficiency render it a viable approach for the processing and production of flexible microstrip antennas.

The evolution and future of polymer cold spray technology

The evolution and future of polymer cold spray technology

Scalable one-step synthesis of reduced graphene oxide: Towards flexible transparent conductive films and active supercapacitor electrodes

The reduced graphene oxide (rGO) thin films have attracted much attention in flexible electronic devices and supercapacitors (SCs). However, the chemical reduction mechanism of GO needs to be clarified, and the one-step process at low temperatures for preparing high-quality rGO thin films from GO dispersions is still blank in the research field. Here, we propose a one-step operation to spray GO dispersions onto substrate or current collector under a hydroiodic acid (HI) atmosphere while simultaneously achieving the preparation of rGO thin films. This pioneering metal-free, transfer-free, fast, low-temperature, environmentally friendly, and scalable spraying technology enables large-scale production of high-quality rGO. This method realizes the preparation of highly conductive and high transmittance rGO thin films on flexible polyimide and polyethylene terephthalate substrates, as well as the preparation of rGO thin films on current collectors as SCs electrodes. Density functional theory calculations show that oxygen-containing functional groups on the surface of GO exhibit a stronger adsorption energy for HI, and have a low energy barrier during reduction by HI. Ab initio molecular dynamics simulated the possible reduction reaction path between GO and HI at 90 °C, demonstrating that HI molecules can effectively reduce GO. Furthermore, the sheet resistance of the transparent conductive film created using the method developed in this study reaches approximately 1000 Ω/sq (80 % transparency), and the specific capacitance of the SCs electrode film created in this method is 433.2 F/g (5 mV/s, 1 M H2SO4). Our study not only validates the efficacy of the one-step synthesis method for rGO thin films but also provides theoretical insights into the underlying reaction mechanism. This work holds significant promise for advancing applications in various electronics by facilitating large-scale production of high-quality rGO thin films.

Numerical Simulation of Flow Characteristics for Supercritical CO2-Sprayed Polyurethane Resin.

Conventional paint spraying processes often use small molecule organic solvents and emit a large amount of volatile organic compounds (VOCs) that are highly toxic, flammable, and explosive. Alternatively, the spraying technology using supercritical CO2 (scCO2) as a solvent has attracted attention because of its ability to reduce VOC emissions, but the flow characteristics of coatings have not been thoroughly studied. Therefore, we numerically simulate the spraying process based on the actual process of scCO2 spraying polyurethane coatings by computational fluid dynamics (CFD). The effects of inlet pressure and volume fraction of scCO2 on the fluid motion parameters inside the nozzle as well as the atomization effect of droplets outside the nozzle are investigated. The simulated results show that a fluid with a large volume fraction of scCO2 will obtain a smaller density, resulting in a larger velocity and a larger distance for the spray to effectively spray. Higher coating content and bigger inlet pressures will result in higher discrete phase model (DPM) concentrations, and thus a bigger inlet pressure should be used to make the droplets more uniform across the 30° spray range. This study can provide theoretical guidance for the process of scCO2-sprayed polyurethane resin.

Structure and properties of samples made from XH50BMTJuB-VI (EP648-VI) alloy produced by using selective laser melting process

The paper presented examines the composition, the structure and properties of samples made from the XH50VMTJuB-VI (hereinafter EP648-VI) alloy obtained by using the selective laser melting process (the SLM-process) in relation to manufacturing parts for aviation purposes. The authors carried out a comparative study of the samples’ structure and properties upon conducting such operations as depositing in two directions (horizontal and vertical), separate heat treatment and after hot isostatic pressing (HIP) followed by a standard heat treatment process applied for deformable semi-finished products made from the XH50VMTJuB-VI(EP648-VI) alloy. The authors inform that the manufacturing of samples by means of the SLM-process involved powders obtained through the technology of the vacuum-induction spraying of the molten metal jet with an inert gas (argon). The paper has established that samples obtained by using the HIP process with the application of the heat treatment (a vacuum high-temperature homogenization followed by a long-term aging) demonstrated the best set of mechanical properties, since the implemented complex process ensured the “healing” of pores and discontinuities in the structure, and strengthening by means of the intermetallic g¢-phase, while separations of the excess, needle-shaped a -Cr phase are fine and evenly distributed in the material structure. The authors noted that mechanical properties of samples under analysis were generally in compliance with the requirements set forth in the regulatory documentation for deformable semi-finished products made from the XH50VMTJuB-VI (EP648-VI) alloy, while underlining the increase in the level of impact strength of samples that underwent the HIP process, and the long-term strength of samples manufactured in the vertical direction compared to other options studied. Following the results of the analysis, the authors established that the SLM-process made it possible to manufacture products whose level of mechanical properties was close to the level of the deformable material, and even exceeded it in some cases.

Spraying performance and deposition characteristics of an improved air-assisted nozzle with induction charging.

Electrostatic spraying technology can improve the efficiency of pesticide deposition on the surface of leaves and reduce the environmental pollution caused by pesticide drift, which has an important prospect in agricultural pesticide application. To improve the deposition and penetration of droplets in the crop canopy, we designed and optimized an air-assisted electrostatic nozzle and conducted the spraying performance experiment. Parameters, such as charge-to-mass ratio (CMR) and particle size, were tested and analyzed to obtain the suitable operating parameters of nozzle. The results proved that the improved air-assisted electrostatic nozzle has good atomization and chargeability. There is a good charging effect with a charging voltage of 3,000-5,000 V, the CMR increased 127.8% from 0.86 to 1.97 mC/kg as the charge voltage increases from 1,000 to 4,000 V, at an air pressure of 1.0bar and liquid flow rate of 200 ml/min. Furthermore, we designed a multi-factor orthogonal experiment, which was conducted using a four-factor, three-level design to investigate the effects of operational parameters and canopy characteristics on droplet deposition and penetration. Analysis of variance (ANOVA) and F-test were performed on the experiment results. The results showed that the factor effect on droplet penetration, in descending order, was as follows: spray distance, leaf area index, air pressure, and air pressure × spray distance. The factor effect on abaxial leaf deposition, in descending order, was as follows: air pressure, spray distance, air pressure × charge voltage, spray distance × charge voltage, and charge voltage. For optimal droplet penetration and abaxial leaf deposition, option A 3 B 1 D 2 (air pressure 1.5bar, spray distance 0.2m, charge voltage 2,500 V) is recommend. The spray nozzle atomization performance and deposition regulation were studied by experimental methods to determine the optimal values of operating parameters to provide a reference for electrostatic spray system development.

Preparation and properties of vancomycin-loaded PLA-PEG-PLA microspheres by electrostatic spray technology

Abstract Vancomycin in sustained release still needs to be investigated. Polylactic acid (PLA) was widely used in the biomedical field for its good biocompatibility, especially in the field of controlled drug release. In this study, polyethylene glycol (PEG) was used to modify PLA to improve the hydrophilicity of the material. The synthesis of the block copolymers was proven by infrared and nuclear magnetic characterization and the hydrophilicity was tested. Vancomycin was immobilized by coaxial electrospray, and PLA-PEG6000-PLA was used as the shell layer. The parameters of coaxial electrospray under this material were explored, and the effects of concentration, voltage and temperature on the formation of microspheres were systematically studied. The optimum parameters were determined as follows: concentration 20 wt%, temperature 35 °C and voltage 14 kV. The maximum encapsulation rate and drug loading were calculated to be 89.54 ± 1.22 % and 15.33 ± 0.97 %, respectively, and the cumulative release of drug-loaded microspheres was less than 45 % in 24 h with a slow releasing time of more than one month. The drug loaded microspheres showed good sustained release and good control of burst release.

Skin Temperature-Triggered Switchable Adhesive Coatings for Wearing Comfortable Epidermal Electronics

Smart adhesives with switchable adhesion strength on demand are crucial for ensuring the stability of the epidermal electronics-skin interface and preventing skin damage caused by device detachment. However, challenges such as harsh triggering conditions, lack of precise control over material comprehensive performance, and difficulty in achieving micron-level controlled integration of materials on device surfaces hinder the application of switchable adhesives in epidermal electronics. Herein, we designed a coatable, thermally-triggered switchable adhesive that has a high adhesion of 68.8 N/m at skin temperature, e.g., 33 °C, and after a slight cooling, e.g., 20 °C, the adhesion decreases to 6.59 N/m, resulting in a high switching ratio of 10.4. The switching time is < 1 min. This unique property is achieved by combining side-chain crystalline polymers and self-adhesive polymers through a strategy of constructing core–shell particles. The results of thermal analyses, rheology, and solid-state nuclear magnetic resonance indicate that a rapid and reversible crystallization-melting transition within the material is the essence of the adhesion switching. By depositing the material on flexible electrodes using spraying technology, we have obtained an ultra-thin (<5 μm), and peelable on-demand epidermal electrode, demonstrating the advantages of emulsion materials in the fabrication of wearing comfortable devices.