Single-step Fabrication Research Articles

Effect of polydimethylsiloxane content on the electrothermal performance and tensile strength of laser induced graphene films: Experimental and theoretical

BackgroundSince its discovery in 2014, laser induced graphene (LIG) has gained a lot of interest from research institutions and the industry as a result of its single-step fabrication process and tailorable properties. Nonetheless, LIG's brittle nature makes it susceptible to any mechanical disturbances thus shearing off from the polyimide (PI) sheet surface. This limits its applicability in electrothermal heating and other applications requiring high flexibility. Therefore, there is a need to enhance LIG's robustness on the precursor surface. MethodsTo overcome this, LIG films were fabricated from PI using a 10.6 µm CO2 laser machine and polydimethylsiloxane (PDMS) contents were infused into the LIG structure by spin coating to form LIG/PDMS films. Furthermore, the adhesion strength of LIG/PDMS films was further improved by making micro scratches on the substrate surface by pressing the PI sheets in between the jaws of a Universal Testing Machine (UTM). The joule heating of LIG and LIG/PDMS heaters was evaluated before, during, and after mechanical testing. Theoretical models (heat balance and Ansys Finite Element, FE) were also performed to validate experimental results. Significant findingsAt an input DC voltage of 8 V, the LIG/PDMS with 50 μL PDMS and LIG heaters generated saturation temperatures of 250 and 308.86 °C, respectively. Much as the saturation temperatures were lower for LIG/PDMS heaters, their mechanical strength was enhanced in comparison with the LIG heaters. LIG/PDMS films could undergo more bending cycles (4800) than LIG films (2400). Additionally, LIG/PDMS film accommodated more stress (⁓ 0.16 Mpa) than LIG film (⁓ 0.04 Mpa) after tensile tests. Interestingly, the LIG/PDMS heater's electrothermal performance was better than that of LIG heater after tension. The heat balance equation and simulation results showed a tight match with experimental generated temperatures, verifying the approach's trustworthiness. Hence, the demonstrated effectiveness and efficiency of LIG-based heaters with high flexibility under various mechanical stresses open new possibilities for diverse electronic applications.

One-shot manufacturable soft-robotic pump inspired by embryonic tubular heart.

Soft peristaltic pumps, which use soft ring actuators instead of mechanical pistons or rollers, offer advantages in transporting liquids with non-uniform solids, such as slurry, food, and sewage. Recent advances in 3D printing with flexible thermoplastic polyurethane (TPU) present the potential for single-step fabrication of these pumps, distinguished from handcrafted, multistep traditional silicone casting methods. However, because of the relatively high hardness of TPU, TPU-based soft peristaltic pumps contract insufficiently and thus cannot perform as well as silicone-based ones. Improving the performance is crucial for fully automated, one-step manufactured soft pumps to lead to industrial use. This study aims to enhance TPU-based soft pumps through bioinspired design. Specifically, it proposed a design inspired by embryonic tubular hearts, in contrast to previous studies that mimicked digestive tracts. The new design facilitated long-axis stretching of an elliptical lumen during non-concentric contractile motion, akin to embryonic tubular hearts. The design was optimized for ring actuators and pumps 3D-printed with shore hardness 85 A TPU filament. The ring actuator achieved over 99% lumen closure with the best designs. The soft pumps transported water at flow rates of up to 218 ml min-1and generated a maximum discharge pressure of 355 mm Hg, comparable to the performance of blood pumps used in continuous renal replacement therapy.

Synergistic advancements in battery-grade energy storage: Nb2C/MoTe2(PANI) hybrid electrode material as a enhanced electrocatalyst for hydrogen reduction reaction

The inherent stratified arrangement, narrow energy band gap, and similar electrical conductivity of two-dimensional (2D) molybdenum ditelluride (MoTe2) have attracted considerable interest for their use in supercapacitors. Integrating Niobium Carbide (Nb2C) into the MXene framework significantly improves self-aggregation and electrochemical activity. The current work, Nb2C/MoTe2 was synthesized via a cost-effective and simple hydrothermal technique. However, the Nb2C/MoTe2 nanocomposite shows pronounced self-stacking problems during electrode fabrication, which can significantly restrict the capacity for storing charge. PANI was incorporated as a dopant to address these challenges and enhance electrochemical activity, such as Nb2C/MoTe2(PANI). The performance of supercapacitors was assessed by electrochemical measurement in an aqueous electrolytic solution with a concentration of 2 M potassium hydroxide (KOH). Based on the GCD profile, the Nb2C/MoTe2(PANI) material demonstrates a notable specific capacity (Qs) of 270 C/g, energy density of 72.2 Wh/kg, and power density of 935 W/kg at a current density of 2 A g-1. In contrast, the composite material demonstrates a specific capacity of 185 C/g, as proven by CV conducted at 5 mV/s. In addition, the nanohybrid has a high level of capacitance retention of 87.6 % after undergoing 8500 consecutive cycles. The exceptional efficiency of supercapacitor applications can be ascribed to the enhanced mechanical flexibility, active cooperation, and synergistic impacts of Nb2C/MoTe2 and PANI. The Nb2C/MoTe2(PANI) nanocomposite possesses significant potential for eco-friendly energy generation and allows for a simple single-step fabrication procedure. Consequently, it can serve as an electrode for highly efficient supercapacitors.

Semiconductor-free, monolithically 3D-printed logic gates and resettable fuses

ABSTRACT Additive manufacturing has the potential to enable the inexpensive, single-step fabrication of fully functional electromechanical devices. However, while the 3D printing of mechanical parts and passive electrical components is well developed, the fabrication of fully 3D-printed active electronics, which are the cornerstone of intelligent devices, remains a challenge. Existing examples of 3D-printed active electronics show potential but lack integrability and accessibility. This work reports the first active electronics fully 3D-printed via material extrusion, i.e. one of the most accessible and versatile additive manufacturing processes. The technology is proof-of-concept demonstrated through the implementation of the first fully 3D-printed, semiconductor-free, solid-state logic gates, and the first fully 3D-printed resettable fuses. The devices take advantage of a positive temperature coefficient phenomenon found to affect narrow traces of 3D-printed copper-reinforced, polylactic acid. Although the reported devices don’t perform competitively against semiconductor-enabled integrated circuits, the customisability and accessibility intrinsic to material extrusion additive manufacturing make this technology promisingly disruptive. This work serves as a steppingstone for the semiconductor-free democratisation of electronic device fabrication and is of immediate relevance for the manufacture of custom, intelligent devices far from traditional manufacturing centres.

Metal Nanocomposites Reinforced by Ceramic Nanoarchitecture: Exploiting Extrinsic Size Effects for High Mechanical Strength.

The pursuit of harnessing superior mechanical properties achieved through the size effect on a macroscopic scale has been a prominent focus in engineering, as size-induced strengthening is enabled only in the nanoscale regime. This study presents a metal/ceramic/metal (MCM) nanocomposite reinforced by ceramic nanoarchitectures. Through proximity-field nanopatterning, the inch-scale production of nanoarchitecture films is enabled in a single fabrication step. The developed three-dimensional (3D) Ni/Al2O3/Ni nanocomposite film exhibits significantly high compressive strength, corresponding to an increase of approximately 30% compared with that calculated using the upper limits of the conventional rule of mixtures. The exceptional strength of the 3D MCM nanocomposite can be attributed to the extrinsic size effect of the ceramic nanoarchitectures. By combining size-induced strengthening of ceramics with the strengthening law for composites, a new type of strengthening model is derived and experimentally validated using the 3D MCM nanocomposite.

Exploring the role of redox-active species on NiS-NiS2 incorporated sulfur-doped graphitic carbon nitride nanohybrid as a bifunctional electrocatalyst for overall water splitting

The advancement of effective and robust catalysts that can replace the precious-metal-based benchmarks for electrocatalytic overall water splitting is a highly fashionable approach to exploring sustainable energy utilization and addressing environmental issues. Herein, we demonstrate a facile single-step fabrication of NiS-NiS2 nanoparticles in situ grown on the layered porous sulfur-doped graphitic carbon nitride nanosheets (NiS-NiS2/SGCN) act as bifunctional electrocatalysts for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in an alkaline medium.Further, an increasing the Ni precursor (fixed sulfur source) increases the formation of NiS-NiS2 on the surface of SGCN (labeled as NS-1.0, NS-2.0, and NS-3.0). Structural and morphological studies such as PXRD, XPS, FTIR, HR-TEM, etc., revealed a uniform distribution of NiS/NiS2 on the surface of S-g-C3N4 nanosheets. The OER and HER activity of NiS-NiS2/SGCN nanohybrid were significantly enhanced by increasing the affinity of accessible surface-active edge sites, interfacial contact allows effective modification of electronic structure, high structural porosity, redox-active centers of Ni2+/Ni3+, and rich in sulfur vacancy. In addition, the enhancement of the exposure of the edge sites is improved by their attachment to a sulfur-doped g-C3N4 framework. As a result, in the half-cell experiments, the NiS-NiS2/SGCN (NS-3.0) catalyst exhibited enhanced performance in both OER and HER, requiring an overpotential of 298 mV to reach 50 mA/cm2 for OER and −144 mV to reach 10 mA/cm2 for HER. Furthermore, the constructed electrolyzer using Ni-S 3.0 as the cathode and anode required a cell voltage of 1.66 V to yield 50 mA/cm2 in overall water splitting. This study may inspire the in-situ synthesis of different metal sulfides on SGCN to provide a unique interfacial approach for improving the performance of bifunctional non-precious electrocatalysts.

Single-Step Fabrication of BiOI Nanoplates as Gas Diffusion Electrodes for CO2 Electroreduction to Formate: Effects of Spray Pyrolysis Temperature on Activity and Flooding Propensity.

Bismuth-based electrocatalysts for carbon dioxide (CO2) reduction are notable for their high formate selectivity, scalability, affordability, and low toxicity. Here, we introduced a facile spray pyrolysis method to fabricate catalyst-coated gas diffusion electrodes (GDE) in one step. Our study revealed that deposition temperatures significantly affected the morphology, crystal orientation, and impurity of bismuth oxyiodide (BiOI) nanoplates. Specifically, BiOI prepared at 250 °C (BiOI-250) exhibited exceptional Faradaic efficiency (>90%) for formate production at a high current range (100-300 mA cm-2) and demonstrated outstanding stability (>30 h). In situ Raman spectroscopy indicated that BiOI-250's superior performance stemmed from its resilience to microscopic flooding, a failure mechanism observed in low-temperature BiOI. X-ray absorption spectroscopy (XAS) showed that BiOI-250 predominantly consisted of the active Bi2O2CO3 phase, while low-temperature BiOI contained a mixture of Bi2O2CO3 and the less active Bi metal, formed via the reduction of the Bi2O3 impurity. This impurity led to increased catalyst resistivity, uneven potential distribution, and restructuring, contributing to flooding. Our study underscores the crucial role of catalyst structures in determining electrode performance and flooding propensity, offering key insights for optimizing bismuth-based electrocatalysts for CO2 reduction.

One-Shot Remote Integration of Macromolecular Synaptic Elements on a Chip for Ultrathin Flexible Neural Network System.

The field of biomimetic electronics that mimicsynapticfunctionshas expanded significantly to overcome the limitationsofthevon Neumann bottleneck. However, the scaling down of the technology has led to an increasingly intricate manufacturing process. To address the issue, this work presents a one-shot integrable electropolymerization (OSIEP) method with remote controllability for the deposition of synaptic elements on a chip by exploiting bipolar electrochemistry. Condensing synthesis, deposition, and patterning into a single fabrication step is achieved by combining alternating-current voltage superimposed on direct-current voltage-bipolar electropolymerization and a specially designed dual source/drain bipolar electrodes. As a result, uniform 6 × 5 arrays of poly(3,4-ethylenedioxythiophene) channels are successfullyfabricatedon flexible ultrathin parylene substrates in one-shot process. The channels exhibited highly uniform characteristics and are directly used as electrochemical synaptic transistor with synaptic plasticity over 100 s. The synaptic transistors have demonstrated promising performance in an artificial neural network (NN) simulation, achieving a high recognition accuracy of 95.20%. Additionally, the array of synaptic transistor is easily reconfigured to a multi-gate synaptic circuit to implement the principles of operant conditioning. These results provide a compelling fabrication strategy for realizing cost-effective and disposable NN systems with high integration density.

One-pot extraction of nanocellulose from raw durian husk fiber using carboxylic acid-based deep eutectic solvent with in situ ultrasound assistance

Nanocellulose (CNF) has emerged as a promising alternative to synthetic petroleum-based polymers, but the conventional preparation process involves multiple tedious steps, heavily dependent on chemical input, and proves cost-inefficient. This study presented an, in situ ultrasound-assisted extraction using deep eutectic solvent (DES) based on choline chloride and oxalic acid for more facile production of CNF from raw durian husk fibers. FESEM analysis confirmed the successful extraction of web-like nanofibril structure with width size ranging from 18 to 26 nm. Chemical composition analysis and FTIR revealed the selective removal of lignin and hemicellulose from the raw fiber. As compared to post-ultrasound treatment, in situ ultrasound-assisted extraction consistently outperforms, yielding a higher CNF yield with finer fiber width and significantly reduced lignin content. Integrating this eco-friendly in situ ultrasonication-assisted one-pot extraction method with a 7.5 min interval yielded the highest CNF yield of 58.22 % with minimal lignin content. The superior delignification ability achieved through the proposed in situ ultrasound-assisted protocol surpasses the individual efficacy of DES and ultrasonication processes, neither of which yielded CNF in our experimental setup. This single-step fabrication process significantly reduces chemical usage and streamlines the production steps yielding web-structured CNF that is ideal for sustainable application in membrane and separator.

Investigation of Single-step Fabrication of a Cathode-supported Planar Single-chamber Solid Oxide Fuel Cell and Its Performance

This study presents a cathode-supported planar solid oxide fuel cell (SOFC) fabrication made via a single step co-sintering method and investigation of its performance. The materials used are NiO-CGO, CGO and CGO-LSCF for anode, cathode, electrolyte, respectively. Our study shows that increasing the cell size has a detrimental effect on cell single step co-sinterability. Increasing cathode thickness and reducing electrolyte thickness led to curvature decrease at the edges, however these adjustments were not enough to achieve a curvature-free cathode-supported cell. Thus, three porous alumina cover plates (total mass of 49.35 g) placed on the top of the cell during sintering were utilized to suppress curvature formation, and as a result, a nearly curvature- free cathode-supported cell was obtained. Performance of the cells were investigated. The results showed that increasing cathode thickness and decreasing electrolyte thickness had negative effects on cell performance despite enhanced single step co-sinterability of the cell. The maximum power density and OCV of the final planar cell (thickness 60-40-800 µm, anode-electrolyte-cathode) were found to be 1.71 mW cm-2 and 0.2 V, respectively, in a fuel rich condition (R:1.6). Additionally, the maximum OCV and power density among the all cells were measured from the cell (thickness 60-40-400 µm, anode-electrolyte-cathode) as 0.56 V and 24.79 mW cm-2, respectively, in a fuel rich condition (R:2.4).

DOTAGEL: a hydrogen and amide bonded, gelatin based, tunable, antibacterial, and high strength adhesive synthesized in an unoxidized environment.

The development of bioadhesives that concurrently exhibit high adhesion strength, biocompatibility, and tunable properties and involve simple fabrication processes continues to be a significant challenge. In this study, a novel bioadhesive named DOTAGEL is synthesized by crosslinking gelatin (GA), dopamine (DA), and tannic acid (TA) in an unoxidized environment due to the advantage of controlling the degree of protonation in GA and TA, as well as controlling the degree of intermolecular amide and hydrogen bonding in the acidic medium. DOTAGEL (DA + TA + GA) shows superior adhesion strengths of 104.6 ± 46 kPa on dry skin and 35.6 ± 4.5 kPa on wet skin, up to 13 attachment-detachment cycles, retains adhesion strength under water for up to 10 days and is capable of joining two cut parts of internal organs of mice. Moreover, DOTAGEL shows strong antibacterial properties, self-healing, and biocompatibility since it contains TA, a natural and antibacterial cross-linker with abundant hydroxyl groups and the capability of forming non-covalent bonds in an unoxidized environment, and dopamine hydrochloride, a mussel inspired biomaterial containing both the amine and catechol groups for amide bonding and hydrogen bonding with TA and GA. The cross-linking among 20% (w/v) GA, 0.2% (w/v) DA, and 20% (w/v) TA is done by the centrifugation process at room temperature. Two different acids, hydrochloric acid and acetic acid, were used for tuning the pH of the medium, which led to two different samples named DOTAGEL/AA and DOTAGEL/HCL. The degree of cross-linking and mechanical and biochemical properties, like adhesion strength, degradation rate, antibacterial properties, stickiness, etc., are tuned by adjusting the pH of the medium. DOTAGEL/HCL showed 6.5 times faster degradation in 10 days, a faster release rate in the antibacterial study, 2 times adhesion strength in a dry medium, and more stickiness. The novelty lies not only in increased adhesion strength but also in the single-step fabrication process of the adhesive in the acidic medium. This research proposes the formation of a tunable antibacterial adhesive that is capable of working on wet surfaces within the body and that has the potential to become a successful tissue adhesive with a wide range of possibilities in controlled drug delivery at wound sites and other biomedical applications.

Preparation and magnetic properties of MnFePSi-based glass-coated microwires

We prepared a Mn48Fe22P15Si15 glass-coated microwires (GCMWS) with metallic nucleus diameter, d = 11.2 μm and total diameter, D = 28.3 μm (geometrical aspect ratio d/D = 0.4) for the first time by using the Taylor–Ulitovsky Technique. This low-cost, single-step fabrication approach enabled the preparation of kilometers-long GCMWS from a few grams of low-cost components (Mn, Fe, P, and Si) for a variety of applications. The analysis of the magnetic measurements revealed a well-defined magnetic anisotropy in the whole temperature range. Moreover, relatively hard magnetic properties were observed for the temperature range of 5–400 K, where the average of coercivity, Hc ≈ 465 Oe. Notable magnetic field, H, and temperature dependencies of the magnetic properties were observed. Substantially irreversible magnetic behavior with a blocking temperatures Tb = 97 K at H = 1 kOe and Tb = 50 K at H = 5 kOe upon field cooling was observed. The modification in the magnetic properties of MnFePSi-glass-coated microwires is ascribed to the presence of various magnetic phases resulting from internal stresses induced by the glass coating. Moreover, the elevated Curie temperature (Tc > 400 K) observed in the investigated sample, makes this material as an appealing choice for several industrial applications.

The influence of energy density on the low cycle fatigue behaviour of laser powder bed fused stainless steel 316L

Laser powder bed fusion (LPBF) is an additive manufacturing (AM) process capable of single-step fabrication of intricate and complex structures. However, there are multiple engineering challenges associated with the introduction of AM based parts into functional industrial applications due to the lack of understanding of the role that process parameters have on the structural integrity of additively manufactured (AM) components and the subsequent effect this has on the mechanical behaviour of such materials when subjected to cyclic loading conditions. The present work will investigate the low cycle fatigue (LCF) behaviour of LPBF stainless steel 316L components manufactured with different process parameters sets and how this effects the material built in different orientations and the resulting impact this has on the material’s resistance to cyclic deformation. The LCF results are supported by microstructural, fractographic and advanced surface profilometry assessments to investigate the key parameters that control the resulting fatigue performance across three different build orientations. Finally, the generated mechanical data has also been interpreted through empirical fatigue lifing models, and the various data sets have been successfully correlated to enable an estimation of longer fatigue lives.

Free-standing Three‐dimensional Graphene Scaffolds for Protease Functional Assay

Three-dimensional graphene scaffolds (3d-GS) of high porosity possessing good fluorescence quenching properties are potential candidates for the development of optical biosensors. Herein, we demonstrate the feasibility of utilising intact and free-standing 3d-GS for sensitive detection of proteases, a class of disease diagnosis biomarkers of significant interest. Recombinant OmpT was employed as a model protease for validating the proposed methodology. A short (15-residue) peptide sequence encoding a specific recognition site for OmpT was end-labelled with a fluorescent dye (5-FAM) whose fluorescence is quenched when the peptide is anchored to 3d-GS. However, in the presence of OmpT, the peptide is cleaved and released from 3d-GS, resulting in a significant recovery in fluorescence. The functional assay described herein involves a single step fabrication process of anchoring the peptide to 3d-GS. The integrity of the 3d-GS is hypothesised to overcome the concern of dynamic re-quenching associated with the typical homogeneous assays based on graphene, yielding a limit of detection (LOD) of ∼ 140 nM, which is over an order higher than homogeneous assays performed using the same composition of graphene in powdered form. To the best of our knowledge, this is the first report on utilising free-standing 3d-GS for facile assaying of proteases.

Lithography-free fabrication of Vanadium Dioxide and its devices using direct laser writing

Vanadium Dioxide (VO2) changes reversibly from metal and insulator phase around the transition temperature (68 °C) causing resistance and reflectance switching. Conventional VO2 device fabrication technology involves VO2 deposition, lithography for film patterning/etching, and contact formation. The overall fabrication process is complex, time-consuming, costly, and requires harmful chemicals. This work demonstrates a lithography-free method to fabricate VO2 devices where the VO2 region synthesis, isolation, and contact formation are all done in continuity using direct laser writing (DLW) on Vanadium (V) thin films. The effect of the laser parameters on oxidation is examined and spots of phase pure VO2 and V2O5 are obtained on the same sample, with VO2 showing ∼ 2 orders of resistance switching. Lines of VO2 are synthesized using DLW on V film, resulting in a V-VO2-V structure which after laser isolation forms a completely laser-written VO2 device exhibiting resistance switching driven by either voltage or temperature. To display the suitability of the fabricated device for circuit applications, a relaxation oscillator circuit is demonstrated. The presented DLW based lithography free approach to synthesize VO2 structures and devices significantly simplifies fabrication compared to traditional semiconductor processing approaches. It can also enable single step fabrication of integrated circuits based on vanadium oxide active regions with V interconnects.

Facile Coaxial Electrospinning Synthesis of Polyacrylonitrile/Cellulose Acetate Nanofiber Membrane for Oil-Water Separations.

Oil-contaminated water and industrial oily wastewater discharges have adversely affected aquatic ecosystems and human safety. Membrane separation technology offers a promising solution for effective oil-water separation. Thus, a membrane with high surface area, hydrophilic-oleophobic properties, and stability is a promising candidate. Electrospinning, a straightforward and efficient process, produces highly porous polymer-based membranes with a vast surface area and stability. The main objective of this study is to produce hydrophilic-oleophobic polyacrylonitrile (PAN) and cellulose acetate (CA) nanofibers using core-shell electrospinning. Incorporating CA into the shell of the nanofibers enhances the wettability. The core PAN polymer improves the electrospinning process and contributes to the hydrophilicity-oleophobicity of the produced nanofibers. The PAN/CA nanofibers were characterized by Fourier transform infrared spectroscopy, field emission scanning electron microscopy, X-ray diffraction, and surface-wetting behavior. The resulting PAN/cellulose nanofibers exhibited significantly improved surface-wetting properties, demonstrating super-hydrophilicity and underwater superoleophobicity, making them a promising choice for oil-water separation. Various oils, including gasoline, diesel, toluene, xylene, and benzene, were employed in the preparation of oil-water mixture solutions. The utilization of PAN/CA nanofibers as a substrate proved to be highly efficient, confirming exceptional separation efficiency, remarkable stability, and prolonged durability. The current work introduces an innovative single-step fabrication method of composite nanofibers, specially designed for efficient oil-water separation. This technology exhibits significant promise for deployment in challenging situations, offering excellent reusability and a remarkable separation efficiency of nearly 99.9%.

Single-Step Fabrication of Iron Single-Walled Carbon Nanotube Film from Ferrocene as a Conductive-Electrocatalyst Interlayer in Lithium–Sulfur Batteries

Single-Step Fabrication of Iron Single-Walled Carbon Nanotube Film from Ferrocene as a Conductive-Electrocatalyst Interlayer in Lithium–Sulfur Batteries

New insights into single-step fabrication of finger-like anode/electrolyte for high-performance direct carbon solid oxide fuel cells: Experimental and simulation studies

Cell preparation techniques and design parameters have significant impacts on the electrochemical performance of direct carbon solid oxide fuel cells (DC-SOFCs). In this work, a finger-like nickel-based anode/electrolyte has been successfully fabricated in a single step via the tape-casting combined phase-inversion and co-sintering technique, which simplified the preparation process and reduced the fabrication cost. The finger-like anode/electrolyte exhibited identical microstructure and exceptional adhesion, ensuring the absence of any cracks during the co-sintering process. As a result, the corresponding single cell delivered a very competitive output of 436 mW cm−2 at 850 °C using activated carbon as fuel. Moreover, it operated stably for 20.1 h under 100 mA with a high fuel utilization of 22.5% at 850 °C. Model verification was also performed by comparative analysis of the effects of the finger-like pore length, anode thickness, cathode thickness, and electrolyte thickness on the cell performance using numerical simulation, which generated the resultant two-dimensional distributions of CO molar concentration, current density, O2 molar concentration, and temperature as well as the power output of the cell. Simulation results verified the experimental findings that DC-SOFC performance was enhanced with increases in the finger-like pore length and cathode thickness, and with decreases in the anode and electrolyte thicknesses. This work provides valuable insights into further optimizing the cell design and manufacturing process, paving the way for the development of high-performance DC-SOFCs.

Reactive Cell Electrospinning of Anisotropically Aligned and Bilayer Hydrogel Nanofiber Networks.

Structured hydrogels that incorporate aligned nanofibrous morphologies have been demonstrated to better replicate the structures of native extracellular matrices and thus their function in guiding cell responses. However, current techniques for nanofiber fabrication are limited in their ability to create hydrogel scaffolds with tunable directional alignments and cell types/densities, as required to reproduce more complex native tissue structures. Herein, we leverage a reactive cell electrospinning technique based on the dynamic covalent cross-linking of poly(ethylene glycol methacrylate (POEGMA) precursor polymers to fabricate aligned hydrogel nanofibers that can be directly loaded with cells during the electrospinning process. The scaffolds were found to support high C2C12 myoblast viabilities greater than 85% over 14 days, with changes in the electrospinning collector allowing for the single-step fabrication of nonaligned, aligned, or cross-aligned nanofibrous networks. Cell aspect ratios on aligned scaffolds were found on average to be 27% higher compared to those on nonaligned scaffolds; furthermore, cell-loaded bilayer scaffolds with perpendicular fiber alignments showed evidence of enabling localized directional cell responses to individual layer fiber directions while avoiding delamination between the layers. This fabrication approach thus offers potential for better mimicking the structure and thus function of aligned and multilayered tissues (e.g., smooth muscle, neural, or tendon tissues).

Fe-Mn-Al-Ni Shape Memory Alloy Additively Manufactured via Laser Powder Bed Fusion

Fe-Mn-Al-Ni is an Fe-based shape memory alloy (SMA) featuring higher stability and low temperature dependency of superelasticity stress over a wide range of temperatures. Additive manufacturing (AM) is a promising technique for fabricating Fe-SMA with enhanced properties, which can eliminate the limitations associated with conventional fabrication and allow for the manufacture of complicated shapes with only a single-step fabrication. The current work investigates the densification behavior and fabrication window of an Fe-Mn-Al-Ni SMA using laser powder bed fusion (LPBF). Experimental optimization was performed to identify the optimum processing window parameters in terms of laser power and scanning speed to fabricate Fe-Mn-Al-Ni SMA samples. Laser remelting was also employed to improve the characteristics of Fe-Mn-Al-Ni-fabricated samples. Characterization and testing techniques were carried out to assess the densification behavior of Fe-Mn-Al-Ni to study surface roughness, density, porosity, and hardness. The findings indicated that using a laser power range of 175–200 W combined with a scanning speed of 800 mm/s within the defined processing window parameters can minimize the defects with the material and lead to decreased surface roughness, lower porosity, and higher densification.