As traditional energy resources become scarcer, the need for cleaner and more efficient energy carriers becomes increasingly urgent. In response to this challenge, hydrogen energy has gained attention as a practical and clean alternative with its potential for zero emissions and ability to be generated through renewable processes. Water splitting is essential for sustainable energy production as it generates hydrogen, a clean fuel, and oxygen through electrochemical reactions. In this study, we fabricated robust dual-functional nickel-based NiX (X: Fe, TiO2) electrocatalysts, using atmospheric plasma spray (APS) for water splitting. The nickel-based electrocatalysts demonstrated excellent catalytic activity for both the oxygen evolution reaction (OER) and the hydrogen evolution reaction (HER). Specifically, the NiX electrocatalyst exhibited a remarkable OER performance with an overpotential of 209 mV at a current density of 50 mA cm-2 and a Tafel value of 173.54 mV/Dec. For HER, it exhibited the overpotential of 298 mV at 20 mA cm-2 with a Tafel value of 85.86 mV/Dec, making NiFe particularly efficient in achieving high current densities with minimal energy input. NiTiO2 electrocatalyst exhibits stability in acidic conditions, making it suitable for long-term applications. The surface morphology and wettability of the materials were assessed before and after electrochemical reactions. Overall, this study highlights the single-step fabrication process of highly stable and efficient dual-functional electrocatalysts for water splitting.
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