This paper describes a system for control and monitoring of plants for production of ecologically pure fuel biodiesel, which is obtained by transforming vegetable oils into fatty acid methyl esters by the reaction of transesterification. The automation provides synchronized operation of installed devices and equipment, protection and blockage of devices in the cases of irregularities, optimum energy consumption, elimination of subjective factor influences, increased efficiency of the plant and achievement of required product quality. It also enables prediction and diagnosis of faults, prevention of the occurrence of anomalies and ensures quality system maintenance and continual production. The supervisory control system is based on PLC and SCADA configuration with decentralized and distributed control of the component parts of the plant. All technical units are monitored (transformer station, diesel generator, storages with decanters of crude vegetable oil, methanol, glycerol, acids, additives and the final products - biodiesel, energy supply unit with a nitrogen station and a compressor plant, production process, as well as the fire protection system). Control units (local PLCs in feedback with operator panels), which are located in cabinets along the drives, collect local digital and analog values of process variables and forward control signals to the actuators. Certain deviations of the regulated values from the setup values cause the alarm set off in the form of light and sound warnings on local panels and the monitor at the dispatch center, with the message relating to the cause, location and time of the disturbance and requiring from the operator to confirm the notice of the alarm. Visual interpretation of the drive components, tabular and graphical representation of characteristic values on dynamic screens enables the operator to monitor the entire production process. Monitoring of the status of each component is also enabled at SCADA in the dispatch center. Control and supervision provide: measurement of process parameters and variables; receiving, processing and displaying the process measurements in the form of tables and trend graphs; visualization of drive status; chronology of events and analysis; monitoring and processing of warning and alarm signals; the possibility of local, remote automatic and remote manual control of individual objects, as well as generating and presenting daily and periodical reports.
Read full abstract