Spray Pressure Research Articles

Ethanol Blend Effects on The Spray Properties of a Biodiesel Fuel by Ambient Pressure Variation

Diesel engine spray nozzles are crucial to pollutant generation and engine efficiency. Nozzle performance can be enhanced by adjusting the nozzle's internals. A successful demonstration of the nozzle would be one in which the spray's outcome was uniformly dispersed throughout a wide area, with the grains scattered similarly. The purpose of this research was to examine how a diesel-ethanol characteristic under normal atmospheric pressure (spray tip penetration, the velocity of spray, and spray angle) and, in general, to assess the performance of biodiesel fuel on diesel engines, a substantial amount of biodiesel and operational expenses for the engine are necessary. It was an experimental approach to the study. The research involved recording spray fuel at the nozzle. Using a 480 fps high-speed camera, we tested BD20, BD20E5, and BD20E10 fuel at three different ambient pressures (1 bar, 2 bar, and 3 bar). The injection pressure was 15 MPa, and the fuel temperature was 28.2 degrees Celsius. Spray tip penetration and spray velocity decreased and spray angle increased after ethanol was added to the mixture, consistent with the studies' findings. Lowered spray tip penetration, slower spray speeds, and a complete spray angle result from the increased ambient pressure.

Development of an IOT based Solenoid Controlled Pressure Regulation System for Precision Sprayer

Abstract: In recent years, Precision Agriculture has embarked a promising role in augmenting agricultural production and various farm mechanization. The present research was conducted to design and develop a Precision Spraying System (PSS) that is controlled by an Automatic Control System (ACS). PSS was equipped with micro-controller (NodeMCU), an analog pressure regulator, solenoid valve, diaphragm pump coupled with 12V DC motor; operated on a Iot platform BLYNK. A 3D printed full cone nozzle (0.2 mm orifice dia., cone angle of 95°) was designed to achieve desired spraying efficacy as per the canopy area and the need of the crop cultivated. Integration of PSS with ACS, intrigues a proper regulation on the valves (24V, 7.92W), the pump speed, pressure head and flow rates. The spray patternator test was conducted to evaluate the Delay Time Losses (DTL), application losses, effective spraying height and pressure. The test was conducted for 4 sets of increasing pressure (5.46, 6.24, 6.86 and 7.80 bar) and 3 sets of decreasing nozzle heights (890, 760 and 620 mm). The results revealed that the maximum average discharge collected from the Patternator tray was 0.45L/min (at pressure 7.80 bar; height 620 mm) and the minimum average discharge collected was 0.26 L/min (at pressure 5.46 bar; height 890 mm). The spray angle was found to vary from 72 to 82° and the percent (%) loss in discharge was estimated to maximum of 49.02% (at height 890 mm) and the minimum value of 11.76% (at height of 620 mm) suggesting possible wind drift with increasing nozzle height. Thus, the designed PSS is propitious to forefend all the ill effects of conventional spraying and it significantly reduces the DTL to 0.5 sec

Parameters Optimization and Performance Evaluation Model of Air-Assisted Electrostatic Sprayer for Citrus Orchards

Citrus orchards in Southeast Asia are commonly grown in hilly areas, where the terrain is unsuitable for the operation of crop protection machinery. Conventional spraying equipment used in hilly orchards have a poor deposition effect. In this paper, a new air-assisted electrostatic sprayer was designed for hilly citrus orchards. The orthogonal method was conducted to determine the optimal spray parameters of the sprayer. To evaluate the spray performance of the optimized air-assisted electrostatic sprayer, field tests were carried out on a citrus orchard with various cultivation patterns. Based on the data of the field tests, a comprehensive evaluation model was constructed to quantitatively analyze the performance of the sprayer. Results indicate that the optimal parameters are a spray pressure of 0.5 MPa, applied voltage of 9 kV and air flow velocity of 10 m/s. The optimized air-assisted electrostatic sprayer has the best performance in the citrus under dense fence cultivation pattern, followed by dense dwarf cultivation pattern. Comparing to the other sprayers tested, the air-assisted electrostatic sprayer greatly improves the spray coverage on the leaf surfaces (abaxial and adaxial) under various cultivation patterns.

Development and assessment of a novel servo-controlled spraying system for real time adjustment of the orientation angle of the nozzles of a boom sprayer.

Pesticide spray drift, which is the movement of pesticide by wind to any location other than the intended area, is hazardous to human, animal, food safety and environmental health. It is not possible to completely eliminate spray drift during spraying with field crop sprayers, but spray drift can be reduced by developing new technologies. The most common methods to reduce spray drift are carrying the droplets to the target with air-assisted spraying, electrostatic spraying, preferring air induction nozzles and boom shields. With these methods, it is not possible to make a change on the sprayer depending on the wind intensity during spraying. In this study, a novel servo-controlled spraying system was designed and developed to change the nozzle orientation angle in the reverse direction of the wind current to reduce the ground spray drift in real time and automatically in a wind tunnel. The displacement in the spray pattern (Dc ) was used as a ground drift indicator for each nozzle to evaluate the spray drift. The developed system, operated by LabVIEW software, calculated different nozzle orientation angles depending on nozzle types, wind velocities and spraying pressures. Orientation angles calculated for different test conditions achieved in reduction were up to 49.01% for XR11002 nozzle, 32.82% for AIXR11002 nozzle and 32.31% for TTJ6011002 nozzle at 400 kPa spray pressure and 2.5 m s-1 wind velocity. The developed system, which has a self-decision mechanism, calculated the nozzle orientation angle instantaneously according to the wind velocity. It has been observed that the adjustable spraying nozzle system, sprayed with high precision towards the wind in the wind tunnel, and the developed system have advantages compared to conventional spraying systems. This article is protected by copyright. All rights reserved.

A Proposed Seaplane Float in Water Entry Problem and Landing in Waves using Particle Based Method

Seaplane is the newly transportation mode which is developed in the Indonesian Archipelago Region. Originally, the seaplane is equipped by pair of the floats in function to withstand the aircraft load and maintain the seaplane on the water stably. One of the critical moments in the seaplane operation is in the landing phase in waves. The failure in the float performance can be led into severe conditions, even the capsize. In this paper, the aims are to determine the water impact characteristics and response of the proposed seaplane float by implementing the water entry case, calm water landing, and when landing in the periodic waves condition. The numerical model was developed using DualSPHysics based on Smoothed Particle Hydrodynamic to obtain more realistic and accurate prediction of the pressure, velocity fields, and water spray motion with droplets in complex shape of the float. According to numerical results and reproducible experimental data in this study, the 2D water entry and 3D calm and waves water problem were applied to reproduce the detailed characteristics of the interaction between the proposed seaplane float and the water surface with splashing. The paper showed that the developed model could be a useful tool to design the seaplane float for Indonesian seaplane in the future

Numerical simulation of the effect of a wind-assisted spraying device during continuous mining

The continuous mining face is the main dust-producing area in a coal mine. The dust produced endangers the physical and mental health of underground workers and increases their risk of pneumoconiosis. To improve the lack of spraying in the middle part of the continuous mining machine and the poor dust reduction effect, we developed a wind-assisted spraying device placed in the middle of the continuous mining machine. Spraying experiments have shown that a round nozzle with a 2.4-mm aperture containing an X-shaped guide core has a longer effective range and wider atomization angle. Numerical simulations have shown that when the spray pressure is 7 MPa, a dust reduction spray field with uniform droplet size distribution can be formed. After applying the spray parameters obtained in the coal mine field and using the dust removal device, the total dust concentration in the driver's area of the continuous mining machine was significantly reduced.

Experimental study on the atomization characteristics and dust removal efficiency of a fan-shaped nozzle for purifying working environment

The inadequacy of the existing research in characterizing the atomization performance of the whole atomization field by the local region at nozzle axis hinders the improvement of dust removal performance of a spray system, especially for fan-shaped nozzles with large atomization angle. To solve this inadequacy, 88 measuring points were designed in this study to reveal the spatial distribution characteristics of atomization parameters of a fan-shaped pressure atomization nozzle using a 3D Fiber Phase-Doppler Anemometer. Moreover, the atomization performance and dust removal performance of the whole atomization field under different spray pressures were characterized. The results showed that the spatial distribution of atomization parameters in the axis and radial direction of the nozzle was inhomogeneous. As the axial distance from the nozzle outlet increased, the average droplet size showed a trend of first decreasing and then increasing, the proportion of the droplet of 15-70 μm showed a trend of first increasing and then decreasing, while the average droplet velocity and droplet flux showed a decreasing trend. In addition, the spray orientation was perpendicular to gravity, and the atomization field was parallel to gravity, resulting in a significant difference in the average droplet size between the upper region and the axis. Compared with the upper and lower regions, the atomization effect at the axis was superior, manifested by higher average droplet velocity and droplet flux, indicating that characterizing nozzle atomization performance with atomization parameters at the axis will lead to overestimation. The increase of spray pressure can improve atomization performance and dust removal efficiency to a certain extent, but the improvement effect had a limit. The atomization field can be divided into atomization region, expansion region and contraction region, and the expansion region was considered as an effective dust removal region. These findings provide reference for the design and operation of a spray system.

Simulation of parameters effects on fluid flow behavior in the spraying nozzle: A case study of greenhouse cultivation

The study aims to investigate the effect of nozzle diameter size and pressure on the angle and flow rate of the spray nozzle in greenhouse cultivation. The misting system is a new method that is used to provide humidity and reduce the temperature of the greenhouse environment. The study used a factorial experiment in a randomized completely block design (RCBD) to investigate and compare the effect of pressure at three levels of 20, 40, and 60 bar on three types of fog sprayers (nozzle type of 0.05, 0.04, and 0.03) on the quality of spray pattern and particle distribution. The results of the analysis of variance showed that the treatments of spray type, pressure, and interaction of both treatments had a significant difference at the level of 1%. The highest spray angle of 84.93° is related to the pressure of 60 bar, and the lowest spray angle of 71.27° is related to the pressure of 20 bar. The pressure was directly related to the spray angle, and increasing the pressure increased the spray angle in the nozzle. The study also found that the best pressure in the new nozzle for the frequency distribution contour is 40 bar, and the new nozzle contours show that this type of nozzle has increased the uniformity of spraying. Overall, the findings suggest that controlling humidity and temperature in the greenhouse through the use of misting systems and optimized nozzle design can improve the speed and uniformity of plant growth and increase the quality and quantity of plant production in greenhouse cultivation.

Process and formulation parameters influencing the survival of Saccharomyces cerevisiae during spray drying and tableting

Probiotic microorganisms provide health benefits to the patient when administered in a viable form and in sufficient doses. To ensure this, dry dosage forms are preferred, with tablets in particular being favored due to several advantages. However, the microorganisms must first be dried as gently as possible. Here, the model organism Saccharomyces cerevisiae was dried by spray drying. Various additives were tested for their ability to improve yeast cell survival during drying. In addition, the influence of various process parameters such as inlet temperature, outlet temperature, spray rate, spray pressure and nozzle diameter was investigated. It was possible to dry the yeast cells in such a way that a substantial proportion of living microorganisms was recovered after reconstitution. Systematic variation of formulation and process parameters showed that the use of protective additives is essential and that the outlet temperature determines the survival rate. The subsequent compression of the spray-dried yeast reduced viability and survival could hardly be improved by the addition of excipients, but the tabletability of spray-dried yeast protectant particles was quite good. For the first time, loss of viability during compaction of spray-dried microorganisms was correlated with the specific densification, allowing a deeper understanding of the mechanism of cell inactivation during tableting.

Influence of Grinding Methodology and Particle Size on Coal and Wood Co-Combustion via Injection Flame Opening Angle

Today, more than 61% of the world’s electricity is generated by burning fossil fuels. The search for reducing the negative impact of such thermal power plants on the environment does not stop for a minute, one of the solutions to this problem is the partial replacement of coal with biomass. This method has proven itself most effective over the past five years. Co-pulverized combustion of coal and biomass has not found wide practical application, since the processes of grinding, mixing and subsequent spraying of such mixed fuels have not been fully studied. This study compares the influence of the method of grinding, mixing coal and biomass on the processes of spraying mixtures with a change in the pressure of the atomizing air. The results of the research showed that the joint grinding of coal and biomass contributes to the achievement of the minimum size of coal and wood and, as a result, leads to an increase in the opening angle of the torch, which will significantly improve the efficiency of flame combustion in the furnace space at the station. The most effective spray pressure of the mixed fuels was established, which was 3 bar. An analysis of the results obtained during the course of the research allows us to conclude that the mixing of coal and sawmill waste, followed by joint grinding in a ball mill, contributes to the effective grinding of biomass and coal particles to a finely dispersed state, which subsequently leads to a significant increase in the opening angle of the torch at any concentration of the mixture composition fuels.

Study on the influence of different factors on linear CCD online detection device for drug mixing concentration

In this experiment, the linear CCD mixing concentration online detection device was studied under five concentrations of carmine solution: 0.1 g/L, 0.3 g/L, 0.5 g/L, 0.7 g/L, and 0.9 g/L, for the factors that can affect the detection accuracy in the real spraying process (spray flow rate, spray pressure, liquid temperature, and light intensity). The results show the following results: different spray flow rates have less influence on the concentration detection results; the greater the concentration of the solution, the less the influence of the spray pressure on the detection; the smaller the concentration of the solution, the greater the influence of the spray pressure on the detection; the greater the concentration of the solution, the greater the influence of the liquid temperature on the detection; the smaller the concentration of the solution, the greater the influence of the liquid temperature on the detection; the smaller the concentration of the solution, the greater the influence of the liquid less.

Study on the effect of injection temperature and nozzle geometry on the flashing transition of liquid ammonia spray

Ammonia is a promising alternative fuel for carbon emission reduction in industry, transport, and power generation. For high-pressure combustion environment applications, direct injection of liquid ammonia (LNH3) is considered. Because of its thermophysical properties, and dependence on the injection and combustion environment conditions, the direct injection of ammonia in its liquid state can lead to flash-boiling, changing drastically the spray characteristics. In this study, we characterized the effect of injection temperature and nozzle geometry on the spray characteristics and transition to flashing using backlit imaging. Flow rates pressure curves and spray angles were obtained in a well-controlled environment and can be used as a database for simulation. Finally, some practical considerations on the design of nozzles are highlighted in the present work.

Performance of Drift-Reducing Nozzles in Controlling Small Weed Seedlings with Contact Herbicides

In many EU countries, spray applications should comply with increasingly stringent requirements regarding the drift reduction class of spray nozzles. Many farmers fear that the use of drift-reducing nozzles producing coarse droplet spectra may compromise the performance of contact herbicides on small weed targets. This study examined the effects of various ISO 03 drift-reducing flat-fan nozzles (pre-orifice and single and dual flat-fan air induction nozzles) differing in spray drift reduction class and spray pressure (2.5 bar, 5.0 bar) on (1) spray coverage, (2) droplet characteristics and (3) efficiency of contact herbicides bentazon and phenmedipham against cotyledon and 2-leaf stage plants of Chenopodium album and Solanum nigrum. Performance was compared to that of an ISO 03 standard flat-fan nozzle producing a finer droplet size spectrum. All sprayings were performed at a spray volume of 200 L ha−1. In most dose–response experiments, several drift-reducing flat-fan nozzles performed equally well as standard flat-fan nozzles, regardless of herbicide, spray pressure, growth stage or weed species. However, droplet size spectra of air-induction nozzles were too coarse for an adequate spray coverage and efficient application of contact herbicides on cotyledon stage plants of S. nigrum. In addition, the performance of air-induction nozzles in controlling difficult-to-wet C. album weeds with phenmedipham was better at 5.0 bar than at 2.5 bar. In contrast with droplet size characteristics, spray coverage characteristics determined on water sensitive papers were not good proxies for estimating the biological efficiency of contact herbicides. Air induction nozzles at 5.0 bar allow efficient control of 2-leaf targets, but nozzles emitting finer droplet spectra, such as pre-orifice nozzles, should be preferred for controlling cotyledon stage weeds at low-herbicide doses.

Experimental Study on Spray Cooling Heat Transfer of LN2 for a Large Area

Spray cooling has been considered one of the most promising thermal control methods of high-heat flux devices. Most of the spray cooling research focuses on electronic components as the main application object to achieve higher heat dissipation heat flow in ambient temperature regions for small areas. Water is the most common cooling medium. This paper investigates the application of spray cooling thermal control over large areas. In this study, the heat-transfer characteristics of liquid nitrogen (LN2) for large areas was investigated by conducting experiments. The test surface is 500 mm × 500 mm, which was cooled by a nine-nozzle array. The spray nozzles used in the experiment were conical nozzles with an orifice diameter of 1.6 mm, a spray angle of 120°, and a spray height of 42 mm. Liquid nitrogen was forcefully ejected from nozzles by the high pressure of a liquid storage tank to cool the test surface. According to the cooled surfaces, spray directions, and spray pressures, three groups of experiments were conducted. The results showed that the smooth flat surface has the best heat-transfer performance in three kinds of surface structures, which are macro surface, porous surface, and smooth flat surface. The heat-transfer coefficient varied by ±20% with different spray directions, and the surface heat-transfer coefficient increased linearly with increasing spray pressure. Most of the spray cooling research focuses on heat dissipation in the ambient temperature region for equipment over small areas. The results can benefit thermal control application in various fields. The research in this paper can provide a reference for the application of large-area spray cooling, and the application areas mainly include metal manufacturing processing cooling, aircraft skin infrared radiation characteristics modulation, and laser weapon equipment cooling.

Numerical simulation of the dynamic wetting of coal dust by spray droplets

The dust particles generated during coal mining and processing are generally removed by spray dust reduction. The dynamic process via which spray droplets wet and wrap coal dust can directly affect the spray dust reduction efficiency. Here, we analyzed the contact wetting and wrapping process of dust particles by droplets under different particle size ratios and different initial droplet velocities. The results show that the larger the particle size ratio θ of the droplets and dust particles, the greater the variation in the dimensionless spreading coefficient. When the particle size ratio is more than 2, the droplets can completely wrap the coal dust particles. If the initial velocity is too small, the droplets will shrink and return to form a single sheet after coming into contact with the coal dust. With increasing velocity, the dimensionless spreading coefficient increases rapidly, and the coal dust is moistened and rapidly wrapped. By experimenting with various spray atomization characteristics, when the spray pressure is 6 MPa，the droplet size distribution in the spray field accounting for the highest proportion is 10 μm. Under the optimized parameters, the settling efficiency of respirable dust at each measuring point of mine return air duct reaches 86.2% on average.

锥形风场式防飘喷雾流场特性及沉积性能试验研究

Conical wind field anti-drift spray is an innovative form of anti-drift operation using auxiliary air flow, which can resist the generation of vortex, and has the characteristics of reducing the droplets loss with wind at the vertical height. In order to explore the characteristics of spray flow field and droplet deposition performance under conical wind field, the structure and working principle were analyzed based on the basic principle of proton dynamics. Spraytec and PDPA system were used to explore the distribution characteristics of spray flow field. Box-Behnken experimental design was used to analyze the droplet deposition performance. The optimum combination of the working parameters with spray height is 0.46 m, the spray pressure was 0.34 MPa, the conical wind speed was 16.16 m/s, and the droplet deposition amount was 3.39µL·cm-2. The droplet deposition amount was optimal.

Theoretical and experimental studies on the oil-based emulsion spray.

Oil-based emulsion is a common herbicide formulation in agricultural spray, and its atomization mechanism is different from that of water spray. In this paper, a theoretical model based on the characteristics of spray sheets was proposed to predict the spray droplet size for oil-based emulsion spray. An image processing method was used to measure droplet size distributions for different spray pressures and nozzle configurations, and the measured results were used to validate the theoretical model. The results show that oil-based emulsion spray is characterized by the web structure constituted by perforations. The liquid originally occupied by spray sheets eventually gathers in these web structures. The proposed theoretical model is based on the size of the nozzle exit, the angle of spray sheets, and the perforation number in the web structure, which are relatively easy to obtain. The theoretical droplet size is in inverse proportion to the square root of the perforation number in the web structure while in proportion to the square root of the area of the nozzle exit. The captured images of spray sheets and the measured droplet size distribution show consistency with the theoretical prediction. The difference between theoretical results and measured volumetric median diameter is less than 10% for different spray pressures and nozzles.

Statistical Investigation of Rotary Fluidized Bed Agglomeration Process with Tangential Spray and In-Line Particle Size Measurement for PAT Process Control

A statistical design of experiments for a rotary fluidized bed agglomeration process is performed to improve both the knowledge of the process and the influence of the process parameters. Agglomerates of a pharmaceutical formulation are manufactured in a laboratory fluidized bed rotor apparatus with a tangential spray nozzle. Particle size is measured in-line over the entire agglomeration process with a spatial filter velocimetry probe installed directly in the process chamber and off-line with dynamic image analysis for comparison. The influence of the process parameters spray rate, spray pressure, rotor speed, and process air temperature on the fluidized bed is investigated using a central composite design. In-line measurement of particle size is possible over the entire rotor process. Spray pressure, spray rate, square of process air temperature, and some interactions proved to be statistically significant. Particle size measured with spatial filter velocimetry and dynamic image analysis indicates good agreement and a similar trend. The successful application of particle size measurement in a fluidized bed rotor agglomeration at a laboratory scale using spatial filter velocimetry to improve process control and reduce the risk of failed batches serves as the basis for transferring to a production scale.

Analysis the Effect of Size Variation and Spraying Pressure of Steel Grit on Corrosion Rate of Astm A36 Steel Materials

ASTM A36 steel is a steel commonly used in shipbuilding construction. The property of steel that is highly avoided is susceptible to corrosion or corrosive which can reduce the strength of the structure. Over time, technology has developed, and methods have been found to inhibit the rapid rate of corrosion, coating process is one of them. The success rate of coating process is also strongly influenced by the surface preparation process. The surface preparation process in this study was by differentiating the size variations of the SG18, SG25, and SG40 steel grit abrasive materials and the spraying pressure of the 5 bar, 6 bar, and 7 bar abrasive materials and the provision of scratch defects on the specimens that had been coated with epoxy primer paint. The purpose of the research conducted was to analyze variations in size of the abrasive material, the spraying pressure of the abrasive material, and which combination of variations is the best for specimens considered to have been scratched. In each variation, the value of the corrosion rate will be increased when the size of the material increased and the value of the corrosion rate increases when the spraying pressure decreases. The results obtained from this study indicate that the lowest corrosion rate value is 0.0027 mmpy with the outstanding category of the variation used, which is grit SG40 steel abrasive material and at a pressure of 7 bar.

Spray Deposition and Quality Assessment at Varying Ground Speeds for an Agricultural Sprayer with and without a Rate Controller

Ground speed variations are common and unavoidable during pesticide applications with agricultural sprayers. Field tests were conducted to evaluate the effect of varying ground speeds on spray deposition and quality with a commercial agricultural boom sprayer without a rate controller (CNS) in 2021 and equipped with a rate controller (SRC) in 2022. During each year, the sprayer boom was split evenly among three different nozzle types (XRC, AIXR, and TTI) to attain different droplet sizes (medium, very coarse, and ultra-coarse, respectively). Prior to testing, the sprayer was calibrated to deliver an application rate of 187 L ha−1 at a spray pressure of 207 kPa and ground speed of 9.7 km h−1. For spray deposition and quality assessment, pesticide applications were made at five different ground speeds of 9.7, 12.9, 16.1, 19.3, and 22.5 km h−1, and data were collected by placing water-sensitive paper at different locations across the sprayer boom and in the field. Results for CNS indicated that spray deposition reduced significantly (p < 0.05) with an increase in ground speed across all three nozzle types, primarily due to a decrease in the quantity of spray droplets applied per unit area. The quantity of spray droplets and spray deposition was more consistent among the ground speeds for SRC. Ground speed affected spray quality for both CNS and SRC; however, the spray quality variations were greater for SRC due to an increase in spray pressure with ground speed. Among nozzle types, the trends in spray deposition and quality were similar for the XRC and TTI nozzles as observed for CNS and SRC. However, the AIXR nozzle showed inconsistent spray deposition and quality as ground speed varied. The results of this study indicated agricultural sprayers equipped with a rate controller provide adequate and consistent spray deposition compared to conventional sprayers (no rate controller) when ground speed changes occur during pesticide applications. While spray quality is also affected when using a rate controller, best management practices including proper nozzle selection and application at nominal ground speeds should be followed to minimize these effects and ensure effective technology utilization.