Single Cylinder Diesel Engine Research Articles

An experimental investigation on the performance of a single cylinder diesel engine at various partial loads

This study investigates various partial load characteristics of a diesel engine, including brake specific fuel consumption, torque, and power, to get insight into these performances in practice. Firstly, these characteristics were experimentally examined with approximate 25, 50, 75, and 85% fuel rack settings at 900 to 2400 rpm engine speeds. Then, more operating modes were investigated to build characteristics corresponding to constant fuel quantity per engine cycle. The results indicate that the practical partial load characteristics significantly differ from the theory of full-load characteristics since the fuel quantity per cycle varies even though the rack is fixed. Especially at low loads, the fuel quantity per cycle increases enormously with engine speed due to the significant influence of pressure waves. Hence, torque and power increase continuously, making it challenging to control the engine operation. In contrast, because the reduction in fuel viscosity and pump efficiency balances the pressure wave effects at high loads, fuel quantity per cycle remains relatively constant, making the characteristics more similar to the theory. Besides, if fuel quantity per cycle is kept constant, the trends in partial load curves follow the theory, which can be approximately predicted. These findings reveal that considering fuel quantity per cycle is significant when studying diesel engine partial loads, notably at low loads. The study contributes a vital basis for further investigating and modeling the partial characteristics of diesel engines. Also, it is a crucial reference for estimating the suitable working conditions of engine-driven systems in practice.

Experimental investigation on diesel engine performance and emission characteristics using waste cooking oil blended with diesel as biodiesel fuel

Biodiesel production from waste cooking oil is a potential feedstock to alternative fuel sources. Produced alternative fuel sources were to have a strong emphasis on energy efficiency to substitute the declining world supply of fossil fuels while also improving emission characteristics in diesel engine applications. The development of industrialization and mechanization causes increased fossil fuel consumption and its usage. This study aimed at an experimental investigation of biodiesel blended fuel combustion efficiency for single-cylinder diesel engines under varying engine loads at constant engine speed 1500 rpm. The transesterification process was used to produce biodiesel from waste cooking oil using NaOH as catalysts. Biodiesel reaction takes place with oil to methanol ratio of 6:1 at 60 °C reaction temperature for 90 min with 600 rpm stirring speed while 90% yield gained. Eight sample biodiesel blends were prepared with percentage value B5%, B10%, B15%, B20%, B25%, B30%, B35%, B40% v/v and B100% to investigate the effect of biodiesels on engine performances. The experimental result reveals that the mixed biodiesel blends have lower average value in terms of brake torque, brake power, and brake thermal efficiency than diesel fuels as a percentage of 16.79%, 4.08%, and 27.9% respectively. In addition, the average BSFC of biodiesel blends was increased by 4.8% than baseline diesel fuel. Related to exhaust gases emission test results were shows that the average CO and HC emissions decreased by 52.2% and 60% with increasing loads and blends and the increment of CO2 and NOx by 28.1% and 45.4% respectively than baseline fuel with increasing blends and loads. Biodiesel derived from waste cooking oil was less costly and environmentally friendly and viable to substitute petro-diesel.

Evaluation of Fuel Consumption and Exhaust Emissions in a Single Cylinder Four-Stroke Diesel Engine Using Biodiesel Derived from Chicken Waste with Additives

Biodiesel is a renewable, locally generated fuel made from vegetable oils, trans fats, or recycled restaurant grease for use in diesel automobiles and other diesel-powered equipment. The physical qualities of biodiesel are comparable to those of petroleum diesel. Biodiesel is used in compression-ignition engines in the same way as petroleum diesel. Biofuel can be made from biomass, but according to the Indian National Policy on Biofuels, biofuel extraction from edible oils is not permitted because it would result in a massive increase in consumer goods prices and perhaps lead to product scarcity. Hence, there is a need to search for alternative biofuel so that it does not affect our nation's national policy. Recently there has been a drastic increase in the consumption of chicken grown in farms. There is a huge problem in disposing of their waste. One major difficulty in waste treatment is poultry manure, often known as slaughter waste. This waste is sometimes dumped on wastelands, roadsides, and the banks of rivers, lakes, and ponds. This creates more sanitary problems for society. According to polls, poultry feces begin to decompose in around three hours. The odor of butcher's waste causes a lot of pollution in the air, as well as an increase in the density of bacteria in the atmosphere. Measures have been taken by the government for the safe disposal of these wastes. One of the major ways of disposal is to recycle this chicken slaughter waste in a useful manner so that it can serve society in a positive way. This could be done by converting this waste into fuel through various processes such as rendering, hydrolysis, extraction, acid esterification, alkaline transesterification, and finally by the extraction process. This produced fuel could be blended with existing diesel in varying concentrations and used in diesel engine-powered vehicles. In this work, the fuel is extracted from the chicken waste and blended with pure diesel and an Al2O3 additive in various proportions. These combinations are then tested on a single-cylinder diesel engine for fuel consumption and emission analysis. The results exhibited an overall better performance when compared to pure diesel.

RSM Hybrid Modeling of a BSFC for a Single Cylinder Four Stroke CI Engine Fueled with Nano-additives Added to Diesel-biodiesel Fuel Blends

Introduction: The expanding need for fossil fuels emphasizes the necessity to comprehend renewable energy sources. Methods: This study examined the performance of a single-cylinder diesel engine using Jatropha biodiesel and aluminum dioxide—the research aimed to evaluate engine reactivity to compression ratio and load variations. The experiment employed with varitaion compression ratios. Results: This study used the Response Surface Methodology to find the best Brake Specific Fuel Consumption performance indicator location. The researchers used a Central Composite Design setup for analysis. A regression model employing the response surface approach was then created to predict fuel phase-out likelihood. Conclusion: This study examines multiple factors' effects. According to studies, Jatropha biodiesel and its blends may improve engine efficiency and lower brake-specific fuel consumption compared to diesel fuel. Minor input parameter modifications are needed to gain these benefits.

Enhancing biodiesel engine performance and emission reduction using Fe and Zn coated zeolite catalytic converters

ABSTRACT This study evaluates the performance and emission characteristics of diesel, fish biodiesel (comprising 20% fish oil and 80% diesel), and fish biodiesel using Fe and Zn-coated zeolite catalytic converters. The research aims to mitigate environmental challenges associated with diesel engines by exploring the efficacy of metal-doped zeolite catalysts in reducing harmful emissions. Fish biodiesel was derived from fish waste via transesterification and tested in a single-cylinder diesel engine. Key performance metrics, including Brake Specific Fuel Consumption, Brake Thermal Efficiency, Exhaust Gas Temperature, cylinder pressure, Heat Release Rate, and ignition delay, were measured. Emission characteristics such as carbon monoxide, hydrocarbon, nitrogen oxide, and smoke opacity were also analyzed. Results showed diesel had the lowest Specific fuel consumption, ranging from 730 g/kWh at 25% load to 320 g/kWh at full load. Fish biodiesel exhibited higher Specific fuel consumption, from 770 g/kWh to 350 g/kWh. Regarding emissions, the NOx of the biodiesel increased significantly compared to diesel; the use of a catalytic converter has reduced the NOx emission to a maximum extent of 37.5% at full load for a Fe-coated converter. The Zn-coated converter also improved emissions by up to 33% for NO but was slightly less effective than the Fe-coated converter. The study concludes that Fe-coated zeolite catalytic converters significantly enhance biodiesel-fueled diesel engines’ performance and emission characteristics. Both catalytic converters reduced the smoke emission significantly. These findings highlight the potential for developing more efficient and eco-friendly emission control technologies and promoting using renewable transportation fuels.

Performance analysis of biodiesel derived from pork fat of swill and concentrate-fed pigs

With the escalating demand for sustainable energy solutions, unconventional sources are gaining attention, including the utilisation of pork fat for biodiesel production. This study investigates the influence of different pig feeding systems, namely swill and concentrate, on the characteristics and performance of biodiesel derived from pork oil. Twelve Large White Yorkshire piglets were divided into two treatments: one following standard feeding practices (T1), and the other exclusively fed with swill (T2). The pigs were slaughtered, and their fat was processed into biodiesel through transesterification. The fuel properties of the biodiesel were analysed, including kinematic viscosity, flash point, fire point, gross calorific value, and low-temperature fuel properties. Additionally, engine performance and exhaust emissions of a biodiesel blend (B20) derived from pork oil were evaluated and compared to commercial diesel fuel using a Kirloskar single-cylinder diesel engine connected to an eddy current dynamometer. Results indicate that both T1 and T2 B20 biodiesel exhibit favourable characteristics comparable to diesel, with promising fuel density, injection duration, mass flow rate, brake-specific fuel consumption, and brake thermal efficiency across various load conditions. Moreover, critical factors such as cetane number and gross calorific value suggest suitable ignition qualities and energy content, highlighting the potential of pork oil-derived biodiesel as a sustainable alternative fuel source. Keywords: Biodiesel, pork fat, swill, concentrate feeding systems

Parametric Evaluation of a Single Cylinder Diesel Engine Fueled with Goat-Urine Emulsified Diesel

Parametric Evaluation of a Single Cylinder Diesel Engine Fueled with Goat-Urine Emulsified Diesel

Impacts of novel calotropis gigantea seed biodiesel usage as a fuel substitute along with various metal-oxide nanoparticles on the DICI engine characteristics

Calotropis gigantea, commonly known as Indian milkweed, is a prevalent plant in Asia. It typically thrives in open and unused areas, often considered a weed. This plant produces flowers and fruits consistently throughout the year, exhibiting a continuous flowering and fruiting cycle. This research investigated the viability of Calotropis gigantea seed oil as a potential source intended for biodiesel manufacturing. The oil was obtained from Calotropis gigantea seeds using hexane extraction in the Soxhlet apparatus. The seeds were determined to contain 33.3 wt% of oil content. The process of biodiesel production involved conducting a transesterification reaction. Further, the produced biodiesel was blended with pure diesel and three different nanoparticles, Titanium dioxide (TiO2), Chromium oxide (Cr2O3), and Silicon dioxide (SiO2), to evaluate combustion performance, and emission characteristics of a single-cylinder diesel engine under various load conditions. Incorporating Cr2O3 nanoparticles into the CGSB20 biodiesel blend yielded significant improvements in BTE, coupled with BSFC reduction. Specifically, in the CGSB20 + Cr2O3 fuel mixture, BTE increased notably by 31.2 %, reaching a value of 0.33 g/kWh for BSFC. Similarly, for the CGSB20 + SiO2 and CGSB20 + TiO2 blends, BTE experienced enhancements of 29.2 % and 28.1 %, respectively, while BSFC values were lowered to 0.37 and 0.4 g/kWh. Furthermore, the unchanging dispersal of nanoparticles within the CGSB20 blend exhibited extraordinary cylinder pressure and HRR values, reaching 77 bar and 34.2 J/CA, respectively. The CGSB20+ Cr2O3 blend yielded favorable emissions outcomes. Specifically, CO, NOx, UHC, and smoke emissions were approximately 4.5 g/kWh, 725 ppm, 0.11 g/kWh, and 23.6 %, respectively.

Optimization of biodiesel blend on single cylinder diesel engine using Taguchi method

Optimization of biodiesel blend on single cylinder diesel engine using Taguchi method

Effect of hybrid nanoparticles dispersed ternary fuel blend on diesel engine performance and emissions: Experimental and Taguchi-Grey relation study

The present study deals with the influence of hybrid nanoparticles dispersed in ternary fuel mixtures on the evaluation of the performance and emission characteristics of a single cylinder diesel engine. The fuel blend consists of 70% diesel, 20% Madhuca longifolia biodiesel, and 10% ethanol (by volume). The hybrid nanoparticles of ferric chloride (FeCl3) and graphene nanoparticles were then added to this ternary fuel mixture in different proportions, namely 50 mg/L and 75 mg/L, together with the surfactant and the dispersant in a ratio of 1:1. Moreover, the experiments were conducted on a diesel engine to evaluate the performance and emission parameters by varying different fuel samples, different loads (3, 6, 9, and 12 kgf) and injection pressures (i.e. 200, 225,and 250 bar). In addition, the Taguchi-Grey relation analysis was used for optimization, and the input parameters are fuel samples, loads and injection pressures. Experimental performance metrics, including brake specific fuel consumption (BSFC) and brake thermal efficiency (BTE), were improved when hybrid nanoparticles were added to the ternary fuel blend compared to diesel. At the same time, smoke opacity, nitrogen oxides (NOx), unburned hydrocarbons (UHC) and carbon monoxide (CO) emissions were reduced. Increasing the injection pressure also led to positive results, apart from NOx. Both performance and emissions were better for hybrid nanofuel based on surfactants and dispersants than for the base fuel, and it performed better of all dispersant-added nanofuels. The better results were obtained with D70B20E10NPs75QPAN75 mg/L than with the other fuel samples. The maximum BTE and lowest BSFC are 33.26% and 0.206 kg/kWh, while the minimized CO, UHC, NOx and smoke values at full load are 0.019%, 21 ppm, 833 ppm and 36.25%, respectively, at full load and injection pressure of 250 bar. By combining experimental investigations with the Taguchi -Grey method, a comprehensive and rapid assessment of the effects on the performance and emission characteristics of diesel engines was achieved.

Experimental investigation of emissions from a single-cylinder diesel engine using methanol–diesel blends

This study examines the effects of methanol–diesel blends on the emissions of a diesel engine, concentrating on carbon monoxide (CO), carbon dioxide (CO2), nitrogen oxides (NOx), hydrocarbons (HCs), and particulate matter (PM). Using a single-cylinder four-stroke diesel engine at varying torque settings (2 N m–6 N m), significant reductions in CO, CO2, HC, and PM emissions were observed with increasing methanol content. CO emissions reduced by up to 81.8%, CO2 by up to 64.2%, HC by up to 80.4%, and PM by up to 23.5% with the MD11 blend. NOx emissions initially increased but decreased by up to 20% at higher torques with the same blend. These results highlight the environmental benefits of methanol–diesel blends and the need for effective NOx reduction strategies.

Speculative investigation of performance & combustion of waste plastic oil blended with diesel as an alternate fuel in single cylinder diesel engine employing is: 10000 standards

In contemporary times, plastic waste recycling has emerged as a crucial trend, presenting significant potential for plastic reformulation and recyclability. Waste plastic, owing to its high calorific value and abundance, serves as a promising energy source. Through the pyrolysis process, plastic waste can be converted into pyrolysis oil, which exhibits properties akin to conventional diesel fuel and can be seamlessly integrated into engines. This study investigates the synthesis of waste plastic oil (WPO) via pyrolysis using a diverse feedstock comprising various types and grades of plastic. The resulting oil, resembling diesel in characteristics, is evaluated for its performance in a compression ignition (CI) engine equipped with a variable compression ratio.Experimental tests are conducted using blends of WPO and diesel ranging from 0% to 100%, across different engine loads spanning from partial to full load conditions (2 kg to 12 kg). The combustion characteristics, engine performance metrics, and emission profiles are meticulously analyzed and compared against those of conventional diesel fuel. The findings indicate that the engine exhibits comparable performance with WPO at higher loads, akin to that with diesel. However, at lower loads, an extended delay period is observed, contributing to engine stabilization.These results underscore the potential of renewable plastic oil as a viable alternative fuel for diesel engine applications, particularly under specific operating conditions. The study provides valuable insights into the feasibility and performance implications of integrating waste plastic oil into compression ignition engines, contributing to the ongoing discourse on sustainable energy solutions and waste management practices.

Study of the diesel fuel drop vaporization and combustion at a hydrogen-diesel fuel dual fuelled diesel engine

Abstract The present paper shows the analysis of the results of the theoretical model developed by authors for diesel fuel drops vaporization study, air-diesel fuel-hydrogen mixture forming estimation and diesel fuel drops combustion in the presence of air-hydrogen mixtures set in the cylinder before the start of conventional fuel injection. The model is applied to a single cylinder diesel engine fuelled with diesel fuel and hydrogen, in dual mode by diesel gas method, at the engine speed of 900 rev/min. For a diesel fuel drop the vaporization speed, mixture formation speed, combustion speed, flame radius are presented and analysed. At hydrogen use, the cyclic amount of diesel fuel is reduced and the vaporization duration of the diesel fuel drop is reduced comparative to classic fuelling. At dual fuelling, the combustion of the burning of air-hydrogen mixtures in the vicinity of diesel droplets leads to reduced vaporization time, with 43%, an increased vaporization rate, with 26.9% and an accelerated formation of the mixture between diesel fuel and air-hydrogen mixture. Further, the combustion speed increase with 6.9%, the combustion time is decreased with 6% and the flame radius increase with 6.7%.

Design of a novel impulse turbine for exhaust energy recovery in a commercial load carrier single cylinder diesel engine

A significant fraction of the fuel energy supplied in a diesel engine is wasted into the atmosphere through the exhaust gases. Although most modern-day diesel engines are turbocharged, a few remain naturally aspirated. Due to technical challenges, single-cylinder engines are not turbocharged and remain naturally aspirated (NA). The intermittent and pulsated exhaust gas flow tends to choke the turbine and increase the back pressure. On the other hand, supercharging a single-cylinder engine leads to superior performance at the expense of fuel efficiency, as a significant fraction of the energy is wasted in the exhaust. The current study employs a novel crank shaft coupled impulse turbine for effective exhaust energy recovery in a supercharged, high-speed, commercial single-cylinder diesel engine. This novel impulse turbo-compounded and supercharged engine layout was simulated using a 1D model developed using AVL BOOST software. Based on the results of the 1D model, the impulse turbine design was carried out. A CFD simulation of the impulse turbine was carried out using commercially available CONVERGE. The major design parameters, including blade profile, blade width, nozzle shape, size and angle, blade angles, blade speed, number of blades, and turbine outlet port opening, were optimized using the CFD software. The simulated results showed that the designed impulse turbine generated 2.67 kW of power, enhancing the power output of the supercharged engine by 21% at the rated operating condition. The turbine efficiency was 68%, considering the available kinetic energy at the exhaust. Simulation results indicate that the impulse turbine compounded supercharged engine could generate 15.4 kW of power, 45% higher than the base NA engine brake power output.

Enhancing diesel engine efficiency and emission performance through oxygenated and non-oxygenated additives: A comparative study of alcohol and cycloalkane impacts on diesel-biodiesel blends

This study evaluates the impact of renewable fuel additives on diesel engine performance, combustion, and emissions. Safflower seed oil was converted into biodiesel (BD) through transesterification, achieving a 94.12 % conversion yield, verified by spectroscopic analysis. Test fuels were prepared by adding 5 %, 15 %, and 25 % n-pentanol (PE, oxygenated) and cyclohexane (CHx, non-oxygenated) to diesel fuel (DF) and BD. These blends were tested in a single-cylinder diesel engine under varying loads. At maximum load, BSFC values were 0.251 for DF, 0.333 for 25 % PE, and 0.269 kg/kWh for 25 % CHx. BTE values were 32.184 % for DF, 27.028 % for 25 % PE, and 31.147 % for 25 % CHx. The peak in-cylinder pressure and net heat release for the 25 % PE blend, which were the highest among the test fuels, were 58.148 bar and 37.010 J/°CA, respectively. Average NOx emissions were 171 for DF, 135.75 for 25 % PE, and 170.50 ppm for 25 % CHx. CO emissions were 171 for DF, 149.25 for 25 % PE, and 170.25 ppm for 25 % CHx. Smoke opacity values were 0.75 for DF, 0.308 for 25 % PE, and 0.675 m-1 for 25 % CHx. Despite higher costs, CHx offers reduced environmental impact without significantly compromising engine performance.

On the Influence of Engine Compression Ratio on Diesel Engine Performance and Emission Fueled with Biodiesel Extracted from Waste Cooking Oil

Despite the extensive research on biodiesels, further investigation is warranted on the impact of compression ratios on emissions and engine performance. This study addresses this gap by evaluating the effects of increasing the engine’s compression ratio on engine performance metrics—brake-specific fuel consumption (BSFC), power, torque, and exhaust gas temperature—and emissions—unburnt hydrocarbons (HCs), carbon dioxide (CO2), carbon monoxide (CO), nitrogen oxides (NOx), and oxygen (O2)—when fueled with a 20% blend of waste cooking oil biodiesel (WCB20) and petroleum diesel (PD) under various operating conditions. The viscosity of the prepared fuels was measured at 25 °C and 40 °C. Experiments were conducted on a single-cylinder diesel engine under wide-open throttle conditions at three different speeds (1400 rpm, 2000 rpm, and 2600 rpm) and two compression ratios (16:1 and 18:1). The results revealed that at a lower compression ratio, both WCB20 and petroleum diesel exhibited reduced BSFC compared to higher compression ratios. However, increasing the compression ratio from 16:1 to 18:1 significantly decreased HC emissions but increased CO2 and NOx emissions. Engine power increased with engine speed for both fuels and compression ratios, with WCB20 initially producing less power than diesel but surpassing it at higher compression ratios. WCB20 demonstrated improved combustion quality with lower unburnt hydrocarbons and carbon monoxide emissions due to its higher oxygen content, promoting complete combustion. This study provides critical insights into optimizing engine performance and emission characteristics by manipulating compression ratios and utilizing biodiesel blends, paving the way for more efficient and environmentally friendly diesel engine operations.

Analysis of the Influence of Fuel Dose on the Electrical Parameters of the Starting Process of a Single-Cylinder Diesel Engine

Analysis of the Influence of Fuel Dose on the Electrical Parameters of the Starting Process of a Single-Cylinder Diesel Engine

Effect on polytropic index, performance and emission of diesel engine using hydrogen as gaseous fuel with additive di-tert butyl peroxide

Diesel engines are commonly used due to its higher reliability and better fuel conversion efficiency. However, it produces exhaust emissions like carbon dioxide (CO2) and particulate matter (PM). Hydrogen gas is regarded as a clean fuel as it is free from carbon. The addition of hydrogen fuel enhances the burning rates and extends the flammability limits of fossil fuels, and therefore has the potential of reduced exhaust emission in diesel engines operating on dual fuel mode. This paper has investigated the effect of hydrogen addition to the performance and emissions of a single-cylinder diesel engine, working in dual fuel mode with additive di-tert butyl peroxide (DTBP). About 25% hydrogen was introduced into the cylinder on a mass basis via the engine intake manifold with the addition of additive di-tert butyl peroxide up to 5% in diesel fuel. In this experimental study, mean gas temperature, indicated mean effective pressure (IMEP), brake mean effective pressure (BMEP), polytropic index, and exhaust emissions were studied at medium (53%) and high (69%) load conditions. The indicated mean effective and brake mean effective pressure was 9.79 bar with a 3% addition of additive and 4.15 bar with the 5% addition of additive as compared with 8.71 bar and 4.11 bar diesel fuel operation. 16% hydrogen addition with 1% di-tert butyl peroxide, IMEP, and BMEP are 10.92 bar, and 4.14 bar respectively.

Modeling the impact of plastic oil obtained from xlpe cable wastes on diesel engine performance and combustion parameters with the response surface method

The world's expanding population requires alternative energy sources to meet its energy needs. One such alternative is the efficient recovery of plastic waste through pyrolysis. The liquid produced from waste plastics via pyrolysis is a valuable commodity that may serve as fuel substituted for internal combustion engines. In this study, waste plastic oil (WPO) and diesel fuel (D100) blends (10%, 20%, 30%, 40% and 50% by volume) obtained by pyrolysis of waste XLPE cables were experimentally investigated and analyzed using response surface methodology (RSM) to determine their effects on the combustion parameters of a four-stroke, single cylinder diesel engine at different engine loads (750, 1500, 2250, 3000, 3750 and 4500 W). A response surface model was constructed using a two-factor central composite complete design and analysis of variance based on the experimental results obtained. The model determined the optimum values of WPO ratio and engine load that correspond to one of the finest brake thermal efficiency (BTE), brake specific fuel consumption (BSFC), hydrocarbon (HC), carbon monoxide (CO), nitrogen oxides (NOx), and smoke emission levels. The study's optimization findings indicated that the optimal WPO ratio is 19.6%, and the optimal engine load is 2600 W. The BTE, BSFC, CO, HC, NOx, and smoke were found to be 22.3%, 332.3 g/kWh, 0.033%, 31.5 ppm, 397.9 ppm, and 1.63%, respectively, at the optimal WPO ratio and engine load. The R2 (correlation coefficient) values for BTE, BSFC, CO, HC, NOx, and smoke emissions were determined to be 99.95%, 97.76%, 98.10%, 99.74%, 99.74%, 99.79%, and 95.67%, respectively. The mean error rates, ranging from 0.64% to 4.27%, were deemed satisfactory when comparing the replies to the experimental data. The findings of this study demonstrated that the response surface method is a very efficient approach for forecasting and enhancing a diesel engine's performance and emission characteristics by using waste plastic oil.

Toward improving efficiency and mitigating emissions in a natural gas/diesel direct injection dual fuel engine using EGR

As emissions regulations become more and more stringent and conventional fuel sources rarefaction, new alternatives are emerging to address this situation. Dual fuel engines are among the promising solutions, offering both ecological and economic advantages. However, these engines often confront constraints linked to high levels of unburnt hydrocarbons (HC) at low loads and NOx emissions at high loads. To overcome these problems and guarantee high-efficiency overall operating loads, exhaust gas recirculation (EGR) is a potential solution. In the present experimental study, appropriate modifications have been carried out to a single-cylinder diesel engine to ensure dual fuel operation with EGR. Natural gas and diesel are used as the primary and pilot fuel, respectively. At low load operations, the EGR rate is increased up to 35% until the reduction of unburnt hydrocarbons. However, at high loads, the EGR rate is carefully adjusted, as the combustion efficiency easily deteriorates due to oxygen amount lack in the combustion chamber. Also, minimizing NOx emissions is prioritized in all load conditions while keeping thermal efficiency in sight. In addition, the variation in the amount of pilot fuel is studied for improving the combination of dual fuel engine operation with the EGR technique. This made it possible to determine the influence of load, EGR rate, and pilot fuel quantity on the engine in response to the triple challenges of reducing NOx and HC and improving thermal efficiency. The results show that an adequate EGR rate of 30%, depending on the operating conditions, can reduce HC emissions by >25% while increasing thermal efficiency by around 20%. This result is accompanied by a significant reduction, over 90%, in NOx emissions.