As environmental pollution has intensified, the importance of recycling spent lithium-ion batteries (LIBs) has significantly increased. Valuable metals contained in LIBs are typically recovered through processes such as leaching, precipitation, and solvent extraction. However, these recycling processes require large amounts of sulfuric acid and caustic soda, resulting in the generation of significant volumes of Na<sub>2</sub>SO<sub>4</sub> waste solution. In order to solve this problem, recent research has focused on using bipolar membrane electrodialysis (BMED) technology to split Na<sub>2</sub>SO<sub>4</sub> and simultaneously recover H<sub>2</sub>SO<sub>4</sub> and NaOH. This study investigated the process of recovering H<sub>2</sub>SO<sub>4</sub> and NaOH from Na<sub>2</sub>SO<sub>4</sub> solution using BMED in a threecompartment cell under constant current conditions. The study evaluated the effects of current density, initial Na<sub>2</sub>SO<sub>4</sub> concentration, and initial H<sub>2</sub>SO<sub>4</sub> and NaOH concentrations. Recovery of H<sub>2</sub>SO<sub>4</sub> and NaOH, current efficiency, energy consumption, and process time were analyzed to determine optimal conditions. Under optimal conditions (1.30 M Na<sub>2</sub>SO<sub>4</sub> solution at 360 A/m²), the recovery of H<sub>2</sub>SO<sub>4</sub> and NaOH were 77.35% and 75.18%, respectively. Energy consumption was 1.43 kWh/kg, with current efficiencies for the acid and base of 51.1% and 49.7%, respectively.
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