Properties Of Slurry Research Articles

Evaluation and Optimization of Cement Slurry Systems for Ultra-Deep Well Cementing at 220 °C

With the depletion of shallow oil and gas resources, wells are being drilled to deeper and deeper depths to find new hydrocarbon reserves. This study presents the selection and optimization process of the cement slurries to be used for the deepest well ever drilled in China, with a planned vertical depth of 11,100 m. The bottomhole circulating and static temperatures of the well were estimated to be 210 °C and 220 °C, respectively, while the bottomhole pressure was estimated to be 130 MPa. Laboratory tests simulating the bottomhole conditions were conducted to evaluate and compare the slurry formulations supplied by four different service providers. Test results indicated that the inappropriate use of a stirred fluid loss testing apparatus could lead to overdesign of the fluid loss properties of the cement slurry, which could, in turn, lead to abnormal gelation of the cement slurry during thickening time tests. The initial formulation given by different service providers could meet most of the design requirements, except for the long-term strength stability. The combined addition of crystalline silica and a reactive aluminum-bearing compound to oil well cement is critical for preventing microstructure coarsening and strength retrogression at 220 °C. Two of the finally optimized cement slurry formulations had thickening times more than 4 h, API fluid loss values less than 50 mL, sedimentation stability better than 0.02 g/cm3, and compressive strengths higher than 30 MPa during the curing period from 1 d to 30 d.

Experimental study on the effect of mixing parameters on the rheological behaviour and micro-flocculation structure of ultrafine Portland cement slurry

The penetration diffusion of ultrafine Portland cement (UPC) slurry is closely related to its rheological behaviour and micro-flocculation structure. To date, there has been a need for more research investigating the impact of mixing parameters on the macro-micro hydrodynamic behaviour of UPC slurries. In this study, a series of macroscopic rheomechanical characterisation tests and microscopic in-situ tests of the flocculation structure of UPC slurries under various mixing parameters were conducted systematically by using a rotational rheometer and a focused beam reflectance measurement (FBRM) system. The effects of mixing speeds and times on the macroscopic shear stress-shear rate curves, rheological patterns, rheomechanical parameters, and the distribution of micro-flocculated particles of UPC slurries were investigated. The results indicate that the macroscopic rheomechanical parameters and microscopic flocculation coefficient of UPC slurry exhibit a decrease with increased slurry mixing speed. However, a “decrease and then increase” trend is observed with increased slurry mixing time. The smaller the powder size of cement and the lower the water-cement ratio of the slurry, the more sensitive the rheomechanical properties of the slurry are to the influence of the mixing parameters. A positive correlation exists between the macroscopic rheomechanical properties of UPC slurry and its microscopic flocculation coefficient. Increasing the slurry mixing speed or prolonging the early mixing time can destroy the microscopic flocculation particles of UPC slurry, a reduction in the flocculation coefficient of the slurry, and an improvement in the macroscopic fluidity properties. The research findings provide a foundation for improving the effectiveness of UPC grouting in the engineering field.

Eco-Friendly Shield Muck-Incorporated Grouting Materials: Mix Optimization and Property Evaluation for Silty Clay Tunnel Construction

As shield tunnels increase, managing shield muck strains construction and the environment. To mitigate this problem, shield muck replaced bentonite in silty clay to improve synchronous grouting slurry. Initially, the physical attributes and microstructural composition of shield muck were obtained, alongside an analysis of the effects of the muck content, particle size, and general influencing factors on the slurry properties through standardized tests and regression models. Subsequently, leveraging three-dimensional response surface methodology, admixture interactions and multiple factor impacts on the slurry were explored. Finally, utilizing the SQP optimization technique, an optimal slurry blend ratio tailored for actual project needs was derived for improved muck slurry. The findings reveal with the decreasing bleeding rates as the muck content rises, the particle size diminishes. An inverse relationship exists between the muck content and slurry fluidity. At soil–binder ratios below 0.6, a decrease in the soil–binder ratio intensifies the influence of the water–binder ratio on the slurry density, bleeding rate, and setting time. The fly flash–cement ratio inversely correlates with the slurry bleeding rate, while the ratio greater than 0.6 is positively correlated. For muck particle sizes under 0.2 mm, the fly flash–cement ratio inversely impacts the density, while over 0.2 mm, it correlates positively. The optimal proportion for silty clay stratum synchronous grouting slurry, substituting muck for bentonite, includes a water–binder ratio of 0.559, binder–sand ratio of 0.684, fly flash–cement ratio of 2.080, soil–binder ratio of 0.253, particle size under 0.075 mm, and water-reducing admixture of 0.06.

Effect of La2O3-MgO ratio on the microstructure and properties of Si3N4 ceramics fabricated via digital light processing

Due to the low powder content characteristic of digital light processing in the preparation of ceramic green bodies, significant challenges arise in obtaining high-density, high-performance Si3N4 ceramic. Sintering aids exert a critical influence on the densification and properties of Si3N4 ceramics. To further improve the performance of 3D-printed Si3N4 ceramics, Si3N4 ceramics were fabricated using DLP technology combined with gas pressure sintering employing different ratios of La2O3-MgO as sintering aids. The ceramic slurries, microstructures, and ceramic performance were studied systematically. The results showed that increasing the proportion of· La2O3 powder enhanced the rheological and curing properties of Si3N4 ceramic slurries. Varying the La2O3-MgO ratio affected the composition of the liquid phase, leading to differences in the densification and grain growth of Si3N4 ceramics. The average grain size increased with higher ratios of La2O3-MgO, and reached a maximum value of 0.91 μm with a ratio of 9:1. With the increase of the La2O3-MgO ratio, the bulk density and shrinkage rate of the ceramics initially increased and then declined. In addition, the flexural strength and fracture toughness of the ceramics peaked at a ratio of 3:7 for La2O3-MgO, measuring 577 ± 16.28 MPa and 5.84 ± 0.17 MPa m1/2, respectively. These results demonstrate that high-performance Si3N4 ceramics can be effectively prepared using DLP technology by adapting the ratio of sintering additives.

Investigation of mixing performance and safety characteristics of polymer-based energetic materials simulant via screw-pressing blending extrusion charges

The present study introduces a screw-pressing charging method to tackle deficiencies in automation and charge uniformity during the melt-casting of polymer-based energetic materials. To ensure the safety of the experiments, this study used inert materials with similar physical properties to partially substitute for the actual energetic components in the preparation of simulant materials. By thoroughly analyzing slurry physical properties, a simulation framework and an extensive performance evaluation method were developed. Such tools guide the design of the structure and configuration of process parameters. Results demonstrate that employing the Pin element significantly enhances radial mixing within the screw, minimizes temperature variations in the slurry, and improves both efficiency and safety in the mixing process. Further, adjustments such as widening the cone angle of the barrel, modifying the solid content of the slurry, and varying the speed of the screw can optimize the mechanical and thermal coupling in the flow field. These adjustments promote higher-quality slurry and create a safer production environment for the extrusion process.

Particle Dynamics Study on Influencing Factors of Ice Slurry Flow Characteristics in District Cooling Systems

In district cooling systems, substituting the conventional cooling medium with ice slurry represents an ideal approach to achieve economical operation. During pipeline transportation, ice slurry exhibits heterogeneous flow characteristics distinct from those of pure fluids. Consequently, investigating the flow field characteristics of non-homogeneous ice slurry, quantitatively analyzing the rheological variations and flow resistance laws due to the uneven distribution of ice particles, and standardizing the comprehension and depiction of flow patterns within ice slurry pipes hold significant theoretical importance and practical value. This study analyzes the heterogeneous isothermal flow characteristics of ice slurry in a straight pipe by employing particle dynamics and the Euler–Euler dual-fluid model. Taking into account the impact of ice particles’ non-uniform distribution on the rheological properties of ice slurry, a particle concentration diffusion equation is incorporated to develop an isothermal flow resistance model for ice slurry. The flow behavior of ice slurry with initial average ice particle fractions (IPFs) ranging from 0% to 20% in DN20 horizontal straight and elbow pipes is examined. The findings reveal that the degree of heterogeneous flow in ice slurry is inversely proportional to the initial velocity and directly proportional to the initial concentration of ice particles. When the flow velocity is close to 0.5 m/s, the flow resistance of ice particles exhibits a linear positive correlation with changes in flow velocity, whereas the flow resistance of the fluid-carrying phase displays a linear negative correlation. As the flow rate increases to 1 m/s, the contribution of each phase to the total flow resistance becomes independent of the initial velocity parameter. Additionally, the drag fraction of the ice particle phase is positively associated with the initial concentration of ice particles. Furthermore, the phenomenon of “secondary flow” arises when ice slurry flows through an elbow, enhancing the mixing of ice particles with the carrier fluid. The extent of this mixing intensifies with a decrease in the turning radius and an increase in the initial velocity.

Effect of SiO2/AlOOH double-coated SiC powders on the properties of SiC ceramics by vat photopolymerization

Vat Photopolymerization (VPP) technology is expected to address the challenges of preparing high-strength, precise, and complex SiC ceramics. However, the poor printability of SiC powders and the low strength of the resulting SiC ceramics remain significant obstacles. To overcome these issues, this study proposes a SiO2/AlOOH double-coating method for modifying SiC powders. The effects of AlOOH content in the double coating on the properties of SiC powders, slurries, and ceramics were investigated. Additionally, the impact of sintering additives on the densification behavior and mechanical properties of SiC ceramics was examined. The results indicated that increasing the AlOOH content in the double coating decreased the UV absorption of the powders and increased the curing depth of the slurries, but also increased the viscosity of the pastes. Moreover, while increasing the AlOOH content in the double coating improved the densification and flexural strength of the ceramics, the effect was significantly less compared to optimizing the sintering additive. Using SiO2/AlOOH double-coated SiC powders containing 2.5 wt% AlOOH and 10 wt% Al2O3-Y2O3-MgO (mass ratio 1:8:1) sintering additives, SiC ceramics were prepared with a relative density of 91.1 ± 3.5 %, a Vickers hardness of 1685.6 ± 86.4 HV, and a flexural strength of 281.7 ± 14.4 MPa, much higher than that of other SiC ceramic prepared using the same process. This represents the highest flexural strength of SiC ceramics prepared by VPP technology to date, providing a new method for the preparation of high-strength SiC ceramics via VPP.

Effect of the main components in gasification wastewater on the surface properties of coal water slurry

AbstractCoal water slurry is an advanced and efficient clean coal technology; using gasification wastewater to prepare coal water slurry can recycle wastewater and improve energy utilization efficiency. As the complex substances in wastewater have a great influence on the slurry properties, the effects of organic matter, metal ions, and ammonia nitrogen in gasification wastewater on the surface properties of coal water slurry are studied in this paper in order to provide new ideas for slurry mechanism of coal water slurry prepared from wastewater. Results show the following: (a) Compared with ordinary coal water slurry, the concentration of coal water slurry prepared from wastewater with high organic content increased by 2.9%, while the concentration of coal water slurry prepared from wastewater with high ammonia nitrogen content decreased by 2.1%. (b) The contact angles of coal water slurry prepared with phenols, alcohols, and urethane are reduced by 2.8°, 6.3°, and 1.5°, respectively, so organic matter can change the hydrophilicity of coal particles and affect slurryability. (c) Mg2+ and Ca2+ have basically no effect on slurry. Fe3+ reduces the absolute value of Zeta potential by 33.1, and Cu3+ increases that by 22.8, as they affect the slurryability by changing the surface potential of coal particles and the absorption of additives. (d) Ammonia nitrogen influences the slurryability by changing the pH value of the slurry. The conclusion of the influence mechanism of organic matter, metal ions, and ammonia nitrogen in wastewater on slurryability can provide a technical reference for the selection of suitable wastewater to prepare coal water slurry.

Water-retaining slurry washcoat for high-loading and robust CuMnOx structured catalyst toward durable monoxide oxide purification from real flue gas

Structured catalysts play key roles in many industries with the advantages of low pressure drop and efficient mass transfer. The copper-manganese oxide (CuMnOx) as a cost-effective catalyst has been widely applied in gas purification, but still lack efficient structured catalyst due to the challenge in controlling its slurry and coating quality. In this work, this challenge was addressed by introducing the water-retaining agent (WRA) into slurry with sophisticatedly designed conditions. The effects of the type and dosage of WRA, pH value, and temperature on slurry properties including viscosity, stability, and water-retention were systematically studied, and the slurry property-coating quality relationship was correlated. The preferred slurry and coated layer could be segregated into sub-millimeter-sized water-retaining regions where catalyst and binder particles were well dispersed and connected. After slow release of water and organic during drying and calcination, the CuMnOx structured catalyst with uniform, defect-free and dense coating was obtained, showing high loading (>160 kg/m3), great mechanical strength (powder shedding rate < 1 wt%), and no blockage for practical use. The robustness of the structured catalysts was validated by a scale-up preparation of 2 m3 volume amount for CO purification from real ore-sintering flue gas in a steel plant, which achieved the CO catalytic efficiency maintaining over 90 % for more than 1440 h. This work showcases an efficient strategy for structured catalyst preparation and expands the gas purification application of the industrially-favored CuMnOx.

Microfluidic Shape Analysis of Non-spherical Graphite for Li-Ion Batteries via Viscoelastic Particle Focusing.

The size and shape of graphite, which is a popular active anode material for lithium-ion batteries (LIBs), significantly affect the electrochemical performance of LIBs and the rheological properties of the electrode slurries used in battery manufacturing. However, the accurate characterization of its size and shape remains challenging. In this study, the edge plane of graphite in a cross-slot microchannel via viscoelastic particle focusing is characterized. It is reported that the graphite particles are aligned in a direction that shows the edge plane by a planar extensional flow field at the stagnation point of the cross-slot region. Accurate quantification of the edge size and shape for both spheroidized natural and ball-milled graphite is achieved when aligned in this manner. Ball-milled graphite has a smaller circularity and higher aspect ratio than natural graphite, indicating a more plate-like shape. The effects of these differences in graphite shape and size on the rheological properties of the electrode slurry, the structure of the coated electrodes, and electrochemical performance are investigated. This method can contribute to the quality control of graphite for the mass production of LIBs and enhance the electrochemical performance of LIBs.

Waste to energy-study on the optimal types and dosage of additives for coal wastewater slurry

Abstract As a clean and efficient fuel derived from coal, coal water slurry can be produced by using industrial wastewater, promoting resource recirculation and environmental preservation. To maintain fluidity and stability during industrial applications of coal wastewater slurry, stabilizers play a crucial role. To promote the energy utilization of industrial wastewater, this article conducted a comparative study on different stabilizers for coal wastewater slurry. The results are as follows: (a) Compared with other stabilizers, xanthan gum makes the water separation rate of the coal wastewater slurry the lowest, and the slurry still maintained good stability after standing for 1 week and 1 month; (b) If the coal wastewater slurry requires a short storage time, the slurry properties with a blending ratio of 0.05% of xanthan gum will be the best; if the coal wastewater slurry requires a longer storage time, it can be made with a blending ratio of 0.10% of xanthan gum. The conclusion presented in this paper offers valuable insights for selecting stabilizers during the preparation of coal wastewater slurry.

Effect of Different Concentration of CO2 Gas Injected into Fresh Cement Paste Along with the Addition of Superplasticizer on the Mechanical Properties of Cement

This paper focused on examining the impact of injecting varying concentrations of carbon dioxide (CO2) gas on the mechanical characteristics of both the fresh and hardened states of cement paste. This study also considered the influence of the presence or absence of polycarboxylate superplasticizer in cement mixture on these properties. Many researchers discovered the benefit of CO2 gas utilization in cement mixture to accelerate the early strength of cement or concrete hydration by its carbonation that form calcium carbonate (CaCO3). The application method is to directly inject CO2 gas in a curing chamber for air-curing of precast concrete. Alternatively, carbonated water is mixed with cement during concrete mixing. However, the use of CO2 gas does not significantly improve the 28-day strength of concrete. This study explores how to improve the carbonation impact on mechanical properties of cement paste and apply it to ground improvement. In this study, the method adopted is direct injection of CO2 gas during cement slurry mixing with different injection duration. The influence of CO2 in the presence of superplasticizer (SP) in cement slurry was also studied as SP is generally used for grouting. The results showed that the carbonation of cement paste with additional of superplasticizer significantly affect its flow, viscosity and bleeding properties. Unlike samples with SP addition, the samples without SP addition showed higher compressive strength after 28 days of curing up to certain CO2 injection time. For all CO2 gas injection time, smaller porosity rates were observed for 7-day cured samples with SP addition compared to those without SP addition. This is due to accelerated carbonation due to SP presence in cement mixture. From the results, the optimum of CO2 gas injection time for one liter mixture of cement paste to improve its compressive strength (up to 123% increase) have been discovered. It can be inferred that the addition of superplasticizer in cement slurry reduces the amount of CO32- ions and Ca2+ ions during carbonation process of cement hydration products, which are strongly related to the pH level in pore solution. These ions play a significant roles in determining the mechanical properties of cement slurry.

Rheological properties of gangue-filled slurry based on L-pipe experiments

ABSTRACT The examination of rheological properties of gangue slurry is a crucial precondition for the application of gangue slurry in pipeline transportation. This study focused on the investigation of the rheological properties and hydraulic gradient of gangue slurry in a mining region located in northern Shaanxi. By employing the L-pipe test method, the research examined the impact of gangue particle size, slurry concentration, and conveying pipe diameter on the aforementioned characteristics. The findings indicated a positive correlation between the hydraulic gradient of the mine gangue slurry and the concentration of the slurry, whereas a negative correlation existed between the hydraulic gradient and both the particle size and pipe diameter. Additionally, the slurry flow rate was negatively connected with both the slurry concentration and particle size. The concentration of gangue-filled slurry had a positive correlation with both the shear stress and viscosity, whereas the particle size demonstrated a negative correlation with both properties. The optimal slurry concentration for conveying is between 70% and 75%. Furthermore, the ideal slurry particle size ratio is either 10:0 or 9:1, and the recommended pipe diameter is 125mm. The research findings offer theoretical support for the judicious selection of transport parameters when conveying gangue slurry.

Rheological performance regulation of solidified soil slurry for mine reclamation: Superplasticizer selection and structural characterization based on in-situ techniques

This paper focuses on the low cement content characteristic of soil slurry materials for mine reclamation, investigating the effects of three types of superplasticizers (polyester-based polycarboxylate (PCE), sodium lignosulfonate (SLS), and naphthalene-based (PNS)) on the flow properties of freshly mixed solidified soil slurry. It proposes a method combining shear rheology and micro-rheology experiments to complete the selection of superplasticizers. The rheological properties of the freshly mixed slurry were compared at different dosages of superplasticizers and various resting times. The results indicate that PCE at 0.4 % dosage exhibits the best dispersion effect in the solidified soil slurry. In-situ ATR FTIR, in-situ low-field NMR, and ζ-potential tests confirmed that PCE can effectively delay the solidification process of the soil slurry to maintain its fluidity. At a PCE dosage of 0.4 %, the spatial hindrance between slurry particles is reduced, increasing the proportion of “free water” in the solidified soil, with the ζ-potential not being the main factor affecting the rheological properties of the soil slurry. This study provides a theoretical foundation and solutions for regulating the early fluidity of solidified soil slurry materials used in the land reclamation of coal gangue in the Northwest mining areas of China.

Characteristics and modification mechanism of recycled waste silty clay slurry as the shield slag conditioner

The construction process of earth pressure balance shield (EPBS) generates a large amount of shield slag. In China, the conventional methods for treating shield slag involve crude landfill and stockpiling, resulting in increased cost and significant environmental issues. To expand the recycling of shield slag, this study proposes to use waste silty clay to completely replace bentonite as a conditioner in coarse-grained strata. Firstly, the physical properties of silty clay slurries are investigated with four additives. There are six modified silty clay slurries with good improved performance. Then, analyzing the rheological properties of six modified silty clay slurries, and verifying the feasibility of replacing bentonite slurry with modified silty clay slurry. Next, scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) and Zeta potential were used to analyse the micromechanisms, molecular structures and molecular forces of 14 % bentonite slurry, silty clay slurry with a soil-water ratio of 1:1, sodium carbonate 3 % and sodium silicate 0.1 % in a silty clay slurry with a soil-water ratio of 1:1. Finally, the slump test was carried out to verify the improvement effect of the modified silty clay slurry on the shield slag. The results show that sodium carbonate modified silty clay slurry has a higher interlayer water content and greater ion exchange capacity. When the soil-water ratio is 1:1 and the concentration of sodium carbonate is 3 %, the apparent viscosity and shear force of the modified silty clay slurries are between those of bentonite slurries with a concentration of 10 % and 14 %. Additionally, the modified silty clay slurry showed a stable microstructure and good residue amendment effect, making it suitable as a soil conditioner during EPBS construction in coarse-grained strata. This study offers a viable approach for recycling EPBS slurry.

(Invited) Zwitter Ion-Promoted Hybrid Sepiolite Membranes for Energy Applications

Functionalized natural clays exhibit significant potential as electrode materials, solid-state electrolytes and separators in energy storage and conversion devices. Features that evoke interest in clay minerals are their (1) porous structures and adsorption properties, (2) tunable surface areas, (3) remarkable thermal and mechanical stabilities, (4) abundant natural reserves, and (5) cost. By tweaking such features along with functionalization with desired molecules, they can be used as an ideal candidate for solid-state electrolyte and battery separators. Naturally occurring clays possess layered silicate structures with interchangeable, intercalated ions and tunable chemical properties. Among them, sepiolite, which is a hydrated magnesium silicate, is one of the most appealing clays having a high-aspect ratio. The blocks and channels in sepiolite with discontinuity in the external silica sheet expose a significant number of surface-silanol groups directly accessible to functionalize with organic and inorganic species. Moreover, its exceptionally high surface area and high cation exchange capacity (CEC) compared to other clays enables easy functionalization, thereby imparting exceptional mechanical durability and material properties that can be used for myriads of applications.In this work a sustainable, cost-effective, environmentally benign, carbon-neutral, and bio-friendly sepiolite clay composites have been developed using betaine and ionic liquid without the use of polymers, metals, or carbon-based precursors.Betaine-modified sepiolite clay composites have been synthesized to fabricate flexible and mechanically robust membranes. These membranes are characterized using powder X-ray diffraction, ATR-FTIR, XPS, surface area analyses, rheology, and imaging techniques (e.g., SEM). Morphological analyses reveal sepiolite possesses needle-shaped morphology in a highly aggregated state. The addition of betaine disaggregates such bundles, forming a 3D network with unique “clay anemone” structures. The XRD patterns are consistent with the literature reflecting no change in the d-spacing and corresponding 2θ value (d100 2θ = 7.4 ͦ) before and after betaine treatment. This provides strong evidence of modification limited to the external surface. ATR-FTIR spectra of the sepiolite-betaine composite membranes show the presence of 935, 1330,1391, and 1616 cm-1 frequencies that correspond to C-N-C, N-C-H, C-N and C=Ostretching respectively. This suggests the successful functionalization of sepiolite clay by betaine through an intercalation mechanism. Further, the electrochemical properties of betaine-modified sepiolite membranes are investigated by electrochemical impedance spectroscopy (EIS) measurements to study the ion dynamics of the hybrid membranes. The room temperature ionic conductivities of these membranes are measured using lithium perchlorate (LiClO4) in ethylene carbonate (EC) and dimethyl carbonate (DMC) mixed solvent (1:1). The concentration of LiClO4 is varied to monitor the change in ionic conductivity and ease of ion transfer through the membranes. The highest ionic conductivity is observed in 0.1M LiClO4 concentration which is superior to the ionic conductivity of sepiolite or hybrid materials with carbon-based precursors, metal ions, quantum dots, or polymers. Viscoelastic properties of the sepiolite slurries with varying concentrations of betaine are also studied to investigate the interaction mechanism between the sepiolite-betaine system and correlate the impact of these interactions on the structure and ionic conductivity of the hybrid sepiolite membranes. Contrary, the IL-sepiolite membranes exhibit superior ionic conductivity compared to betaine-sepiolite membranes, which gives a distinct advantage in the physicochemical and electrochemical properties. The composites are synthesized with varying concentrations of ionic liquid-to-clay ratios and pressed into pellets for conductivity measurements. The highest ionic conductivity of 1 x 10-2 S/cm is achieved by modifying the clay with 10 wt. % IL specimens. This helps to improve the ionic conductivity of the IL-clays. The XRD spectra of sepiolite-IL composites show almost no change in the 2 theta values and peak intensities compared to the pristine sepiolite, confirming the crystalline structure of the sepiolite clay is intact after functionalization with IL. The ATR-FTIR confirms the IL-sepiolite modification with the appearance of a new band at 1345 cm-1 that is attributed to -CH stretching frequencyfrom the alkyl chains of IL present in the clay structures.We have developed a new approach using earth-abundant silicate-based materials to synthesize hybrid zwitterion-modified sepiolite clay membranes. Such materials are not only flexible and mechanically durable, but they also exhibit enhanced ionic conductivity and show exceptional thermal and chemical durability at temperatures above 300 °C and with most aggressive organic solvents, making them a superior candidate for an ergonomic and eco-friendly membrane-based separator for energy devices and gas absorption. Current work is in progress to understand the fundamentals underlying the unique structure-property relationship of hybrid sepiolite, zwitterion-silicate interactions, and conductivity variance with sepiolite architectures, thereby exploiting newer and better properties for application in catalysis, flexible electronics, and biomedical fields. Figure 1

Particle grading and debinding process of zirconia ceramic based on digital light process

Digital light processing technology has the advantages of high molding accuracy and the ability to prepare complex structures, which is commonly used in the preparation of resin or ceramics. By mixing two particle sizes of zirconia powders, this paper successfully prepared a 60 vol% slurry with a low viscosity of 1.28 Pa s at shear rate was 50 s−1. By systematically studying the rheological properties of the mixed slurry, the curing depth was exceeding 100 μm at exposure time of 3 s. Furthermore, by investigating the debinding process of the printed sample, it is found that the sintering sample after debinding in vacuum has the highest density. This work has a positive significance for the preparation and debinding process of high solid loading ceramic slurry.

Study on the hydrate growth characteristics and rheology of silica-containing sand water-in-oil emulsion system

Understanding the transportability of silica-sand-containing hydrate slurries is crucial for production safety of non-consolidated natural gas hydrate reservoirs, especially when solid-state fluidization technology is utilized. Despite some research on silica sand and marine sediments’ influence on hydrate formation kinetics, rheological studies are scarce for systems with silica sands. The formation process of cyclopentane hydrates under the coexistence of hydrophilic silica particles and surfactants were observed. The effects of the concentration and particle size of silica sands as well as the water cut and surfactant concentration of emulsion on the rheological properties of hydrate slurries were investigated using a rheometer. The results indicated: (1) Hydrophilic sand aggregates were entrapped in water droplets, indirectly affecting the oil–water contact area due to the increase in water droplet volume, which was conducive to the combination of alkanes and water molecules to form a hydrate shell; silica particles provided nucleation sites at the oil–water interface to promote the adsorption and aggregation of cyclopentane molecules. (2) The synergistic effect of silica sand and surfactants significantly shortened the induction time of hydrates and increased the viscosity of the slurry. As the concentration of silica sand (1 wt%, 5 wt%, 10 wt%) increased, the induction time of hydrate formation decreased by 44.8 min. Within the concentration range below 5 wt%, the viscosity of the slurry increased as the concentration increased, with an amplitude of 13830.7 mPa·s. The induction time of hydrate formation decreased with increasing silica sand particle size (2 μm, 6.5 μm, 12 μm), but the size of silica sand particles had no significant effect on the viscosity of the slurry. (3) Hydrate slurries in all systems exhibited shear-thinning behavior. There was no obvious relationship between the yield stress of slurry under different silica sand concentrations. However, the yield stress of the slurry was inversely proportional to the size of silica sand particles. The yield stress decreased by 141.13 Pa when the size of silica sand particles increased from 2 μm to 12 μm. Overall, this study highlighted the influence of silica sand presence on flow safety assurance in solid-state fluidization technology.

Preparation of porous β-Si3N4/Si5AlON7 composite ceramics for digital light processing and study of mechanical and dielectric properties

Porous β-Si3N4/Si5AlON7 composite ceramics are anticipated to serve as high-temperature wave-transparent materials, yet the fabrication of high-performance porous β-Si3N4/Si5AlON7 composite ceramics remains a significant challenge. Addressing this issue, this study introduces a technique for crafting high-performance porous β-Si3N4/Si5AlON7 composite ceramics. This method involves the homogeneous blending of SiO2 and Si3N4 powders, followed by digital light processing and high-temperature liquid-phase sintering at 2000 °C. The impact of SiO2 content on various properties of the ceramic slurry and the resultant ceramics was thoroughly examined, including rheology, curing depth, microstructural morphology, phase composition, flexural strength, hardness, dielectric constant, and dielectric loss. It was observed that a SiO2 content of 30 % enables the slurry to fulfill the criteria for digital light processing, leading to the production of porous β-Si3N4/Si5AlON7 composite ceramics that exhibit outstanding mechanical and dielectric properties. Specifically, these ceramics demonstrated a flexural strength of 149.2 ± 7.2 MPa and a hardness of 11.8 ± 1.1 GPa. Moreover, at a frequency of 10 GHz, the ceramics exhibited a dielectric constant of 4.02 and a dielectric loss of 0.11, highlighting their potential as high-temperature wave-transparent materials.

Silicon carbide ceramics manufactured by digital light processing and low temperature sintering

The rapid development of additive manufacturing techniques enables the preparation of SiC ceramics with complex configurations; however, the high sintering temperature and defects-control are still great challenges during processing. Thus, SiC ceramics were prepared by digital light processing followed by liquid phase sintering using Al2O3–Y2O3 additives in this study. The photopolymerization of the SiC slurry, microstructures and mechanical properties of the sintered ceramics were investigated. The Al2O3–Y2O3 additives enhanced the curing ability of the photosensitive SiC slurries by reducing the absorbance and scattering of UV light. The liquid phase accelerated the densification of the ceramics by particles rearrangement and interfacial bonding. Thus, the flexural strength of the ceramics increased from 41.0 MPa to 62.8 MPa with sintering temperature increasing.