Silicone Replica Technique Research Articles

Fracture resistance, marginal and internal adaptation of innovative 3D-printed graded structure crown using a 3D jet printing technology.

This in vitro study aimed to create a graded structured dental crown using 3D printing technology and investigate the fracture resistance and the adaptation of this new design. A dental crown with a uniform thickness of 1.5mm was designed, and the exported stereolithography file (STL) was used to manufacture 30 crowns in three groups (n = 10), solid (SC), bilayer (BL), and multilayer (ML) crowns using 3D jet printing technology. Marginal and internal gaps were measured using the silicone replica technique. Crowns were then luted to a resin die using a temporary luting agent and the fracture resistance was measured using a universal testing machine. One-way ANOVA and Tukey post hoc tests were used to compare the fracture resistance and the adaptation of crowns at a significance level of 0.05. Mean marginal and internal gap of the ML group were 80 and 82mm, respectively; which were significantly (p<0.05) smaller than BL (203 and 183mm) and SC (318 and 221mm) groups. The SC group showed the highest mean load at fracture (2330 N) which was significantly (p<0.05) higher than the BL (1716 N) and ML (1516 N) groups. 3D jet printing technology provides an opportunity to manufacture crowns in a graded structure with various mechanical properties. This study provided an example of graded structured crowns and presented their fracture resistance. SC group had the highest fracture resistance; however, ML had the best marginal and internal adaptation.

Influence of various fabrication techniques and porcelain firing on the accuracy of metal-ceramic crowns

BackgroundThe fit of a metal-ceramic restoration is essential to its long-term durability. Regarding marginal and internal fit, there is not enough information about the technologies used in the production of metal-ceramic restorations. The aim of this in vitro study is to compare, both before and after porcelain firing, the marginal, axial, axio-occlusal, and occlusal fit of metal-ceramic restorations manufactured using casting, additive or subtractive computer-aided design, and computer-aided manufacturing techniques (CAD/CAM).MethodsCAD/CAM were used to create 50 prepared maxillary first molar-shaped Co-Cr die models, which were randomly divided into 5 groups (n = 10). Cobalt-chrome copings were produced by casting (C), hard metal milling (HM), soft metal milling (SM), selective laser melting (SLM), and selective laser sintering (SLS) techniques. Before and after porcelain firing, discrepancies of the copings were measured using the silicone replica technique. The data obtained by measurements with a stereomicroscope at x80 magnification were analyzed statistically in the SPSS program. The ROBUST three-way analysis of variance (ANOVA) method was used to compare the discrepancy values.ResultsThere were statistically significant differences among fabrication methods (P < .001). The HM method showed the highest discrepancy (90.1 μm), and the C (63 μm) method showed the lowest discrepancy in terms of the die model- crown fit. The C, SLS, and SM methods (63 μm; 61.6 μm; 67.7 μm) were statistically similar (P > .001). The highest discrepancy was observed on the occlusal area (87.1 μm), and the lowest discrepancy was observed on the axial area (47.7 μm) of the coping. Porcelain firing had a decrease in the discrepancy values (P = .001).ConclusionAll CAD/CAM techniques are appropriate for clinical use; selective laser sintering and soft milling can be the more recommended methods for the compatibility of metal-porcelain restorations, as they have lower discrepancy values than the SLM and HM methods.

Feasibility of images acquired using smartphone camera for marginal and internal fit of fixed dental prosthesis: comparison and correlation study

This study aimed to measure marginal and internal fit using images captured with both an optical microscope and a smartphone camera, comparing the fit measurement performance of these devices and analyzing their correlation. Working casts (with 10 posterior and 10 anterior teeth) created to fabricate fixed dental prostheses were used. These working casts were scanned using a desktop scanner (E1) to design an interim crown, and the designed interim crown was fabricated using a three-dimensional (3D) printer. Utilizing the silicone replica technique, the fabricated interim crown replicated the fit, which was then captured using both an optical microscope and a smartphone camera. The captured images were used to measure the marginal and internal fit according to the imaging device. Intraclass correlation coefficients (ICC) were used for reliability analysis according to the imaging device. Furthermore, the Wilcoxon signed-rank test was adopted for the comparative evaluation of the marginal and internal fit between the imaging devices (α = 0.05). The measurement results of the marginal and internal fit according to the optical microscope and smartphone camera did exhibit a significant difference (P < 0.05). The ICC between the two devices showed an “excellent” agreement of over 0.9 at all measurement points (P < 0.001). A smartphone camera could be used to obtain images for evaluating the marginal and internal fit.

Marginal fit of three different nanocomposite inlays fabricated with computer-aided design/computer-aided manufacturing (CAD/CAM) technology: a comparative study.

This study aimed to compare and evaluate the marginal fit of nanocomposite computer-aided design/computer-aided manufacturing (CAD/CAM) inlays. Three types of nanocomposite CAD/CAM blocks (HASEM, VITA Enamic, and Lava Ultimate) were used as materials. Class II disto-occlusal inlay restorations were prepared on a typodont mandibular right first molar using diamond rotary instruments. The inlays were fabricated using CAD/CAM technology and evaluated using the silicone replica technique to measure marginal gaps at five locations on each inlay. The data were analyzed by two-way analysis of variance and Tukey post hoc tests ( α=0.05). There were no significant differences in the marginal gaps based on the type of nanocomposite CAD/CAM inlay used (p=0.209). However, there was a significant difference in the marginal gaps between the measurement regions. The gingival region consistently exhibited a larger marginal gap than the axial and occlusal regions (p<0.001). Within the limitations of this in vitro study, the measurement location significantly influenced the marginal fit of class II disto-occlusal inlay restorations. However, there were no significant differences in the marginal gaps among the different types of CAD/CAM blocks. Furthermore, the overall mean marginal fits of the class II disto-occlusal inlay restorations made with the three types of nanocomposite CAD/CAM blocks were within the clinically acceptable range.

Evaluation of Marginal and Internal Adaptation of Crowns Fabricated with Three Different Zirconia CAD/CAM Materials.

Marginal and internal adaptation are key factors that determine the clinical success of dental restorations. The aim of this study is to evaluate the marginal and internal fit of crowns fabricated with three different CAD-CAM zirconia materials; two monolithic zirconia materials and one veneered zirconia copings in comparison with conventional metal-ceramic crowns. Ninety-six extracted molars (n = 96) were selected. Teeth were randomly divided into four groups (n = 24), and the following restorations were fabricated: Metal-ceramic crowns (Control group) (Group CG); monolithic zirconia crowns (GC initial) (Group MZ1); monolithic zirconia crowns (InCoris TZI),(Group MZ2); bilayered zirconia crowns, cores (InCoris ZI) veneered with a low-fusing glass-ceramic (IPS Emax Ceram),(Group BZ). Internal and marginal adaptations were evaluated using the silicone replica technique. A total of 20 points were recorded for every tooth under the light microscope at 20x magnifications. Results were compared using one-way analysis of variance (ANOVA) and the posthoc Tukey's test at a significance level of 0.01. Marginal, marginal-internal, axial, and occlusal gaps between CG, MZ1, MZ2, and BZ crowns showed statistically significant differences (P < 0.01). Monolithic zirconia groups showed better marginal adaptation compared with the veneered zirconia crowns.

Comparison of Internal and Marginal Adaptation of Endocrowns at Different Depths Fabricated by the Digital and Conventional Impression Techniques: Internal and Marginal Fit of Endocrowns.

Introduction: Sufficient information is not available regarding the comparative accuracy of digital and conventional impression techniques at different depths for the fabrication of endocrown restorations. Thus, this study aimed to compare the marginal (M) and internal (I) adaptation of endocrowns at different depths fabricated by the digital and conventional impression techniques. Materials and Methods: In this in vitro study, two endodontically treated molar teeth with 2- and 4-mm cavity depths were used for the fabrication of endocrowns. Conventional and digital impressions were made from each tooth 17 times. A total of 68 zirconia endocrowns were fabricated and seated, and their I and M adaptation was assessed by the silicone replica technique. Data were statistically analyzed. Results: The M and I gaps at 2- and 4-mm cavity depths were significantly smaller in the digital, than the conventional, impression technique (p < 0.05). Increasing the cavity depth significantly increased the M and I gaps only in the digital technique (p < 0.05). The largest gap in all groups was noted in the pulpal (P) region (p < 0.05). The smallest gap was found in the M and cervical (C) regions in the conventional groups with 2- and 4-mm cavity depths, and the digital group with 4 mm cavity depth, and in the M region in the digital group with 2 mm cavity depth (p < 0.05). Conclusion: Unlike the conventional impression technique, the M and I adaptation decreased by an increase in cavity depth in the digital technique; nonetheless, the digital impression technique still showed higher M and I adaptation than the conventional technique.

Marginal fit and retention force of zirconia resin-bonded fixed dental prostheses in the posterior region with different designs

Background/purposeRetainer debonding of resin-bonded fixed dental prostheses (RBFDPs) is one of the major reasons for their lower survival rates than fixed dental prostheses (FDPs) with full-coverage crowns. Recent advances in milling technology have enabled the fabrication of RBFDPs with complex retainers (D-shaped designs). This study aimed to assess the marginal fit and retention force of zirconia RBFDPs with inlay-, L-, and D-shaped designs to clarify their clinical applications. Materials and methodsThree abutment teeth models without maxillary second premolars were created using inlay-, L-, and D-shaped retainer designs. The zirconia RBFDPs were designed and fabricated according to the manufacturer’s instructions (n = 10). The marginal gap was measured using the silicone replica technique. Zirconia frameworks were bonded to the abutment teeth using resin cement. Tensile test was conducted after thermal cycling and dynamic loading tests. The loads during debonding or fracture were recorded. The failure pattern was analyzed by observing the fracture surface using a scanning electron microscope. ResultsD-shaped RBFDPs showed a significantly larger marginal gap than inlay- and L-shaped RBFDPs (P < 0.05). However, the mean marginal values were clinically acceptable (<120 μm). The D-shaped model exhibited the highest tensile strength in the tensile tests. The inlay-shaped and most of the D-shaped RBFDPs experienced debonding with cohesive failure, whereas the L-shaped RBFDPs showed fractures near the connector. ConclusionThe D-shaped retainer design was superior to the inlay- and L-shaped designs with respect to the inhibition of retainer debonding. However, the marginal fitness needs to be improved.

Influence of the Crystallization Firing Process on Marginal and Internal Adaptation of Silicate-based Glass-ceramic Inlays Fabricated With a CAD/CAM Chairside System.

Computer-aided design/computer-aided manufacturing (CAD/CAM) systems are widely used in dental treatment. Clinicians can use chairside CAD/CAM technology, which has the advantage of being able to fabricate inlays on the same day. We aimed to evaluate the effects of crystallization firing processes, fabrication methods (one-step and two-step), and materials on marginal and internal adaptations of silicate-based glass-ceramic all-ceramic inlays fabricated with CAD/CAM chairside systems. Ten artificial mandibular left first molars were prepared with standardized ceramic class II mesial-occlusal (MO) inlay cavities. Optical impressions were obtained using CEREC Omnicam Ban. IPS e-max CAD (IE), (Ivoclar Vivadent, Schaan, Liechtenstein), Initial LiSi Block (LS) (Hongo, Bunkyoku, Tokyo, Japan), VITA Suprinity (SP), (Vita Zahnfabrick, Bad Säckingen, Germany), and Celtra Duo (CD) (Ivoclar Vivadent, Schaan, Liechtenstein) (n=10) were milled using CEREC MC XL (Bensheim, Germany). IE and SP were crystallization-fired using CEREC Speed Fire. The silicone replica technique was used for the measurement of internal (axial and pulpal walls) and marginal (cervical and occlusal edge) adaptations. The adaptations were measured using a thin layer of light-body polyvinyl siloxane impression material placed between the master tooth inlay preparation and restoration. Marginal and internal adaptations of IE, LS, SP, and CD were measured using a stereomicroscope (500×). For IE and SP, marginal and internal adaptations were measured before and after the crystallization firing process. Data analyses were conducted using one-way ANOVA and the Tukey test. For IE and SP, marginal and internal adaptations before and after the crystallization firing process were analyzed using the t-test. The significance level was set at α=0.05. One-way ANOVA revealed statistically significant differences in occlusal and cervical edge marginal adaptations among the material groups (p<0.001). The Tukey HSD test revealed a significant difference in marginal occlusal and cervical edge adaptations between LS and CD groups and IE and SP groups (p≤0.05). For IE and SP inlays, the t-test revealed a significant difference between occlusal and cervical edge adaptations before the crystallization firing process and those after the crystallization firing process, with the latter group showing a more significant discrepancy in adaptation than the former group (p≤0.05). Fabrication methods (one- and two-step) affected the marginal adaptation compatibility but not internal compatibility of MO inlays. The crystallization firing process affected the marginal adaptation of inlays using lithium silicate or lithium disilicate glass-ceramics. However, adaptation to the cavity was considered clinically acceptable for all materials.

Influence of an internal firing of feldspathic porcelain before or after sintering on adaptation of high-translucent zirconia laminate veneers

The aim of the present study was to evaluate the influence of two different internal surface treatments, namely, the firing of feldspathic porcelain before or after zirconia sintering, on the marginal and internal adaptation of laminate veneers (LVs) made of high-translucent zirconia. A total of 33 zirconia LVs were fabricated using a CAD/CAM system and divided into three groups based on the internal surface treatment method: the pre-firing (PRE) group involved firing feldspathic porcelain before zirconia sintering, the post-firing (POS) group involved firing feldspathic porcelain after zirconia sintering, and the no treatment (NT) group involved no application of feldspathic porcelain. The adaptation of the LVs was measured using a silicone replica technique. Data were analyzed using the Kruskal–Wallis and Steel–Dwass tests (α = .05). The POS group showed significantly higher marginal discrepancy values than the PRE group across all sites. The internal space values of the PRE groups were significantly lower than those of the NT group at all sites. The internal firing of feldspathic porcelain before zirconia sintering resulted in better marginal adaptation of the high-translucent zirconia LVs than the internal firing of feldspathic porcelain after zirconia sintering. The internal firing of feldspathic porcelain before zirconia sintering can achieve uniform internal adaptation of high-translucent zirconia LVs.

Clinical marginal and internal adaptation of single metal-ceramic crowns fabricated by casting, milling, and milling/sintering methods.

To compare the adaptation of single metal-ceramic crowns (MCCs) fabricated by three different methods: lost-wax metal casting (LMC); milling of hard cobalt-chromium (HCC) blanks; and milling of soft presintered cobalt-chromium (SCC) blanks. In this double-blinded parallel randomized clinical trial, 60 single MCCs were fabricated using three different methods. The adaptation of copings was evaluated radiographically, visually, and microscopically. Data were compared among the three groups using Kruskal-Wallis test followed by Dunn post hoc test, one-way ANOVA, and paired t test (α = .05). Radiographic data showed that the frequency of crowns with no marginal discrepancy was significantly higher in the SCC group than the LMC group. Evaluation of marginal adaptation with an explorer revealed that crowns with excellent marginal adaptation had lower frequency in the LMC group than the HCC and SCC groups. In the silicone replica technique, the recorded data revealed no significant difference. Application of porcelain veneering did not affect the adaptation of copings. The SCC and HCC groups showed better clinical outcomes compared to the LMC group. However, all MCCs fabricated by the LMC method, milling of HCC blanks, and milling of SCC blanks had acceptable clinical adaptation.

Assessment Methods for Marginal and Internal Fit of Partial Crown Restorations: A Systematic Review.

Different methods are used for the analysis of marginal and internal fit of partial crowns, but not all of them are applicable for in vivo studies. The aim of this review is to search the available methods, described in the current literature, to assess marginal and internal fit in partial crowns. an electronic search was performed on Pubmed and Web of Science databases to find studies published from 1 January 2017 up to 2 March 2023, following PRISMA guidelines and Cochrane handbook for systematic reviews. The search strategy applied was: "(marginal) AND (fit OR gap OR adaptation OR discrepancy) AND (inlay OR onlay OR partial crown)". In vitro studies which evaluated marginal and internal fit on CAD CAM or 3D printed partial crowns were included in this review. Quality of the studies was assessed by using Quality Assessment Tool For In Vitro Studies (QUIN tool). 22 studies were included. Among conventional methods, direct view with microscope, indirect view on resin replicas, and silicone replica technique (SRT) were used. Considering new digital methods, micro-CT, SRT 3D and triple scan technique (TST) were applied. Among 2D methods, direct view technique is the most used marginal fit analysis. For a more comprehensive evaluation, a 3D digital analysis is suggested. SRT and indirect view are the only 2D methods available for in vivo analysis. A protocol for the application of TST for assessment in vivo is now available, but no studies are reported in literature yet.

Marginal gap and internal fit of 3D printed versus milled monolithic zirconia crowns

BackgroundThis study aimed to evaluate and compare the marginal gap using two different methods and the internal fit of 3D printed and zirconia crowns.Methods3Y-TZP zirconia crowns (n = 20) were manufactured using subtractive milling (group M) and 3D printed (group P). The marginal gap was measured at 60 points using vertical marginal gap technique (VMGT). On the other hand, the silicone replica technique (SRT) was used to evaluate the internal fit and was divided into 4 groups: marginal gap, cervical gap, axial gap, and occlusal gap where the thickness of light impression was measured at 16 references. The numerical data was tested for normality using Shapiro–Wilk's test. They were found to be normally distributed and were analyzed using an independent t-test.ResultsUsing VMGT, group P had significantly higher mean marginal gap values of 80 ± 30 µm compared to group M = 60 ± 20 µm (p < 0.001). Also, with the SRT, the marginal gap of group P (100 ± 10 µm) had significantly higher values compared to group M (60 ± 10 µm). The internal fit showed significant difference between the tested groups except for Axial Gap.ConclusionsAlthough milled crowns showed better results. The 3D printed zirconia crowns offer clinically acceptable results in terms of marginal adaptation and internal fit. Both VMGT and SRT are reliable methods for the assessment of the marginal gap.

Impact of different CAD/CAM materials on internal and marginal adaptations and fracture resistance of endocrown restorations with: 3D finite element analysis

PurposeTo assess and compare the impact of various computers aided design/manufacturing (CAD/CAM) materials on internal and marginal discrepancies, fracture resistance and failure probability of Endocrown restorations with 3D Finite Element analysis.Material and methodsForty devitalized human maxillary first molars were collected. After endodontic treatment, they classified into 4 groups (n = 10) based on the materials used for endocrown fabrication. Group V (Vita-Enamic), Group N (Nacera Hybrid), Group T (Translucent Prettau Zirconia) and Group P (Pekkton ivory). All samples were exposed to artificial aging method simulating one year of clinical service. Silicone replica technique and stereomicroscope (25X) utilized to evaluate the marginal and internal gaps of endocrowns at different areas. Fracture resistance test used for cemented specimens followed by qualitative investigation utilizing Stereomicroscopy. Four models representing four endocrown systems used for restoration of severely-damaged endodontically treated upper first molar were generated for finite element analysis (FEA). Axially and centrally static occlusal compressive load was applied. Modified Von Mises and maximum principal stress values on the remaining tooth structure, cement lines and restorative materials were assessed independently. Resulted data were statistically analyzed at P-value ≤ 0.05.ResultsIn the current study, the highest mean values of internal and marginal discrepancies (μm) among studied groups were reported for Zirconia group (100.300 and 102.650) respectively, while the lowest mean value of internal discrepancy (μm) was observed for Nacera group (69.275) and the lowest mean value of marginal discrepancy (μm) was observed for PEKK group (78.4750). Regarding internal discrepancy, Vita-Enamic and PEKK groups did not exhibit any statistically significant differences (P = 0.293), however zirconia and the other tested groups exhibited statistically significant differences in the mean values of the marginal gap region (p 0.05).On the other hand, PEKK group showed the highest mean value of fracture resistance (1845.20 N) and the lowest value was observed for Vita-Enamic group (946.50 N). Regarding to stress distributions through 3D FEA, and according to modified von Mises (mvM) analysis, the greatest possible stress values were noticed in PEKK model in relation to tooth structure, cement line, and flowable composite as the following: (93.1, 64.5, 58.4 MPa) respectively, while Zirconia revealed lower maximum stress values (11.4, 13.6, 11.6 MPa) respectively.ConclusionsStatistically excellent marginal and internal fit was observed for PEKK in relation to other used endocrown materials. Also, PEKK material explained fracture resistance comparable to zirconia value while the lowest value was detected for Vita Enamic material.

Marginal and internal discrepancies associated with carbon digital light synthesis additively manufactured interim crowns

Statement of problemThe carbon digital light synthesis (DLS) or continuous liquid interface production (CLIP) technology is an innovative additive manufacturing technology using oxygen-inhibited photopolymerization to create a continuous liquid interface of unpolymerized resin between the growing component and the exposure window. This interface eliminates the need for an incremental layer-by-layer approach, allowing for continuous creation and increased printing speed. However, the internal and marginal discrepancies associated with this new technology remain unclear. PurposeThe purpose of this in vitro study was to evaluate the marginal and internal discrepancies by using the silicone replica technique of interim crowns fabricated by 3 different manufacturing technologies: direct light processing (DLP), DLS, and milling. Material and methodsA mandibular first molar was prepared, and a crown was designed with a computer-aided design (CAD) software program. The standard tessellation language (STL) file was used to create 30 crowns from the DLP, DLS, milling technologies (n=10). The gap discrepancy was determined using the silicone replica approach, with 50 measurements made with a ×70 microscope for each specimen for the marginal and internal gaps. The data were analyzed using 1-way ANOVA, followed by the Tukey HSD post hoc test (α=.05). ResultsThe DLS group had the least marginal discrepancy compared with the DLP and milling groups (P<.001). The DLP group showed the highest internal discrepancy followed by the DLS and milling groups (P=.038). No significant difference was found between DLS and milling in terms of internal discrepancy (P>.05). ConclusionsThe manufacturing technique had a significant effect on both internal and marginal discrepancies. The DLS technology showed the smallest marginal discrepancies.

Influence of Direct and Indirect Digital Data Capturing Techniques on Marginal Accuracy and Internal Fit of CAD/CAM Fabricated PEEK and Zirconia Crowns

Purpose: The aim of this study was to evaluate the marginal and internal fitness of PEEK and Zirconia crowns fabricated by three different impression techniques. Materials and methods: Thirty standardized acrylic die models were prepared. Dies were divided into two main groups (n= 15): Group 1: CAD/CAM fabricated zirconia crowns. Group 2: CAD/CAM fabricated PEEK crowns. Each group was subdivided into three subgroups (n= 5), according to the impression technique using for data acquisition: Sub-group (A): direct digital scans of the model used intraoral digital scanner. Sub-group (B): indirect digital scans of the silicon impressions using extraoral scanner. Sub-group (C): indirect digital scans of the stone casts obtained from silicon impressions using extraoral scanner. Crowns were then designed and fabricated. Marginal and internal gaps were measured using silicone replica technique and field digital microscope. Results: Independent t-test was used for comparison between groups. Comparisons between subgroups were performed by one-way analysis of variance (ANOVA) test, followed by Bonferroni’s post hoc test. In Zirconia group, the highest mean value was recorded in stone cast scan group, followed by intraoral scan, with the least value recorded in impression scan subgroup. In PEEK group, the highest mean value was recorded in stone cast group, followed by impression scan, with the least value recorded in intraoral scan subgroup. Conclusions: All tested crowns showed marginal gap distance values within the clinically acceptable levels. PEEK crowns had lower vertical marginal gap distance than zirconia crowns with different scanning techniques.

Influence of Direct and Indirect Digital Data Capturing Techniques on Marginal Accuracy and Internal Fit of CAD/CAM Fabricated PEEK and Zirconia Crowns

Purpose: The aim of this study was to evaluate the marginal and internal fitness of PEEK and Zirconia crowns fabricated by three different impression techniques. Materials and methods: Thirty standardized acrylic die models were prepared. Dies were divided into two main groups (n= 15): Group 1: CAD/CAM fabricated zirconia crowns. Group 2: CAD/CAM fabricated PEEK crowns. Each group was subdivided into three subgroups (n= 5), according to the impression technique using for data acquisition: Sub-group (A): direct digital scans of the model used intraoral digital scanner. Sub-group (B): indirect digital scans of the silicon impressions using extraoral scanner. Sub-group (C): indirect digital scans of the stone casts obtained from silicon impressions using extraoral scanner. Crowns were then designed and fabricated. Marginal and internal gaps were measured using silicone replica technique and field digital microscope. Results: Independent t-test was used for comparison between groups. Comparisons between subgroups were performed by one-way analysis of variance (ANOVA) test, followed by Bonferroni’s post hoc test. In Zirconia group, the highest mean value was recorded in stone cast scan group, followed by intraoral scan, with the least value recorded in impression scan subgroup. In PEEK group, the highest mean value was recorded in stone cast group, followed by impression scan, with the least value recorded in intraoral scan subgroup. Conclusions: All tested crowns showed marginal gap distance values within the clinically acceptable levels. PEEK crowns had lower vertical marginal gap distance than zirconia crowns with different scanning techniques.

Effect of a new support design on the marginal and internal gap of additively manufactured interim crowns using direct light deposition technology.

To investigate the design and location of supporting structures on the marginal and internal gap of interim restorations. A mandibular right first molar resin tooth was prepared for a full coverage crown and scanned using a laboratory scanner (3Shape D900). The scanned data were converted into standard tessellation language (STL) format and an indirect prosthesis was designed using computer-aided design (CAD) software (exocad DentalCAD). The STL file was used to fabricate a total of 60 crowns with a 3D printer (EnvisionTEC Vida HD). The crowns were printed using E-Dent C&B MH resin and divided into 4 groups based on four different support structure designs, including supports on the occlusal (0° group), buccal and occlusal (45° group), buccal (90° group), and a new design consisting of horizontal bars placed on all surfaces and line angles (Bar) (n=15). The silicone replica technique was used to determine the gap discrepancy. Fifty measurements were obtained for each specimen to examine the marginal and internal gaps by using a digital microscope (Olympus SZX16) at ×70 magnification. Additionally, the marginal discrepancy at different locations of the tested crowns, including buccal (B), lingual (L), mesial (M), and distal (D), as well as the maximum and minimum marginal gap intervals among groups, were analyzed. The collected data were analyzed using factorial ANOVA, followed by the Tukey HSD test for multiple comparisons (a=0.05). There was a significant difference in marginal and internal gaps among the groups (p<0.001). The buccal placement supports (90° group) had the least marginal and internal discrepancies (p<0.001). The new design group showed the highest marginal and internal gap. The marginal discrepancy in different locations of the tested crowns (B, L, M, D) was found to be significantly different among the groups (p<0.001). The mesial margin of the Bar group had the largest marginal gap, whereas the buccal margin of the 90° group had the lowest marginal gap. The new design had a significantly smaller difference between the maximum and minimum marginal gap intervals than other groups (p<0.001). The location and design of the supporting structures affected the marginal and internal gaps of an interim crown. The buccal placement of supporting bars (90° printing orientation) showed the smallest mean internal and marginal discrepancies.

An In Vitro Comparison of Zirconia and Hybrid Ceramic Crowns With Heavy Chamfer and Shoulder Finish Lines.

Purpose This in vitro study aimed to compare the marginal fit and internal adaptation of computer-aided designed and computer-aided manufactured (CAD-CAM) zirconia and hybrid ceramic crowns on heavy chamfer and shoulder finish line designs using silicon replica method. Materials and methods Forty die samples were divided into four groups of 10 dies each. Out of 40 diecasts scanned, zirconia crowns were milled on 20 casts (10 prepared with shoulder and 10 prepared with heavy chamfer finish line design), whilehybrid ceramic crowns were milled on the rest of the 20 casts. After milling crowns, the silicone replica technique measured the marginal fit and internal adaptation. Results The heavy chamfer finish line design provided a better marginal fit than the shoulder finish line design for zirconia and hybrid ceramic crowns. Hybrid ceramic crowns had a better marginal fit and internal adaptation than zirconia crowns, both at heavy chamfer and shoulder finish line design. The gap at the margin was less than the axial and occlusal walls, and the maximum gap was observed in the occlusal area. In addition, the marginal gap was less than the internal gap, which showed a positive correlation with each other. Conclusion The study concluded that the difference in CAD-CAM materials and finish line designs influences marginal fit and crown restoration's internal adaptation.A heavy chamfer finish line design provides a better marginal fit for zirconia and hybrid ceramic crowns than a shoulder finish line design. Hybrid ceramic crowns have a better marginal fit and internal adaptation than zirconia crowns in heavy chamfer and shoulder finish lines.

Comparison of fit and trueness of zirconia crowns fabricated by different combinations of open CAD-CAM systems.

This study aims to clinically compare the fitness and trueness of zirconia crowns fabricated by different combinations of open CAD-CAM systems. Total of 40 patients were enrolled in this study, and 9 different zirconia crowns were prepared per patient. Each crown was made through the cross-application of 3 different design software (EZIS VR, 3Shape Dental System, Exocad) with 3 different processing devices (Aegis HM, Trione Z, Motion 2). The marginal gap, absolute marginal discrepancy, internal gap(axial, line angle, occlusal) by a silicone replica technique were measured to compare the fit of the crown. The scanned inner and outer surfaces of the crowns were compared to CAD data using 3D metrology software to evaluate trueness. There were significant differences in the marginal gap, absolute marginal discrepancy, axial and line angle internal gap among the groups (P < .05) in the comparison of fit. There was no statistically significant difference among the groups in terms of occlusal internal gap. The trueness ranged from 36.19 to 43.78 µm but there was no statistically significant difference within the groups (P > .05). All 9 groups showed clinically acceptable level of marginal gaps ranging from 74.26 to 112.20 µm in terms of fit comparison. In the comparison of trueness, no significant difference within each group was spotted. Within the limitation of this study, open CAD-CAM systems used in this study can be assembled properly to fabricate zirconia crown.

Effect of sintering time on the marginal and internal fit of monolithic zirconia crowns containing 3–4 mol% Y2O3

BackgroundShort-term sintering may offer advantages including saving time and energy but there is limited evidence on the effect that altering sintering time has on the accuracy of monolithic zirconia crowns. The purpose of this in vitro study was to investigate the effect of shortened sintering time on the marginal and internal fit of 3Y-TZP and 4Y-TZP monolithic crowns.MethodsSixty monolithic zirconia crowns were fabricated for the maxillary first molar tooth on the prefabricated implant abutment. Groups were created according to the material composition: 3Y-TZP Generation 1, 3Y-TZP Generation 2 and 4Y-TZP. Two different sintering protocols were performed: same final sintering temperature (1500 °C) and various rates of heating (10 °C/min and 40 °C/min), cooling down speed (− 10 °C/min and − 40 °C/min), holding time (45 and 120 minutes), and total sintering time (approximately 2 and 7 hours, respectively). The marginal and internal fit of the crowns were determined using the silicone replica technique. Comparisons between groups were analyzed using two-way ANOVA. Pairwise multiple comparisons were performed using t-test (p < 0.05).ResultsThe mean marginal gap values of 4Y-TZP zirconia revealed statistically significant increase for the short-term sintering protocol (p < 0.0001), while no difference was observed between the sintering protocols for the mean marginal gap values of 3Y-TZP groups. Although all groups showed clinically acceptable gap values, altering the sintering time had an effect on marginal fit of the crowns manufactured from 4Y-TZP zirconia.ConclusionsShortening the sintering time may lead to differences within clinically acceptable limits. The manufacturer’s recommendations according to material composition should be implemented with care.