Ammonia (NH3), as a green energy carrier, potential transportation fuel and chemical for fertilizer synthesis, plays an indispensable role in the agricultural, plastic, pharmaceutical and textile industries1. Industrially, NH3 manufacturing is dominated by the Haber–Bosch (HB) process, which consumes more than 2% of the global energy supply, and releases 1.87 tons of greenhouse gas, carbon dioxide (CO2), per 1 ton of NH3 2. This energy-intensive process is also inefficient and relatively low conversion ratio are achieved due to unfavorable chemical equilibrium 3. Hence, it is of great significance to develop alternative routes for more efficient N2 fixation under milder conditions. Recently, a worldwide gold rush has been triggered, and many pioneering methods are being investigated to convert N2 to NH3, including biological catalysis 4, photocatalysis 5,6and electrocatalysis 2,7. Particularly, electrochemical reduction of N2 to NH3 is thermodynamically predicted to be more energy efficient than the HB process by about 20% 7,8 . An electrochemical process could also provide the benefit of reducing greenhouse gas emission as the source of H2 is the electrolysis of water molecules instead of natural gas. With this scenario, ammonia would be synthesized in a carbon-neutral manner if renewable electrical energy is used.In the electrochemical N2 reduction reaction (NRR) system, though electrocatalysts are the paramount components, a rational cell design, synthesize and operation conditions are very vital 4. Most of recent studies have looked on a single parameter (or two) such as catalyst morphology, catalyst deposition and loading, nitrogen reduction potential or type, temperature, pressure and components of cell and electrolytes. However, the fact that NRR and catalyst deposition is a multistep process, sampled parameters study might not provide sufficient information about the actual electrocatalytic process. Therefore, our group tried to determine the best working conditions and ways of designing NRR experiments in order to draw conclusions on the process efficiency in terms of charge used and NH3 yield. In the present study, electrochemically deposited Ru metal catalysts have been investigated. It is found that in ambient reaction conditions and in highly concentrated electrolytes, a Faradic Efficiency as high as 1.2 % can be reached by optimizing the Ru deposition morphology and deposition time (loading), as well as the NRR potential, nature of cation/anion exchange membranes and size of the counter cations in the electrolyte. This is a 4-fold improvement compared to the maximum efficiency reported 4 with the same catalyst (< 0.3 %).
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