In situ silica reinforcement of butadiene rubber (BR) was carried out by the sol-gel process using tetraethoxysilane (TEOS). BR was sulfur-cured, and the BR vulcanizates were subjected to soaking in TEOS at 30°C for 48 hours. The swollen samples were soaked in an aq. solution of catalyst under various conditions to conduct the sol-gel reaction of TEOS in the rubber matrix. Further, the vulcanizates were kept at 50°C for 72 hours. The catalyst used in this study was n-butylamine. The resulting vulcanizates were silica stocks by in situ filling technique, and were subjected to tensile tests. The effects of concentration of the catalyst (2, 10, 20wt%) and soaking temperature, i.e., the reaction temperature in the aq. catalyst solution (30, 40, 50°C) on in situ silica filling for reinforcement were discussed in term of tensile properties of the BR vulcanizates. The effect of soaking time (2, 5, 12, 30h) in the catalyst solution was also evaluated for the reinforcement. When the BR vulcanizate was soaked in 2wt% n-butylamine aq. solution at 50°C for 24 hours, the silica content became largest and homogeneous filling was found. Hence, the modulus of the vulcanizates became highest among the samples. The diameter of the in situ filled silica was ca. 30nm. The soaking time did not much influence on the in situ silica reinforcement of the vulcanizates.
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