ABSTRACT Herein, a simple, superhydrophobic, superoleeophilic and low cost microextractor Au nanparticles (Au NPs) based polyurethane (PUFs) solid platform (Au NPs/PUFs) has been developed as a promising sorbent for removal and recovery of Congo red (CR) textile dye from water bodies. The sorbent was characterised using UV-visible and SEM techniques. The procedure relied complete dye retention from the aqueous solution at pH 5.0–5.5 onto an Au NP/PUF extractor. Analytical assessments revealed that the Au NPs/PUFs combination significantly improves mass transfer of dye and enhances creation of active sites for CR retention. CR sorption by the sorbent fitted well with intra-particle diffusion and pseudo first-order kinetic models (R2 = 0.990). The enthalpy change, ΔH (37.8 kJ mol−1) indicates that dye extraction is endothermic whereas the entropy change, ΔS0 (116.6 J mol−1K−1), reveals a significant change in the entropy during dye uptake. The free energy change ΔG (3.12 kJ mol−1 at 298 K) of CR sorption indicated that the dye retention was not spontaneous at all temperatures. A twofold sorption mechanism involving absorption accompanying ‘solvent extraction’ and/or ‘weak ion exchange’, combined with surface adsorption of dye is proposed. Sorbent packed mini column demonstrated effective percent removal and recovery (101.8%) of CR from water samples using acetone or NaOH as an eluting agent. The study expands the utility of Au NPs/PUFs for reusability and spectrophotometric sensing of trace levels of CR in water. The key attention also includes integrating PUFs utility by improving the selectivity and sensing properties towards textile dyes.
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