Catalyst-mediated Cr(VI) reduction face significant challenges in by-product ion residues and catalyst cost. The development of low-cost catalysts and catalytic technologies with near-zero impurity introduction is therefore of great practical importance. This study developed a pristine biochar-mediated nanoconfinement strategy that facilitated the chemical reaction between oxalic acid (OA) and Cr(VI) with a stoichiometric ratio of 3.3:1. The method achieved the simultaneous Cr(VI) reduction and OA removal, and completed the chromium removal process with near-zero impurity introduction after a precipitation process. While traditional catalyst-mediated reduction relied on mechanisms of functional group or active sites, this study took a novel path by adopting a focus on pore size. The structure–activity relationship, and experimental design demonstrated the predominant role of porous properties in the reaction, thus proposing a nanoconfinement Cr(VI) reduction mechanism. Continuous flow results revealed a treatment capacity of 1750 mL/h for the complete removal of Cr(VI) from Cr electroplating rinse water. The effluent, precipitated with CaO, had 0.06 mg/L of total Cr and 0.56 mg/L of OA, while the precipitate, recovered as CaCr2O4, demonstrated a total Cr recovery efficiency of 90.4%. Compared to industrial Cr(VI) chemical reduction, this study minimizes impurity introduction to the catalytic system. This study explores an effective strategy for Cr(VI) reduction and Cr resource recovery using low-cost pristine biochar, and provides navigation for the removal and resource utilization of other heavy metals or radionuclides.
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