Digital twin is to make full use of the physical model, sensor update, operation history and other data to integrate multidisciplinary, multi-physical quantity, multi-scale and multi-probability simulation process, and to complete the full life cycle process of the corresponding physical equipment in the virtual space. In this paper, digital twin technology was used to simulate the production process of a pharmaceutical workshop, thus realizing solvent recovery by an azeotrope system separation process. The separation was optimized by multi-objective genetic algorithm. separation process, wherein the polynomial curve fitting and entropy-weighted TOPSIS data evaluation algorithms were combined to optimize the operating parameters, then the solvent purity and yield reach 99.96 % and 77.9 %, respectively, which is much higher than the corporate requirements. In addition, the effectiveness of the digital twin in providing data-driven prediction capability was verified by a CNN-LSTM-based regression prediction model, and the CNN-LSTM model has an accuracy of more than 98.9 % for all prediction results. Finally, a 3D visualization model was built using the Unity engine, enabling researchers to visualize and explore changes in key metrics during the separation process. This study can provide some guidance for digital transformation and intelligent development in pharmaceutical industry.
Read full abstract