Interfacial reactions were studied at three different heat-treated oxide/metal bilayers (oxide: amorphous a-Al 2O 3 and metal: crystalline c-Ti, Ti 3Al or TiAl) by means of AES depth profiling. The different oxide/metal bilayers were sputter deposited on smooth silicon substrates, covered with a TiN thin-film diffusion barrier. The reactions at the oxide/metal interfaces were activated in a differential scanning calorimeter by heating the samples in an argon atmosphere at a linear heating rate of 40°C/min, between room temperature and different final temperatures (350 to 700°C). In order to characterize the reaction products, i.e. solid solution of oxygen in the α-Ti and the newly formed α 2-Ti 3Al phase, XPS and TEM investigations were performed on selected samples. The thermal stability of three interfaces was investigated in dependence of aluminium content and consequently with respect to the solubility of atomic oxygen in the metallic layers. Thermodynamic calculations revealed that the heat of solution of oxygen in the metallic layers is crucial for the interfacial reactions. The experimental results are consistent with thermodynamic data: the a-Al 2O 3/c-Ti interface shows the highest reactivity, followed by the a-Al 2O 3/c-Ti 3Al interface. In the a-Al 2O 3/c-TiAl bilayer no reaction was detected at the interface, indicating thermal stability up to 700°C. The mechanism of the chemical reaction at the interfaces of the different bilayers is discussed
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