Sintering Of Powders Research Articles

Compact SiOC ceramic composite nanofiltration membranes by slow dip coating for water purification

In this work, novel silicon oxycarbide (SiOC) ceramic composite nanofiltration membranes with high performance were successfully synthesized at low sintering temperatures by gradual dip-coating approach for the first time. The slow dip-coating process facilitated improved wetting and even spreading of the precursor solution across the substrate. This controlled method ensured the formation of uniform and continuous SiOC ceramic membranes without the introduction of substantial defects or irregularities. Consequently, the systematic approach minimized the occurrence of pinholes, cracks and other structural imperfections in the SiOC ceramic membranes. The synthesis of the SiOC separation layer involved the sintering of polymeric polysilicon as precursor, which caused a lower decomposition temperature in contrast to the conventional method employing silicon carbide powder for sintering. The specific feature enabled a sharp decrease in the sintering temperature which was required for the formation of the separation layer. The prepared SiOC ceramic composite nanofiltration membranes exhibited good permeability with high rejection of dye molecules (>95%) and maintained stable water flux for at least 24 h, showing good long-term stability during cross-flow filtration. This progress provides new approach for the fabrication of compact ceramic nanofiltration membranes with low sintering temperatures, high separation efficiency and enhanced stability.

Hygroscopicity in Epoxy Powder Composites

Epoxy powders offer a low-cost way of manufacturing thick-section composite parts, such as those found in wind and tidal turbines. Currently, their processing cycle includes a lengthy drying stage (≥15 h) to remove ambient moisture. This drying stage prevents void defect formation and, thereby, a reduction in mechanical properties; however, it constitutes up to 60% of the processing time. Little research has been published which studies the drying stage or its optimisation. In the present work, experimental and simulated analyses are used to investigate the effects of hygroscopicity in epoxy powder composites. Tests are performed to quantify the void content of dried and undried laminates and to measure its impact on transverse flexural strength. Dynamic vapour sorption analysis is used to study the sorption behaviour of the epoxy powder. It is shown that the epoxy powder is slightly hygroscopic (1.36 wt%) and exhibits sorption behaviour that is characteristic of glassy polymers. This results in up to 4.8% voids (by volume) if processed in an undried state, leading to a 43% reduction in transverse flexural strength. A modified linear driving force model is fitted to the desorption data and then implemented in existing process-simulation tools. The drying of a thick epoxy powder composite section is simulated to investigate the influence of powder sintering on the duration of the drying stage. Process simulations reveal that a standard drying cycle prematurely sinters the powder, which inhibits moisture release. By maintaining the powder state, simulations show that the drying cycle can be reduced to 5 h.

Ultrahigh-strengthened intragranular κ-Al2O3 nanoparticles dispersed Mo composite prepared via SPS sintering of core-shell Mo nanocomposite powder

Oxide dispersion strengthening (ODS) is an effective method to improve the mechanical properties of Mo-based materials. However, the mechanical properties of traditional ODS-Mo composites are always limited by the coarsening and intergranular distribution of second-phase particles. In this work, an effective nano-reinforcement dispersion strategy was developed to fabricate an ODS-Mo composite with ultrafine grain and intragranular distribution of second-phase particles. Core-shell structural Mo nanocomposite powders, with internally distributed sub-10 nm Al2O3 dispersoids, were prepared by nano atomization doping (AD) followed by a chemical vapor transport growth strategy. Then, ODS-Mo composites with ultra-fine Mo grain (below 700 nm) and high-density intragranular κ-Al2O3 (below 20 nm) nanoparticles were prepared via spark plasma sintering (SPS), in which a coherent interface between κ-Al2O3 and Mo matrix was formed. The composites present remarkably improved hardness (above 500 HV), bend strength, and compressive yield strength (above 1664 MPa) at room temperature, with a suitable strain to fracture of 27.1 %. The calculation of strengthening mechanisms indicates that the enhancement was mainly attributed to the intragranular κ-Al2O3 nanoparticles. This nano-sized reinforcement distributed within the grain can more effectively pin dislocations and achieve dispersion strengthening in ODS-Mo composites. Therefore, this strategy can efficiently construct intragranular second-phase nanoparticles and open up new avenues to fabricate high-performance ODS-Mo composites.

Sintering densification behavior of nano-ITO powder with high oxygen vacancy induced via plasma stimulation

With the growing electronics display industry, indium tin oxide (ITO) powder plays a crucial role in target preparation. To enhance the sintering performance of ITO powder, a high-activity nano ITO powder was prepared using plasma spraying, and compared to a commercial powder. This study aimed to investigate the effects of different preparation methods on powder morphology, dispersibility, oxygen vacancy concentration, and the physical properties of powders on target density, surface morphology, grain size, element distribution, and solid solubility. The results indicate that the plasma spraying high-activity nano ITO powder exhibits better dispersibility, higher oxygen vacancy concentration, and a specific surface area of up to 88.39 m2/g compared to the commercial powder. Under normal pressure sintering conditions, plasma spraying nanoscale ITO powder exhibits higher sintering activity, leading to easier densification of ceramic targets with reduced porosity, more uniform surface grains, and significant stepped growth between surface grains. High-resolution transmission electron microscopy (HRTEM) analysis suggests that targets prepared with high-activity powder have greater tin solubility in indium oxide compared to traditional commercial ceramic targets. This article further explores the relationship between powder specific surface area, oxygen vacancy, and sintering activity, along with the formation mechanism of high oxygen vacancy.

A numerical model for investigating the effect of material and process parameters on the running of flash sintering

Flash sintering of ceramic powders is a complex process that involves electric, thermal and mechanical phenomena. Modelling should help to better understand and control it, with a view to producing safe and homogeneous parts. A finite element model that couples all relevant phenomena, including the densification and shrinkage of the sintering material, has been worked out for this purpose. This model is used here to investigate the flash sintering of disk-shaped parts. Particular attention is paid to the appearance and growth of heterogeneities within the part, known as hot spots, which are highly dependent on material and process parameters. Leads are provided for limiting the development of such heterogeneities.

Study on the Effect of Nanoporous Copper Particle Size on Copper-Based Azide.

Preparing copper-based azide by in situ reaction is well-suited for MEMS processing technology and holds promising prospects in the field of MEMS micro-initiators. This study involved the preparation of porous copper with particle sizes of approximately 30 nm, 60 nm and 100 nm through powder sintering. These were used as precursors for a gas-solid in situ azide reaction to produce copper-based azide with varying morphologies and compositions. Copper-based azide micro-initiators were designed, and their output performance was evaluated using CL-20 and HNS-IV explosives. Analytical results revealed that the product from the reaction of the 100 nm precursor exhibited a lumpy and uneven structure with a conversion rate of 90.36%. The product from the 60 nm precursor reaction had a dense surface with a conversion rate of 94.56%, while the 30 nm precursor resulted in a needle-like form with a conversion rate of 92.82%. Detonation experiments demonstrated that the copper-based azide micro-initiators prepared with 100 nm of a porous copper precursor exhibited unstable output performance, requiring a 1.6 mg charge to successfully detonate CL-20 explosives. On the other hand, copper-based azide micro-initiators prepared from 60 nm and 30 nm of porous copper precursors exhibited stable output performance. A charge of 0.8 mg was adequate for reliably and consistently detonating CL-20 and HNS-IV explosives. The reduced particle size of the precursor enhanced the output performance of the copper-based azide micro-initiators, providing increased energy redundancy during detonation and improving overall usage reliability.

Combined Effect of Particle Reinforcement and T6 Heat Treatment on the Compressive Deformation Behavior of an A357 Aluminum Alloy at Room Temperature and at 350 °C

Solid state sintering of cast aluminum powders by resistance heating sintering (RHS), also known as spark plasma sintering or field-assisted sintering technique, creates a very fine microstructure in the bulk material. This leads to high performance material properties with an improved strength and ductility compared to conventional production routes of the same alloys. In this study, the mechanical behavior of an RHS-sintered age-hardenable A357 (AlSi7Mg0.6) cast alloy and a SiCp/A357 aluminum matrix composite (AMC) was investigated. Aiming for high strength and good wear behavior in tribological applications, the AMC was reinforced with a high particle content (35 vol.%) of a coarse particle fraction (d50 = 21 µm). Afterwards, separated and combined effects of particle reinforcement and heat treatment were studied under compressive load both at room temperature and at 350 °C. At room temperature compression, the strengthening effect of precipitation hardening was about twice as high as that for the particle reinforcement, despite the high particle content. At elevated temperatures, the compressive deformation behavior was characterized by simultaneously occurring temperature-activated recovery, recrystallisation and precipitation processes. The occurrence and interaction of these processes was significantly affected by the initial material condition. Moreover, a rearrangement of the SiC reinforcement particles was detected after hot deformation. This rearrangement lead to a homogenized dispersion of the reinforcement phase without considerable particle fragmentation, which offers the potential for secondary thermo-mechanical processing of highly reinforced AMCs.

Porous titanium alloys for medical application: Progress in preparation process and surface modification research

Excellent mechanical properties and biocompatibility are the most sought-after attributes in biomedical materials for the regeneration of damaged tissues. However, conventional dense titanium alloys possess a modulus significantly higher than that of human tissues, leading to potential stress-shielding effects. Medical porous titanium alloys can reduce the elastic modulus of the material, promote tissue fixation and vascular regeneration, and improve the suitability for human tissue properties. With the continuous development of technology, the preparation process of porous titanium alloys has undergone a series of multifaceted transformations and improvements in the aspects of powder sintering, fiber preparation, and additive manufacturing processes, and its structural characteristics and mechanical properties are constantly evolving in a controllable direction. Alongside the enhancement of the material’s mechanical properties through porous design, optimization of the properties at the implant-tissue interface also leads to improved antimicrobial and osteogenic properties of porous titanium. Due to the complex internal structure of porous titanium alloys, surface modification is mainly carried out in fluid media, which is realized by morphological modification and the introduction of functional substances. Over time, the surface modification of porous titanium alloys for medical applications has progressed from morphological modification and introduction of chemical composition to the loading of bioactive substances. This evolution aims to enhance safety and efficiency in the use of these materials. This paper reviews the preparation and surface modification processes of porous titanium alloys for medical use and summarizes the advantages, disadvantages, and influencing factors among different processes, with a view to providing new ideas for the development of porous implants for medical use.

Effect of Copper Content on the Microstructure and Properties of the Sintered Porous Aluminum Wick

Porous aluminum has been widely used as a wick, an electrode, and in other products, due to its advantages of a light weight, pore uniformity, and corrosion resistance. However, the dense alumina layer on the surface of Al powder hinders its densification during sintering. In this paper, porous aluminum was prepared via loose powder sintering with the addition of Cu as a sintering aid. The effects of Cu content on the microstructure and wick properties of the porous aluminum were investigated. The results showed that, with increasing Cu content, the porosity and capillary properties of porous Al decreased, while the compressive strength improved. The optimal Cu content was determined to be 3 wt.% and the prepared porous Al has a porosity of 47.5%, plateau stress of 11.82 MPa, and capillary characteristic parameter of 6.72 × 10−8 N, meeting the requirements for wicks in heat pipes. These findings contribute to the demand for the lightweight design of heat pipes for aerospace applications.

Fabrication of a stacked Archimedean spiral reactor with porous carbon walls using 3D-printed PLA as internal sacrificial template and carbonized whey powder as porous carbon matrix

This study introduces a method to create porous carbon structures with intricate internal voids. 3D-printed PLA acts as an internal sacrificial template, combined with carbonized whey powder as the porous carbon matrix. Sintering whey powder at 150°C yields solid pieces that, upon carbonization, result in highly porous carbon objects while maintaining the original mold shape. Temperature control ensures successful whey powder sintering before PLA melting. The use of PLA sacrificial templates, along with whey carbonization, allows for developing devices with finely tailored internal voids, as demonstrated through a double Archimedean spiral reactor with porous carbon walls.Graphical abstract

Microstructure and tribological properties of copper/graphite composites with Ti3AlC2 addition prepared by rapid hot press sintering

Copper/graphite composites are widely used due to their excellent electrical, thermal, and self-lubricating properties. However, their mechanical and anti-wear properties are usually limited by brittle graphite and soft copper matrix. Enhancing the properties of composites by further introducing harder ceramic particles is an effective way. However, these particles are usually poorly wetted to metal and can easily separate from the matrix during friction, causing more severe abrasive wear. Herein, TiCx-reinforced Cu/graphite composites were prepared by rapid hot press sintering of a hybrid powder consisting of Ti3AlC2, Cu-plated graphite, and Cu powder. Al atoms diffused out of Ti3AlC2 and solid-solved into the Cu matrix during the sintering process, forming TiCx and Cu(Al) alloys. Such in situ formed TiCx particles have good interfacial bonding with the matrix. With the increase of Ti3AlC2 addition from 0 to 15 wt%, the average grain size of the composites decreased, the relative density increased, the hardness became larger, the electrical conductivity decreased, and the average coefficient of friction were all maintained at about 0.14, but the wear rate was reduced from 3.6569 × 10−4 mm3·N−1·m−1 to 9.35013 × 10−6 mm3·N−1·m−1. The in situ Ti3AlC2-derived TiCx particles improved the deformation resistance and shear resistance of the Cu/graphite composites, thus contributing to the wear resistance. This research may offer fresh perspectives on how to enhance the properties of copper/graphite composites.

Controllable Technology for Thermal Expansion Coefficient of Commercial Materials for Solid Oxide Electrolytic Cells.

Solid oxide electrolysis cell (SOEC) industrialization has been developing for many years. Commercial materials such as 8 mol% Y2O3-stabilized zirconia (YSZ), Gd0.1Ce0.9O1.95 (GDC), La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF), La0.6Sr0.4CoO3-δ (LSC), etc., have been used for many years, but the problem of mismatched thermal expansion coefficients of various materials between cells has not been fundamentally solved, which affects the lifetime of SOECs and restricts their industry development. Currently, various solutions have been reported, such as element doping, manufacturing defects, and introducing negative thermal expansion coefficient materials. To promote the development of the SOEC industry, a direct treatment method for commercial materials-quenching and doping-is reported to achieve the controllable preparation of the thermal expansion coefficient of commercial materials. The quenching process only involves the micro-treatment of raw materials and does not have any negative impact on preparation processes such as powder slurry and sintering. It is a simple, low-cost, and universal research strategy to achieve the controllable preparation of the thermal expansion coefficient of the commercial material La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) through a quenching process by doping elements and increasing oxygen vacancies in the material. Commercial LSCF materials are heated to 800 °C in a muffle furnace, quickly removed, and cooled and quenched in 3.4 mol/L of prepared Y(NO3)3. The thermal expansion coefficient of the treated material can be reduced to 13.6 × 10-6 K-1, and the blank sample is 14.1 × 10-6 K-1. In the future, it may be possible to use the quenching process to select appropriate doping elements in order to achieve similar thermal expansion coefficients in SOECs.

Customized linear refractive index GRIN prepared by rapid sintering of multilayer chalcogenide glass powders

AbstractGradient refractive index (GRIN) lenses have recently become a hot topic in compact imaging and achromaticity. Current research focuses on exploiting GRIN materials and upgrading the preparation technology. In this study, infrared (IR) GRIN materials were successfully prepared by spark plasma sintering of multilayer chalcogenide glass (ChGs) powders. ChGs powders were derived from the Ge20Se80‐xTex series glasses (x = 0–28 mol%) with a maximum refractive index difference (Δn) of 0.25. The similar glass transition temperatures (ΔTg < 10°C) promote efficient sintering of multilayer powders. Six‐, eight‐, and ten‐layer powders of different compositions were rapidly sintered with a thickness of 600, 300, and 200 µm per layer, respectively. Such tiny layer thickness enables the GRIN materials to exhibit nearly linear refractive index variation. Energy dispersive spectroscopy line scans well characterized the gradient variation of GRIN. The maximum deviation of the refractive index gradient from the fitted target line was only ± 0.016 for the 10‐layer GRIN. The sintered GRIN shows excellent IR transparency, which is of great interest for mid‐wave and long‐wave infrared imaging.

Recycling of granite sludge for the preparation of high‐strength glazed glass‐ceramics using stepwise sintering

AbstractThe reutilization of granite sludge generated in granite cutting and processing possesses economic and ecological benefits. In this study, high‐strength glazed glass‐ceramics were prepared entirely from granite powder using dense sintering and instantaneous glaze firing. The densification and glaze formation are clarified in terms of phase evolution to study their effects on the flexural strength and surface glossiness of the glass‐ceramics. The milling process promotes particle refinement and the removal of colored minerals, thus increasing the powder whiteness and sinterability. After dense sintering at 1100°C, instantaneous glaze firing at high temperatures decreases the flexural strength while greatly increases the surface glossiness of the glass‐ceramics due to the dissolution of quartz and feldspars in the liquid phase. After the acid‐leached powder was densely sintered and fired with a rapid heating of 50°C/min to 1300°C, the pinhole‐free glazed glass‐ceramic has a flexural strength of 112.5 MPa and a surface glossiness of 54.7 GU (glossiness unit), meeting the quality requirements of the bright glazed tiles in the market. The stepwise sintering process provides a simple processing route for recycling granite sludge into decorative construction tiles and high‐temperature glazes, promising the scalable and value‐added utilization of granite sludge.

Synthesis of boronized Ti6Al4V/FHA composites by microwave sintering for dental applications

Boronized Ti6Al4V/FHA composites were prepared by microwave sintering of mixed powders of Ti6Al4V, TiB2, and synthesized fluorine-substituted hydroxyapatite (FHA) with variable compositions at 1050 °C for 30 min. The unique “lens effect” of microwave facilitated the in-situ transformation of nanoscale TiB2 into TiB, serving as the reinforcing phase within the composites. Increasing the theoretical fluorine substitution percentage of FHA from 0% to 50% caused less thermal decomposition of hydroxyapatite during sintering, promoting densification and thereby mechanical properties of the composites. However, elevating the substitution percentage to 100% led to excessive grain growth and FHA agglomeration, deteriorating the composite mechanical performance. The boronized Ti6Al4V/FHA composite produced using FHA with the theoretical fluorine substitution of 50% exhibited the highest compressive strength (397.7 MPa), proper compressive modulus (10.65 GPa) and maximum microhardness (385.3 HV). Furthermore, it showed excellent hydrophilicity and good cell adhesion, confirming its superior bioactivity for dental applications.

One-step synthesis and low-temperature rapid sintering of alumina-zirconia ceramics by flash sintering combined with phase transformation

High-performance alumina-zirconia ceramics are generally sintered above 1500 °C and consume lots of energy; rapid sintering at low temperature is an ideal technique due to its economy and low-energy consumption. For the first time, flash sintering combined with phase transformation-assisted sintering techniques was reported in this work. The alumina-zirconia amorphous precursor powder was used to replace the final product powder for ceramic processing, and the one-step synthesis and rapid sintering densification of alumina-zirconia ceramics at low temperature of 849 °C for 60 s were realized. The effects of electric field on the low-temperature sintering of amorphous powders are summarized into three aspects. Firstly, the electric field reduces the viscosity of the amorphous powder and promotes liquid phase sintering. Secondly, the electric field promotes the phase transition of the amorphous powder from metastable to stable phase, and accelerates the atomic migration. Thirdly, Joule heating and defect generation in the flash sintering promotes more effective material transport. Overall, this work reduces the energy for calcination of amorphous powders, reduces the sintering temperature of ceramics, well hinders the grain coarsening and shows excellent mechanical properties.

Study on microstructures, properties and mechanisms of sinter-joining refractory metal W[sbnd]30Si powders and sputtering targets by spark plasma sintering technique

The development of semiconductor integrated circuits has been limited by the low utilization rate of refractory metal sputtering targets. Spark plasma sintering (SPS) technology has shown great superiority in the sintering and joining of materials, which can be applied to the repair of waste targets and improve the utilization rate. In this study, SPS technology was used to sinter-join the high-purity refractory metal W30Si sputtering powder and the target for integrated circuits to determine the optimal repair process and repair mechanism. The morphological characteristics, grain size, relative density, and Vickers hardness of the repair layer (powder-sintered body) and the target under different joining times were analyzed, and the interface structure and properties of the W30Si joint were also studied. It was found that the W30Si joint was composed of WSi2 and Si phases. The grain size, relative density, and Vickers hardness of the W30Si powder-sintered body and targets increased with the joining time. When the joining time was 10 min (1200 °C), the W30Si joint formed a “zigzag” joining interface, and the bending strength, relative density, grain size, Vickers hardness, and thermal conductivity of the joint were similar to those of the pristine target. In addition, the physical model of SPS sintered and joined refractory metal powders and targets was constructed. Studies have shown that the sinter-joining consists of three stages: early stage, middle stage, and late stage. Among them, the middle stage included two steps that may occur simultaneously, namely the sintering of refractory metal powders and the joining of refractory metal powders with the target, involving pressure welding, micro-arc welding, resistance welding, and diffusion welding mechanisms. This work can provide theoretical guidance for the optimal design of the SPS repair process for refractory metal W30Si sputtering targets.

Realizing high mechanical and thermoelectric properties of N-type Bi2Te2.7Se0.3 ingots through powder sintering and carrier concentration regulation

Bi2Te3-based crystal ingots produced by zone melting (ZM) are the most widely used materials to manufacture commercial thermoelectric (TE) devices. However, the poor mechanical properties of such crystalline materials limit the production of small-scale devices. While processability can be improved by powder metallurgy (PM), it also leads to the deterioration of the TE properties due to the donor-like effect of the introduced defects and grain boundaries. Thus, additional efforts towards re-optimizing doping are required. Here, we report a PM method to improve the mechanical properties of Bi2Te3-based TE materials through the crushing and hot pressing of Bi2Te3 ingots obtained by ZM. Besides, we demonstrate the TE properties of n-type Bi2Te2.7Se0.3 (BTS) to be remarkably improved by Cu doping, which enables optimization of the carrier concentration and enhances phonon scattering at heterointerphases thus increasing the Seebeck coefficient and reducing thermal conductivity. Overall, optimized materials reach dimensionless TE figures of merit (ZT) up to 1.16 at 408 K, i.e. 45% higher than that of state-of-the-art BTS, and an average ZT value of 1.08 in the temperature range of 300–473 K.

A 3D Printed Anatomically Pre-Contoured Plate for the Treatment of Y-T Humeral Condylar Fractures: A Feline Cadaveric Study.

(1) Background: Anatomically pre-contoured plates usually require only minimal or even no intraoperative contouring. For complex cases, such plates also assist the surgeon as an anatomical template during fracture reduction. In this study, we present our experience of using a 3D printing technology for the treatment of bicondylar humeral fractures in feline cadavers. (2) Methods: Surgeries were performed on 15 pairs of front limbs amputated at the scapula. The limbs were obtained from 15 adult cats without obvious pathology of the skeleton. After flexion of the elbow and subperiosteal elevation of the anconeus muscle, the humeral Y-T fractures were created using a bone chisel and mallet. A custom-made anatomically pre-contoured interlocking plate was used to reduce and stabilise the medial aspect of the humeral condyle to the humeral diaphysis. After reduction of the humeral condyle, a positional locking screw was then inserted from the medial to the lateral side and a straight 2.4/2.7 interlocking bone plate was used to stabilise the lateral part of the condyle to the humeral diaphysis. (3) Results: The length of the humerus ranged from 98.2 to 107.0 mm and did not differ significantly between the left and right bone. The diameter of the isthmus of the humeral condyle ranged from 5.2 to 5.5 mm and did not differ significantly between the left and right bone. In all 30 limbs, bicondylar fracture was accompanied by epicondylar comminution. In 7/30 limbs (4 left, 3 right) the fracture of the humeral shaft was also present. In the left limbs, the postoperative articular surface defect of the humeral condyle was small (<1 mm) in 11/15 cases, moderate (1-2 mm) in 2/15 cases and large (>2 mm) in 2/15 cases in which the condylar screw was incorrectly inserted. In the right limbs, the postoperative articular surface defect of the humeral condyle was small (<1 mm) in 14/15 cases and moderate (1-2 mm) in 1 case. (4) Conclusions: 3D printing and the technology of metal powder sintering offers a wide range of possibilities for the development of new surgical implants. The anatomically pre-contoured bone plate appears to be a valuable tool in the reduction and stabilisation of Y-T humeral fractures in adult domestic cats weighing 3.0 to 4.5 kg.

Effect of Sintering Temperature on Microstructure Characteristics of Porous NiTi Alloy Fabricated via Elemental Powder Sintering.

To investigate the effect of the sintering temperature on the microstructure characteristics of porous NiTi alloys, two types of porous NiTi alloys with equal atomic ratios were fabricated via elemental powder sintering at 950 °C and 1000 °C. Afterwards, optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were collectively applied to investigate the pore characteristics and microstructure of the fabricated porous NiTi alloy. The results show that when the sintering temperature increases from 950 °C to 1000 °C, the average pore size increases from 36.00 μm to 181.65 μm, owing to the integration of these newly formed small pores into these pre-existing large-sized pores. The measured density increases from 2.556 g/cm3 to 3.030 g/cm3, while the porosity decreases from 60.4% to 51.8%. This is due to the occurrence of shrinkage after the sufficient diffusion of atoms. Furthermore, the characterization results confirm that a change in the sintering temperature would not change the phase types within a porous NiTi alloy; namely, the matrix consists primarily of B2 NiTi, with a significant amount of Ni4Ti3 precipitates and a small amount of Ni3Ti precipitates and Ti2Ni precipitates. However, as the sintering temperature increases, the number of Ni4Ti3 precipitates decreases significantly. The formation of a Ni4Ti3 phase in the present study is closely related to the enrichment of Ni content in the matrix owing to the diffusion rate difference between Ni atoms and Ti atoms and the absence of a transient liquid phase (TLP) during the sintering process owing to the relatively low sintering temperature (lower than the eutectic temperature). Moreover, the increasing sintering temperature speeds up the atom diffusion, which contributes to a reduction in the enrichment of Ni as well as the number of formed Ni4Ti3 precipitates.