Composite Silicon Research Articles

A Finite Element Method for Modeling Diffusion and Drug Release from Nanocellulose/Nanoporous Silicon Composites.

Background and Objective: A previous study investigated the in vitro release of methylene blue (MB), a widely used cationic dye in biomedical applications, from nanocellulose/nanoporous silicon (NC/nPSi) composites under conditions simulating body fluids. The results showed that MB release rates varied significantly with the nPSi concentration in the composite, highlighting its potential for controlled drug delivery. To further analyze the relationship between diffusion dynamics and the MB concentration, this study developed a finite element (FE) method to solve Fick's equations governing the drug delivery system. Methods: Release profiles of MB from NC/nPSi composites with varying nPSi concentrations (0%, 0.1%, 0.5%, and 1.0%) were experimentally measured in triplicate using phosphate-buffered saline (PBS) at 37 °C, pH 7.4, and 100 rpm. Mathematical models incorporating linear and quadratic dependencies of the diffusion coefficient on the MB concentration were developed and tested using the FE method. Model parameters were refined by minimizing the error between simulated and experimental MB release profiles. Results: The proposed FE method closely matched experimental data, validating its accuracy and robustness in simulating the diffusion and release processes. Conclusions: This study emphasizes the significant impact of the nPSi concentration on enhancing release control and highlights the importance of material composition in designing drug delivery systems. The findings suggest that the FE method can be effectively applied to model other complex systems, paving the way for advancements in precision drug delivery and broader biomedical applications.

Silicone Composites with Electrically Oriented Boron Nitride Platelets and Carbon Microfibers for Thermal Management of Electronics.

This study investigated silicone composites with distributed boron nitride platelets and carbon microfibers that are oriented electrically. The process involved homogenizing and dispersing nano/microparticles in the liquid polymer, aligning the particles with DC and AC electric fields, and curing the composite with IR radiation to trap particles within chains. This innovative concept utilized two fields to align particles, improving the even distribution of carbon microfibers among BN in the chains. Based on SEM images, the chains are uniformly distributed on the surface of the sample, fully formed and mature, but their architecture critically depends on composition. The physical and electrical characteristics of composites were extensively studied with regard to the composition and orientation of particles. The higher the concentration of BN platelets, the greater the enhancement of dielectric permittivity, but the effect decreases gradually after reaching a concentration of 15%. The impact of incorporating carbon microfibers into the dielectric permittivity of composites is clearly beneficial, especially when the BN content surpasses 12%. Thermal conductivity showed a significant improvement in all samples with aligned particles, regardless of their composition. For homogeneous materials, the thermal conductivity is significantly enhanced by the inclusion of carbon microfibers, particularly when the boron nitride content exceeds 12%. The biggest increase happened when carbon microfibers were added at a rate of 2%, while the BN content surpassed 15.5%. The thermal conductivity of composites is greatly improved by adding carbon microfibers when oriented particles are present, even at BN content over 12%. When the BN content surpasses 15.5%, the effect diminishes as the fibers within chains are only partly vertically oriented, with BN platelets prioritizing vertical alignment. The outcomes of this study showed improved results for composites with BN platelets and carbon microfibers compared to prior findings in the literature, all while utilizing a more straightforward approach for processing the polymer matrix and aligning particles. In contrast to current technologies, utilizing homologous materials with uniformly dispersed particles, the presented technology reduces ingredient consumption by 5-10 times due to the arrangement in chains, which enhances heat transfer efficiency in the desired direction. The present technology can be used in a variety of industrial settings, accommodating different ingredients and film thicknesses, and can be customized for various applications in electronics thermal management.

One-pot preparation of micrometer-sized monodispersed silicone hollow particles

Abstract Micron-sized, monodispersed silicone hollow particles are functional materials with properties attributed to both their hollow structure and the silicone composition. However, there are few reports on their preparation. We have successfully prepared these particles by combining an original suspension polymerization technique, the self-assembling phase separated polymer (SaPSeP) method, with a molecular diffusion method. The resulting particles exhibit heat resistance owing to the silicone matrix and maintain their hollow structure even after heating to 900°C.

Factors Determining Unique Thermal Resistance and Surface Properties of Silicone-Containing Composites.

This review discusses the key factors influencing the exceptional thermal resistance and surface properties of silicone-containing composites. Silicone polymers, known for their excellent chemical and physical properties, are widely used in a number of innovative products. In order to make silicone composites suitable for innovative applications, it is essential to ensure that they have both very good thermal resistance and superhydrophobic properties. Identification of the key factors influencing these properties enables the use of these composites in coatings, electronics and photovoltaic panels. The discussion includes the role of organosilicon polymer structures and the incorporation of micro- and nanoadditives to enhance the performance of these materials. Different methods for the modification and production of silicone composites are analyzed, with an emphasis on achieving thermal stability and surface superhydrophobicity simultaneously. The review highlights the growing demand for silicone-based coatings due to technological advances and environmental concerns. Furthermore, the role of surface modification and hierarchical surface structures in achieving these unique properties is discussed, as well as the potential applications and challenges in the development of next-generation silicone-containing materials.

Reaction Pathways and Electrochemistry of Various Alloy Anodes in Solid-State Batteries

Foil-based alloy anodes are a promising negative electrode design for solid-state batteries (SSBs), as they enable high energy density through their dense structure. The scalability and ease of manufacturing of metal foils further positions foil-based alloy anodes as an attractive option for incorporation into next-generation batteries, alongside porous silicon composites or lithium metal anodes. Prior investigations have been carried out to understand the electrochemical behavior of foil-based alloy anodes within liquid-electrolyte lithium-ion batteries1, but there remains a gap in understanding the reaction pathways and microstructural evolution of these anodes in solid-state environments, particularly across broad range of different alloy materials. Here, the electrochemical alloying/dealloying behavior and reversibility of 12 distinct foil-based alloy anodes are investigated and compared within SSBs. Solid-state half cells featuring different foil-based alloy anodes showed a wide range of initial Coulombic efficiency (CE) values, varying from ~99 to ~20%. Observations using cryogenic focused-ion-beam scanning electron microscopy uncovered different evolution of the reaction fronts in different materials during dealloying. The results suggest that diffusional lithium trapping within the foils cause irreversibility (initial CE <80%), which is driven by the formation of the low conductivity delithiated phase that prevents transport from the lithiated phase to the solid-state electrolyte (SSE). Contact loss at the SSE interface may also play a role. The initial CE surpassing 99% of indium results from divergent microstructural evolution, which is clearly different from other materials. Further investigation into the behavior of alloy anodes in half cells with liquid electrolyte as well as SSB full cells, performed under identical stack pressure as that of solid-state half cells (8 MPa), offers additional understanding of how lithium trapping affects electrochemical performance. Our results establish mechanistic insights into the behavior of alloy anodes in solid-state environments, which could be important for next-generation SSBs. Heligman, B. T. et al. Elemental Foil Anodes for Lithium-Ion Batteries. ACS Energy Lett. 6, 2666–2672 (2021).

Petrogenesis of the Shibaogou Mo-W-Associated Porphyritic Granite, West Henan, China: Constrains from Geochemistry, Zircon U-Pb Chronology, and Sr-Nd-Pb Isotopes

The Shibaogou pluton, located in the Luanchuan orefield of western Henan Province in China, is a typical porphyritic granite within the Yanshanian “Dabie-type” Mo metallogenic system. It is mainly composed of porphyritic monzogranite and porphyritic syenogranite. Zircon U-Pb dating results indicate emplacement ages of 150.1 ± 1.3 Ma and 151.0 ± 1.1 Ma for the monzogranite and 148.1 ± 1.0 Ma and 148.5 ± 1.3 Ma for the syenogranite. The pluton is characterized by geochemical features of high silicon, metaluminous, and high-K calc-alkaline compositions, enriched in Rb, U, Th, and Pb, and exhibits high Sr/Y (18.53–58.82), high (La/Yb)N (9.01–35.51), and weak Eu anomalies. These features indicate a source region from a thickened lower crust with garnet and rutile as residual phases at depths of approximately 40–60 km. Sr-Nd-Pb isotopic analyses suggest that the magmatic source is mainly derived from the Taihua and Xiong’er Groups of the Huaxiong Block, mixed with juvenile crustal rocks from the Kuanping and Erlangping Groups of the North Qinling Accretion Belt. Combined with geological and isotopic characteristics, it is concluded that the Shibaogou pluton formed during the compression–extension transition period associated with the collision between the Yangtze Block and the North China Craton, reflecting the complex partial melting processes in the thickened lower crust. The present study reveals that the magmatic–hydrothermal activity at Shibaogou lasted approximately 5 Ma, showing multi-phase characteristics, further demonstrating the close relationship between the pluton and the Mo-W mineralization.

Progress of silicon and graphene composites in lithium-ion battery anodes

As society progresses, the need for high-power, long-life energy supply devices gradually increases. Lithium-ion batteries (LIBs) with large energy reserves and high power have recently become the preferred choice. The anode of LIBs plays a crucial role in battery performance, safety, and cycle life. Typically, graphite materials are used for LIBs anodes. Still, they have drawbacks such as low first-time Coulombic efficiency, capacity degradation, safety issues, short cycle life, insufficient gram capacity, and purity and side reactions, which limit the application of LIBs. Therefore, new harmful electrode materials are in demand. Graphene and silicon are both environmentally friendly and sustainable materials. They both have the advantages of high theoretical capacity and high energy density, which are critical materials for developing LIBs. Combining the two can exert a synergistic effect and jointly improve the cycle stability of the battery. In this paper, we review the preparation methods of graphene and silicon composites in recent years, including mechanical ball milling and hydrothermal and thermal reduction methods. In addition, graphene and silicon composites have been explored for LIBs applications.

Progress in the application of silicon-based materials in lithium-ion batteries anodes

From the battery that powers the remote control to the battery that powers electric cars, lithium-ion batteries (LIBs) are a crucial component of contemporary energy storage. The large theoretical capacity of silicon anodes provides significant benefits inside LIBs. However, the main issue with the conventional silicon bulk anode is its considerable volume expansion, which forms an unstable Solid Electrolyte Interface (SEI) layer during the charge and discharge process and severely reduces battery performance and lifespan. Therefore, to solve these issues, researchers have explored multiple improved silicon anodes, three of which are mentioned in this essay. Firstly, the researchers delve into the usage of nanotechnology. When manipulating silicon particles at the nano-scale, the nano-silicon can mitigate the volume expansion, improving the reaction kinetics. Then, a composite of carbon and silicon is proposed, combining silicon's high capacitance and carbon's high conductivity. After that is the silicon-metal composite, which utilizes metals' mechanical strength and conductivity to stabilize Si anodes further and improve thermal stability. Overall, the significance of this study lies in the exploration of the application of silicon anodes in LIBs, highlighting the potential of these composite materials and advanced technology, which may help guide the future exploration of better silicon anodes.

Phase and microstructural characterization of swat soapstone (Mg3Si4O10(OH)2)

Abstract This study focuses on the comprehensive exploration of Swat soapstone, employing a range of analytical techniques, including X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) spectroscopy, Fourier-transform infrared (FTIR) spectroscopy, and X-ray fluorescence (XRF) spectroscopy. XRD was used to identify the phase and lattice parameters of the soapstone. SEM further scrutinizes the dispersed soapstone particles, revealing different structural characteristics such as a slightly elongated, cubic-like structure, a straight rod-like formation, and a rough, textured surface. EDX spectroscopy was utilized for studying the elemental composition of the soapstone. The analysis identifies talc as the primary mineral in Swat soapstone, with iron, an element, also contributing notably to its composition. This underscores the complexity of Swat soapstone’s internal structure. XRF analysis further contributes to the elemental characterization, revealing a dominant composition of silicon (Si) at 48.567 wt% and a notable contribution from iron (Fe) at 16.108 wt%. FTIR analysis confirmed the absorption of infrared radiation at the non-bridging oxygen (Si–O–) within the silicate network and the Si–O–Si bending vibration. This work investigates the chemical and morphological details of the Swat soapstone.

Construction of WO3 nanowires artificial solid electrolyte interphase on silicon nanoparticles with sea urchin like structure for improving silicon anode stability

Giant volumetric variation of silicon during repeat lithiation/delethiation process leads to structure failure of silicon-based anodes and thus their initial high capacitance is hard to be maintained under long-run cyclic charging/discharging. Construction porous structure silicon composites and formation of artificial solid electrolyte interphase (SEI) coating on silicon particles are two effective ways to improve stability of silicon-based anodes. In this work, above two strategies are combined to construct a composite of inorganic artificial SEI WO3 nanowires/Si nanoparticles with sea urchin like porous structure via simple hydrothermal method. The silicon nanoparticles act as seeds for around 70 nm average diameter WO3 nanowires formation in compared with that of WO3 nano-rods around 500 nm diameter without Si nanoparticle seeds. The WO3 nanowire artificial SEI coating is found to be effective in preventing SEI overgrowth and their network provides spaces for volumetric variation of silicon nanoparticles in the bulk anode matrix during cyclic test, leading to reversible charging/discharging of stable bulk anode in compared with pure silicon anode of fast capacitance decay. The gravimetric capacitance of optimized composite reaches 1410.6 mAh·g−1 and its capacity remains 1039 mAh·g−1 after 200 cycles.

Is Microporous Carbon Confined Nano Si Composite the Best Anode Choice for High-Energy-Density Lithium-Ion Batteries?

Microporous carbon confined nano silicon composites (Si/m-C) are considered to be the best anode materials for high-energy-density lithium-ion batteries compared with the other Si-based materials such as SiO, due to high initial Coulombic efficiency (ICE) and capacity, as well as good cycling stability. However, there is a lack of multilevel comprehensive evaluation of Si/m-C, which poses potential risks to the commercial application. Herein, combined with quantitative titration, mechanical characterization, and bulk/interface evolution analysis, a systematic evolution of commercialized Si/m-C from the particle level to the cylindrical cell level is conducted, revealing the decay mechanism and proposing corresponding solutions. Among them, it is well demonstrated that the Si/m-C still withstands huge volume expansion of over 200% with poor mechanical strength, causing the electrical contact loss of active LixSi and severe interfacial side reactions. Moreover, even blending more than 90% graphite cannot completely suppress its volumetric strain, and the combination of highly flexible single-walled carbon nanotubes (SWCNT) is necessary. In response to this, the 32700-type cylindrical cell with a designed capacity of 9.5 Ah is assembled by mixing Si/m-C with 90% graphite and SWCNT as anode, achieving a long-term cycling stability over 300 cycles at 0.5C with a capacity retention of 94.8%.

Calculation of thermodynamic properties and transport coefficients of Ar/N2–H2–Si plasma

Abstract The composition, thermodynamic properties and transport coefficients of Ar – H 2 – Si and N 2 – H 2 – Si plasma within a temperature range of 300–30 000 K and pressure range of 0.1–10 atm are calculated under the assumptions of local thermal equilibrium (LTE) and local chemical equilibrium (LCE). Taking Debye–Hückel corrections into account, the chemical equilibrium composition and thermodynamic properties of these two plasma systems are derived using the mass action law and classical statistical thermodynamics respectively. The transport coefficients, including viscosity, conductivity, and thermal conductivity, are calculated using the Chapman–Enskog (C–E) method extended to a third-order approximation (second-order for viscosity and heavy particle translational thermal conductivity). Some of the results have been compared with those of other researchers, and there is a good level of agreement. The slight difference arises from the selection of interaction potential. The final calculation reveals that the introduction of silicon vapor significantly alters the thermodynamic properties and transport coefficients of Ar / N 2 – H 2 – Si plasma, even at a small concentration of silicon vapor (1%), the effect on the electrical conductivity cannot be ignored. Furthermore, our calculation results provide the fundamental data for numerical simulations of magnetohydrodynamics (MHD) for the synthesis of silicon nanoparticles and silicon composites.

Preparation of ultraviolet‐cured silicone elastomer reinforced by SH‐POSS crosslinker for light emitting diode encapsulant

AbstractStable silicone encapsulants are essential for protecting high‐power light‐emitting diodes (LED) from dust and moisture and extending their service life. Herein, by incorporating thiol‐functionalized polyhedral oligomeric silsesquioxane (SH‐POSS) as a crosslinker into ultraviolet‐curable silicone elastomer (UVSE), a series of new UV‐cured silicone encapsulants (SH‐POSS/UVSE) have been developed through thiol‐ene click chemistry. It was found that SH‐POSS effectively enhanced the mechanical properties of SH‐POSS/UVSE. When 30 mol% SH‐POSS was added, the tensile strength and elongation at break reached 1.01 MPa and 422%, respectively, 2.1 and 1.6 times higher than pure UVSE. This could be ascribed to the more concentrated crosslinking network and the improved interfacial interactions between SH‐POSS and UVSE than physical blending. Moreover, the steric effect of branched and rigid SH‐POSS restricted the movement of UVSE molecular chains. Incorporating SH‐POSS also suppressed UVSE degradation and improved its thermal stability. Additionally, when the LED sample encapsulated by SH‐POSS/UVSE‐30 was immersed in boiling red ink for 2 h, no crack or stain was observed, indicating that SH‐POSS/UVSE‐30 possessed good adhesion to the LED lead frame. This work provides a new approach to fabricating high‐strength and stable silicone composites, which are promising candidates as LED encapsulants.

Improving the electromechanical deformability of MWCNT/silicone composites via encapsulating MWCNT with polyphenols and multilayered structure regulation

AbstractSilicone rubber (SR) is an ideal dielectric elastomer substrate due to its excellent flexibility and fast response speed. However, the innate low dielectric permittivity (ε) of SR generally requires a rather high driving voltage that restricts its widespread application. Typical attempts to increase ε of SR usually deteriorate either its flexibility or electrical stability. Herein, conductive multi‐walled carbon nanotube (MWCNT) were first surface modified with polyphenols (PNs) (MWCNT@PNs), aiming to facilitate its well dispersion within SR matrix, which may maintain the softness and electrical stability of SR via suppressing concentrated physical crosslinking and local leakage current flow. Then, five‐layered MWCNT@PNs/SR composites were prepared with the outer two insulating layers of SR while middle three dielectric layers of MWCNT@PNs filled SR. The multilayered structure further hindered the formation of conductive pathways through the composites, promising a high breakdown strength of the composites. Therefore, the multilayered MWCNT@PNs/SR composites exhibited increased ε, maintained low Young's modulus and electrical breakdown strength compared with pure SR of the same five‐layered structure. Among them, the composite with uniformly distributed MWCNT@PNs (m‐1: 1: 1) showed a highest actuation strain of 11.9% (at 19.6 kV mm−1), which was 4.1 times higher than that of SR (2.9% at 19.1 kV mm−1).

Modified with ferrocenyl-containing oligo- and polysiloxanes multi-walled carbon nanotubes for soft conductive silicone composites

Surface modification of multi-walled carbon nanotubes (MWCNT) was achieved by covalent grafting of 1,3,5,7-tetra(2-ferrocenylethyl)-1,3,5,7-tetramethylcyclotetrasiloxane (Fc4D4) and in situ forming polyFc4D4 in the presence of catalytic mixture AlCl3 and metallic Al. For composite preparation, MWCNT modified with ferrocenyl-containing oligo- and polysiloxanes were incorporated into the silicone compound and high-quality soft flexible silicone composites was obtained. In a stress-strain tests of the obtained composites, elongation at break value was an approx. two times higher that in the initial silicone matrix. The conducted modification of MWCNT surface significantly improve dispersion of modified MWCNT in silicone polymer matrix even at higher filler concentration using simple solution blending method of composite preparation. The composites demonstrated conductivity at the level of semiconductors.

Recycling catfish bone for additive manufacturing of silicone composite structures

As a notable commercial aquaculture species, channel catfish ( Ictalurus punctatus) in US faces challenges including the global market competition and enhanced feed costs. Since fish bone waste is a major source of calcium and hydroxyapatite, re-utilization gives birth to several advanced products in the development of animal feed, fertilizers, and nutrition supplements. Recent research findings introduce fish bone powder (FBP) reinforcement in Fused Deposition Modeling (FDM) of plastic composites. However, FBP so far has not been widely utilized for Direct Ink Writing (DIW) 3D printing of silicone composite. In this paper, catfish bone waste has been recycled and processed with a thermal procedure. FBP reinforced silicone composite structures have been developed and manufactured using low-viscosity DIW 3D printing. Morphological and chemical structures of FBPs were analyzed and compared before and after calcination. The rheological and mechanical characterization have indicated the potential of calcinated FBP in advancing the silicone composites. With 0%–50% weight percentages of FBP, composite samples can be designed to get any specified mechanical response (0.5–1.4 MPa in 50% tension strain and 150–550 N in 30% compression strain). The shape holding, overhang, and dimensional accuracy of FBP reinforced silicone composites in single (DIW) and dual (FDM + DIW) 3D printing processes have been demonstrated and summarized. With appropriate adjustments, this FBP-based 3D printing technology can be applied to byproduct recycling of all the US food-fish species, poultry, and livestock.

Photorheologic Silicone Composites with Adaptive Properties by Utilizing Light‐Degradable Organosilica Nanoparticles as Fillers

AbstractImplementing inorganic filler particles is a powerful method for improving the mechanical properties of polymer composites. The physical properties are determined by the interaction of the filler with the polymer. Thus, factors like the surface‐to‐volume ratio and surface modification are important. Besides the strategies of influencing these physical properties by a prior modification of the filler, this approach applies a post‐treatment of the composite. The present publication focuses on bringing stimuli‐responsive properties to a composite material by changing the chemical composition and structure of the filler particles. Instead of creating a responsive polymer, the concept is to use photo‐degradable organosilica nanoparticles that can change the mechanical properties of a polymer/filler composite after it has been prepared. After the synthesis of nitrobenzyl ether containing organosilica nanoparticles and the investigation of the photochemical processes, the preparation of the composites with silicones is described. Vinyl groups are attached to the surfaces to secure a homogeneous distribution of the filler particles inside the polymer matrix. After light‐induced decomposition, the mechanical properties are investigated. Other than expected, the material becomes stiffer, which is explained by an increase in the surface area of the silica particles, accompanied by the emergence of hydroxy groups that interact with the polysiloxane.

Preparation and properties of silver-carrying nano-titanium dioxide antimicrobial agents and silicone composite

The characteristics of dopamine self-polymerization were used to cover the nano-titanium dioxide (TiO2) surface and produce nano-titanium dioxide-polydopamine (TiO2-PDA). The reducing nature of dopamine was then used to reduce silver nitrate to silver elemental particles on the modified nano-titanium dioxide: The resulting TiO2-PDA-Ag nanoparticles were used as antimicrobial agents. Finally, the antibacterial agent was mixed with silicone to obtain an antibacterial silicone composite material. The composition and structure of antibacterial agents were analyzed by scanning electron microscopy, transmission electron microscopy, X-ray photoelectron energy spectroscopy, and X-ray diffraction. Microscopy and the antibacterial properties of the silicone antibacterial composites were studied as well. The TiO2-PDA-Ag antimicrobial agent had good dispersion versus nano-TiO2. The three were strongly combined with obvious characteristic peaks. The antibacterial agents were evenly dispersed in silicone, and the silicone composite has excellent antibacterial properties. Bacillus subtilis (B. subtilis) adhesion was reduced from 246 × 104 cfu/cm2 to 2 × 104 cfu/cm2, and colibacillus (E. coli) reduced from 228 × 104 cfu/cm2 leading to bacteria-free adhesion.

ANÁLISE DA UTILIZAÇÃO DA ESCÓRIA NO PROCESSO PRODUTIVO DO CIMENTO

The study carried out analyzed the chemical composition of blast furnace slag, highlighting calcium, silicon, aluminum and magnesium oxides as the main elements present, along with other elements in smaller quantities, such as FeO, MnO, TiO2 and sulfur. The application of slag in Portland cement was investigated based on data from references and bibliographic studies. The results and discussions indicated that the addition of slag in the manufacture of cement resulted in significant benefits, such as savings in grinding energy and a better distribution of clinker phases. Tests carried out on a raw mix containing 37% ground slag showed changes in the kinetics of clinker formation, highlighting the importance of the composition and proportion of slag used. Crystalline blast furnace slag was found to be more suitable than glassy slag for cement manufacture, due to its potential to improve operation and conserve energy. However, further studies and analysis are needed to fully assess the impact of slag on the durability and efficiency of cement, as well as to determine the best conditions of use. In summary, the study pointed out that the use of slag in the manufacture of cement brings relevant benefits,but highlighted the need for further research to confirm and expand the results obtained. The discussion emphasized the importance of considering the limitations of the study and discussing the implications of the findings for the field of study in question.

Self‐healing, low oil leakage and recyclable thermally conductive Al2O3/boron nitride@siloxane composites based on reversible dynamic network

AbstractIn order to overcome the commercialized silicone‐based thermal interface materials' issues such as oil leakage and mechanical damage, we developed a thermoset silicone rubber matrix (SR) achieved through the condensation reaction of hydroxyl silicone oil and tetraethyl silicate. Additionally, we constructed a self‐healing and recyclable silicone rubber matrix (SCNR) by incorporating heat reversible ionic and hydrogen bonds between carboxyl and amino functionalized polydimethylsiloxane. Finally, the flexible, low oil leakage, self‐healing, and recyclable composites Al2O3/BN@SR/SCNR was prepared by adjusting the ratio of SR/SCNR and the spherical alumina and boron nitride (BN) fillers. The results indicated that with SR/SCNR mass ratio of 1/0.075 and filler content of 70 wt%, the thermal conductivity of the composite reaches 1.866 W m−1 K−1, 646% increasing over the SR/SCNR matrix. The self‐healing efficiency reaches 97% and the thermal conductivity remains essentially unchanged after being recycled for three times. The composites can be bent and twisted multiple times and still return to their original shape. Notably, the oil leakage of the Al2O3/BN@SR/SCNR composites is significantly lower than that of additive silicone composites. Therefore, the recyclable thermal conductivity composite developed in this study provides a promising solution for improving the durability of heat dissipation materials in electronic devices.