Silica Nanocomposites Research Articles

Origin of selectivity in surface functionalized vinylpyridine mesoporous silica nanocomposites (VP/SBA) for Henry reaction

Origin of selectivity in surface functionalized vinylpyridine mesoporous silica nanocomposites (VP/SBA) for Henry reaction

Silica gels doped with gold nanoparticles and gold thiolate complexes: The effect of heating and preparation conditions

A novel sol-gel strategy for the preparation of silica nanocomposites, containing gold nanoparticles (AuNPs), Au(I)-thiolate complexes (Au-SC12) or both disperse phases is demonstrated. The color of the species depends on the size and surrounding of the AuNPs. The nanocomposites obtained are characterized with UV/Vis reflectance spectroscopy, X-Ray diffraction, TEM / EDAX and thermal conductivity measurements. An analysis of the UV/VIS spectra, based on Mie's theory, suggests the presence of 5 - 30 nm AuNPs with different chemical surroundings. Heating of the nanocomposites at 700 °C leads to red or violet colored SiO2:AuNPs powders. The thermal conductivity of the nanocomposites is about 0.05–0.07 W/m.K, depending on sintering and chemical composition. A discussion about the microstructure of the composites is also presented.

Plant-mediated synthesis, characterization, and evaluation of a copper oxide/silicon dioxide nanocomposite by an antimicrobial study

Abstract This study presents an innovative, environmentally friendly method for biosynthesizing copper oxide–silica (Cu2O/SiO2) nanocomposites (CSNCs) utilizing an aqueous leaf extract of Callistemon viminalis (C. viminalis). The goal of this work is to fabricate CSNCs using a less hazardous and sustainable synthesis approach. Copper acetate and sodium metasilicate were used as precursors, whereas the C. viminalis green leaf extract was used as the reducing and stabilizing agent. Analysis of the plant extract using Fourier transform infrared spectroscopy indicated the presence of polyphenolic compounds, primarily phenolic acids, which functioned as both reducing and stabilizing agents in the synthesis of CSNCs. A combination of energy dispersive X-ray spectroscopy and scanning electron microscopy was used to study the formation of spherical copper–silica hybrid nanostructures. Powder X-ray diffraction analysis revealed the successful integration of silica with copper(i) oxide (Cu2O) through the presence of distinct Cu2O peaks and a broad amorphous SiO2 peak at 2θ = 22.77°. The thermal stability of the nanocomposites (NCs) was assessed using thermogravimetric analysis and differential thermal analysis under a nitrogen atmosphere. The biogenic NCs also successfully inhibited pathogenic strains of Staphylococcus aureus (S. aureus) and Candida albicans (C. albicans); however, S. aureus was found to be more susceptible to the biocidal activity of the NCs than P. aeruginosa. These findings suggest that this simple, cost-effective, and eco-friendly method for producing biologically active hybrid nanomaterials holds significant promise for future applications in both biological and materials sciences.

Morphological Characterization and Molecular Dynamics Investigation of In-Situ Silica Nanoparticle-Reinforced Poly(Dimethylsiloxane) as a New Approach to Fouling-Release Coatings

To explore a better understanding of the features of poly(dimethylsiloxane) (PDMS)/silica nanocomposites as fouling-release coatings, a series of PDMS networks filled with silica nanoparticles synthesized in-situ was investigated using small angle x-ray scattering (SAXS) and dynamical mechanical analysis (DMA). Three hydroxyl-terminated (HT) PDMS with different molecular weights, 18,000, 49,000, and 79,000 g/mole, were considered for preparing the nanocomposites at the various weight ratios: 1, 3, and 5:1 of HT-PDMS to tetraethyl orthosilicate (TEOS) as a precursor to the in-situ formation of the nano-silica particles. Two different TEOS were used regarding their degree of polymerization: monomeric type (n∼1) and oligomeric type (n∼5). The small-scale structure of the silica domains was examined using SAXS while scanning electron microscopy (SEM) was used to investigate the large-scale structures of the silica domains. The SAXS data showed a bicontinuous array of aggregates. In addition, the glass transition and molecular dynamics in the nanocomposites were investigated using DMA. The sample including 20 wt% silica, exhibited two tan δ peaks. One was related to the usual polymer glass transition, while the other, occurring at a higher temperature, was attributed to the glass transitions associated with polymer chains in proximity to silica domains. The mobility of these polymer chains was diminished due to their interactions with the surface of the silica particles. This result demonstrated the existence of two types of physical and chemical interactions between the silica aggregates and PDMS chains.

Synergistic effect of graphene oxide and silica nanocomposites towards multifunctional biomedical applications

The development of advanced nanomaterials (NMs) has recently gained significant attention because of their potential in addressing various biomedical and healthcare challenges. This study focuses on the synthesis of silica (SiO2) nanoparticles (NPs) and their nanocomposite with graphene oxide (GO-SiO2), using a multifunctional approach to enhance antibacterial, antibiofilm, antioxidant, and antidiabetic properties. The synthesis of the GO-SiO2 involves the controlled growth of SiO2 NPs on the surface of the graphene oxide (GO) sheets. The synthesized NPs were characterized by UV–Visible spectroscopy, Fourier-Transform Infrared (FTIR) Spectroscopy, X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), and Energy Dispersive X-ray (EDX) Spectroscopy. The crystallite sizes of SiO2 and GO-SiO2 were found to be 23.07 nm and 32.07 nm, respectively, by XRD analysis and 27.03 nm and 43.11 nm, respectively, by SEM. The Band gap of SiO2 was decreased from 3.76eV to 3.45eV in GO-SiO2. Disc diffusion method was used to perform antibacterial activity whereas ampicillin and moxifloxacin were taken as reference drugs. Biofilm inhibitions and minimum inhibitory concentrations were measured by microtiter plate method. The composite has shown higher antimicrobial activities against S. aureus, S. aureus MDR, K. pneumoniae, P. aeruginosa, P. aeruginosa MDR, E. coli, and P. vulgaris as compared to SiO2 NPs and GO. When IC50 values were compared with those of control (acarbose), GO-SiO2 and SiO2 demonstrated the highest and lowest antidiabetic activities, respectively. A 2,2-diphenyl-1-picrylhydrazyl (DPPH) free radical scavenging process was used to evaluate the antioxidant potential of NMs using ascorbic acid as a reference. GO-SiO2 displayed the negligible IC50 value compared to both SiO2 and GO. The nanocomposite (GO-SiO2) has shown higher antibacterial, antibiofilm, antioxidant, and antidiabetic potential as compared to those of GO and SiO2NPs.

Enhanced photocatalytic removal of methyl orange dye employing SiO2/Mn2O3 based nanocatalyst under visible light

Surface water contamination by dye pollutants is a global environmental concern. The treatment of effluent from textile waste using metal oxide-based photocatalysts is a widely employed approach owing to its efficacy and simplicity. Herein, the synthesis and fabrication of novel visible radiation receptive manganese oxide and mesoporous silica nanocomposites (Mn2O3/SiO2) is described. Surface morphology of nanocomposites using scanning electron microscopy (SEM) displayed spherical shaped agglomerated structure. The chemical composition of nanocomposites was examined by using energy dispersive x-ray (EDX) analysis respectively indicating the presence of respective elements. Structural analysis was carried out by using XRD spectroscopy, while optical properties were evaluated by employing UV–visible spectroscopy. The photocatalytic activity of pure Mn2O3 and SiO2 nanoparticles as well as their nanocomposites with two different ratios Mn2O3/SiO2 (1:3) and Mn2O3/SiO2 (3:1) were evaluated by using methyl orange (MO) as a model dye. The band gap energy of Mn2O3/SiO2 (1:3) and Mn2O3/SiO2 (3:1) nanocomposite was 2.39 eV and 1.69 eV respectively. The nanocomposites exhibited improved photocatalytic efficiency as compared to pure nanoparticles as a function of pH and mixing ratio. For instance, at pH 7.0, Mn2O3/SiO2 (1:3) nanocomposite has depicted maximum degradation efficiency of 68 % for degradation of MO as compared to Mn3O4/SiO2 (3:1) nanocomposite, Mn3O4 and SiO2 nanoparticles. However, at pH 2.0 Mn2O3/SiO2 (3:1) nanocomposite had shown maximum degradation efficiency of 99 % as compared to Mn2O3/SiO2 (1:3), Mn2O3 and SiO2 nanoparticles. The degradation reaction followed pseudo first order kinetics. At pH 7.0, the rate constant values of nanocomposites i.e. Mn2O3/SiO2(1:3) and Mn2O3/SiO2(3:1) comes out to be 4.68 × 10−3 min−1 and 2.49 × 10−3 min−1 respectively. At pH 2.0, the rate constant values calculated for Mn2O3/SiO2(1:3) nanocomposite and Mn2O3/SiO2(3:1) nanocomposite was 4.91 × 10−3 min−1 and 1.24 × 10−2 min−1 respectively. The easy fabrication of these nanocomposites coupled with facile tuning of their properties make them suitable contenders for efficient dye degradation in wastewater treatment.

Surface-engineered caterpillar-like silica nanocomposites for enhanced interparticle friction and interlock in shear thickening suspension

This study presents a novel method for fabricating surface-engineered caterpillar-like silica nanocomposites by combining rod-like nanorods with spherical nanoparticles to control aspect ratios and surface functionalization. This unique design facilitates functional assembly at the nanoscale. Additionally, we developed an innovative composite by encapsulating polyurethane elastomers within shear thickening fluid (STF)-impregnated Kevlar, significantly enhancing the flexibility and durability of the resulting STF/Kevlar/PU composite. Microstructural and chemical modifications were characterized, and detailed rheological analysis revealed a 165 % increase in viscosity and a substantial rise in storage modulus from 91.56 to 18,640 Pa, indicating improved surface morphology and roughness. These enhancements promoted stronger interparticle friction and rotational motion during flow. Impact resistance tests further demonstrated a 314 % increase in peak impact force, driven by frictional interactions between the dispersed caterpillar-like particles. The results confirmed that surface roughness and adhesive forces play a critical role in activating stress-dependent frictional contacts, a key mechanism behind the improved performance. These findings highlight the potential of these composites for mitigating penetration injuries and offer precise control over the shear-thickening transition in engineering applications, making them promising candidates for lightweight protective materials.

Unraveling the Effect of Strain Rate and Temperature on the Heterogeneous Mechanical Behavior of Polymer Nanocomposites via Atomistic Simulations and Continuum Models.

Polymer nanocomposites are characterized by heterogeneous mechanical behavior and performance, which is mainly controlled by the interaction between the nanofiller and the polymer matrix. Optimizing their material performance in engineering applications requires understanding how both the temperature and strain rate of the applied deformation affect mechanical properties. This work investigates the effect of strain rate and temperature on the mechanical properties of poly(ethylene oxide)/silica (PEO/SiO2) nanocomposites, revealing their behavior in both the melt and glassy states, via atomistic molecular dynamics simulations and continuum models. In the glassy state, the results indicate that Young's modulus increases by up to 99.7% as the strain rate rises from 1.0 × 10-7 fs-1 to 1.0 × 10-4 fs-1, while Poisson's ratio decreases by up to 39.8% over the same range. These effects become even more pronounced in the melt state. Conversely, higher temperatures lead to an opposing trend. A local, per-atom analysis of stress and strain fields reveals broader variability in the local strain of the PEO/SiO2 nanocomposites as temperature increases and/or the deformation rate decreases. Both interphase and matrix regions lose rigidity at higher temperatures and lower strain rates, blurring their distinctiveness. The results of the atomistic simulations concerning the elastic modulus and Poisson's ratio are in good agreement with the predictions of the Richeton-Ji model. Additionally, these findings can be leveraged to design advanced polymer composites with tailored mechanical properties and could optimize structural components by enhancing their performance under diverse engineering conditions.

Improving Shale Stability through the Utilization of Graphene Nanopowder and Modified Polymer-Based Silica Nanocomposite in Water-Based Drilling Fluids

Shale formations present significant challenges to traditional drilling fluids due to fluid infiltration, cuttings dispersion, and shale swelling, which can destabilize the wellbore. While oil-based drilling fluids (OBM) effectively address these concerns about their environmental impact, their cost limits their widespread use. Recently, nanomaterials (NPs) have emerged as a promising approach in drilling fluid technology, offering an innovative solution to improve the efficiency of water-based drilling fluids (WBDFs) in shale operations. This study evaluates the potential of utilizing modified silica nanocomposite and graphene nanopowder to formulate a nanoparticle-enhanced water-based drilling fluid (NP-WBDF). The main objective is to investigate the impact of these nanoparticle additives on the flow characteristics, filtration efficiency, and inhibition properties of the NP-WBDF. In this research, a silica nanocomposite was successfully synthesized using emulsion polymerization and analyzed using FTIR, PSD, and TEM techniques. Results showed that the silica nanocomposite exhibited a unimodal particle size distribution ranging from 38 nm to 164 nm, with an average particle size of approximately 72 nm. Shale samples before and after interaction with the graphene nanopowder WBDF and the silica nanocomposite WBDF were analyzed using scanning electron microscopy (SEM). The NP-WBM underwent evaluation through API filtration tests (LTLP), high-temperature/high-pressure (HTHP) filtration tests, and rheological measurements conducted with a conventional viscometer. Experimental results showed that the silica nanocomposite and the graphene nanopowder effectively bridged and sealed shale pore throats, demonstrating superior inhibition performance compared to conventional WBDF. Post adsorption, the shale surface exhibited increased hydrophobicity, contributing to enhanced stability. Overall, the silica nanocomposite and the graphene nanopowder positively impacted rheological performance and provided favorable filtration control in water-based drilling fluids.

Solvent effect, spectral (SERS and UV-Vis) and adsorption analysis of Gliadel (GL) anticancer drug with Ag/Au loaded silica nanocomposites

Drug delivery devices reduce drug molecule toxicity and nanostructure can be used to targeted drug delivery. A quantitative analysis of the interaction behavior of Gliadel (GL) with Ag/Au…SiO2 presented in this study in order to minimize drug molecule toxicity. The stabilized structure with the lowest energy conformer of GL in both the gas/water phases has been examined using potential energy surface (PES) analysis, after which the structure was optimized. In the reactivity study, silver/gold loaded silica nanocomposites formed by GL exhibit an increasing electrophilicity index, giving a characteristic to the systems. UV–Vis. analysis was studied to assess the excited state of the investigated complexes using time-dependent density function theory (TD-DFT) in both gas and water phases. The electron transfer within a molecule is determined by Frontier Molecular Orbitals, or FMOs. The charge distribution within the molecule was examined using a color-coded graphic representation of the molecular electrostatic potential (MEP) map. To the extent that to sort out whether a molecule was desirable for use as a medicine, the drug delivery procedure took into account its absorption, distribution, metabolism, and excretion (ADME) qualities. Finally, molecular docking with the selected proteins was examined using the complexes and pure.

Enhancing therapeutic efficacy and safety profile of Favipiravir through noble metal loaded silica nanocomposites: A quantum chemical and molecular docking study for COVID-19 treatment

Favipiravir (FAV) a promising therapeutic candidate for addressing COVID-19, has attracted significant attention in recent times. In an attempt to optimize its delivery and minimize its toxicity, this investigation delves into the utilization of gold, silver, and platinum loaded silica nano composites as dopants with FAV molecule, which serves as nano structured materials. The main goal of this research is to augment the efficiency of drug delivery and concurrently diminish the harmful effects associated with FAV administration. To achieve this, the structural and physicochemical characteristics of the nano composites are meticulously evaluated with quantum chemical calculations. A theoretical prediction of the interaction dynamics between FAV and the nanocomposites is conducted. The adsorption energies computed in this investigation indicate that FAV exhibits a greater attraction towards the Au, Ag, and Pt loaded silica nano composites. By the utilization of Surface Enhanced Raman Spectroscopy (SERS), the adsorption behavior of FAV and its interaction with the nano composites were examined. The addition of nano composites onto the surface of FAV led to notable alterations in the energy level of the frontier molecular orbitals, thereby leading to a reduction in the energy gaps. The examination of druglikeness makes a valuable contribution to the advancement of medication protocols related to FAV and offer valuable understanding into the bioactivity. Molecular docking was conducted on both the molecule (FAV) and its derivatives doped with silica nano composites, and the results explored the manner in which FAV and its derivatives interacted with the designated proteins. Overall, these findings proposed that the Au, Ag, and Pt loaded silica nano composites are efficient aspirants for the development of the FAV anti-COVID-19 drug delivery process.

Impact of an oligomer deep eutectic solvent on structure and properties of natural rubber vulcanizates and their nanocomposites

AbstractRubber nanocomposites exhibit strain softening under large‐amplitude oscillation shear and large‐strain cyclic tension while the softening behaviors are hard to regulate in industry. Herein, an oligomer deep eutectic solvent (DES) synthesized from polyethyleneglycol and tetrabutylammonium bromide is used to mediate the vulcanization and softening behaviors of natural rubber (NR) gums and their nanocomposites. The results show that DES could accelerate NR vulcanization and improve crosslinking density. For the hydrophilic silica nanocomposites, DES could greatly reduce tanδ and weaken weak strain overshoot accompanying Payne and lower percentages damping accompanying Mullins effects. The effects in nanocomposites filled with hydrophilic/hydrophobic silica and carbon black are investigated and compared. The investigation provides a new way for tailoring elasticity and dissipation of vulcanizate nanocomposites filled with hydrophilic silica.

Synthesis and spectroscopic analysis of Illite clay - silica nanocomposite

Synthesis and spectroscopic analysis of Illite clay - silica nanocomposite

Corrosion suppression and strengthening of the Al-10Zn alloy by adding silica nanorods

Aluminum alloys have been widely studied because of their current engineering applications. Due to their high strength and lightweight, cracking can easily initiate on their surface, deteriorating their overall functional and structural properties and causing environmental attacks. The current study highlights the significant influence of incorporating 1 wt% silica nanostructure in aluminum-10 zinc alloys. The characteristics of the composites were examined using Vickers hardness, tensile, and electrochemical testing (OCP, Tafel, and EIS) at various artificial aging temperatures (423, 443, and 463 K). Silica nanorods may achieve ultrafine grains, increase hardness by up to 13.8%, increase σUTS values by up to 79% at 443 K, and improve corrosion rate by up to 89.4%, surpassing Al-10 Zn bulk metallics. We demonstrate that silica nanorods contribute to the creation of a superior nanocomposite that not only limits failure events under loading but also resists corrosion. Our findings suggest that silica nanocomposite can produce unique features for use in a variety of automotive, construction, and aerospace applications. This improvement can be attributed mainly to the large surface area of nano-silica particles, which alters the Al matrix. Microstructural, mechanical, and electrochemical studies revealed that the effects of structure refinement were dependent on nano-silica.

Magnetic Mesoporous Silica Nanocomposite Supported Ionic Liquid/Cu as a Powerful and Highly Stable Catalyst for Chan-Lam Coupling Reaction

Magnetic Mesoporous Silica Nanocomposite Supported Ionic Liquid/Cu as a Powerful and Highly Stable Catalyst for Chan-Lam Coupling Reaction

Correction: Structural, magnetic, and photocatalytic properties of core–shell reversal nanocomposites of titanium-doped strontium ferrite and silica

Correction: Structural, magnetic, and photocatalytic properties of core–shell reversal nanocomposites of titanium-doped strontium ferrite and silica

Mechanical reinforcement by bridging chains in polymer nanocomposites

The adsorption-induced bridging of polymer chains between adjacent nanoparticles was studied in poly(vinyl acetate)/silica nanocomposites with different polymer molecular weights, interaction strengths, nanoparticle sizes, and silica loading fractions. The polymer bridging contribution is successfully decoupled from the apparent rubbery plateau modulus by subtracting the hydrodynamic and trapped chain entanglement contributions. The bridging modulus depends on the nearest interparticle surface distance through a power-law relation with a universal exponent −3. Polymer molecular weight can enhance the bridging modulus only when nanoparticles have a high density of adsorption sites due to the emergence of direct bridging of multiple particles by one chain in addition to the regular bridging through self-similar carpets. Our results illustrate that bridging chains can dominate modulus enhancement at nanoparticle's loading at about 10 vol% in polymer nanocomposites with long polymer chains and high surface silanol density.

Distribution of Mechanical Properties in Poly(ethylene oxide)/silica Nanocomposites via Atomistic Simulations: From the Glassy to the Liquid State.

Polymer nanocomposites exhibit a heterogeneous mechanical behavior that is strongly dependent on the interaction between the polymer matrix and the nanofiller. Here, we provide a detailed investigation of the mechanical response of model polymer nanocomposites under deformation, across a range of temperatures, from the glassy regime to the liquid one, via atomistic molecular dynamics simulations. We study the poly(ethylene oxide) matrix with silica nanoparticles (PEO/SiO2) as a model polymer nanocomposite system with attractive polymer/nanofiller interactions. Probing the properties of polymer chains at the molecular level reveals that the effective mass density of the matrix and interphase regions changes during deformation. This decrease in density is much more pronounced in the glassy state. We focus on factors that govern the mechanical response of PEO/SiO2 systems by investigating the distribution of the (local) mechanical properties, focusing on the polymer/nanofiller interphase and matrix regions. As expected when heating the system, a decrease in Young's modulus is observed, accompanied by an increase in Poisson's ratio. The observed differences regarding the rigidity between the interphase and the matrix region decrease as the temperature rises; at temperatures well above the glass-transition temperature, the rigidity of the interphase approaches the matrix one. To describe the nonlinear viscoelastic behavior of polymer chains, the elastic modulus of the PEO/SiO2 systems is further calculated as a function of the strain for the entire nanocomposite, as well as the interphase and matrix regions. The elastic modulus drops dramatically with increasing strain for both the matrix and the interphase, especially in the small-deformation regime. We also shed light on characteristic structural and dynamic attributes during deformation. Specifically, we examine the rearrangement behavior as well as the segmental and center-of-mass dynamics of polymer chains during deformation by probing the mobility of polymer chains in both axial and radial motions under deformation. The behavior of the polymer motion in the axial direction is dominated by the deformation, particularly at the interphase, whereas a more pronounced effect of the temperature is observed in the radial directions for both the interphase and matrix regions.

Modification of amino functionalized silica nanoparticles with L-proline and furanacrylic acid as novel composites for the efficient removal of methyl orange

The present study deals with the preparation of new composites in which L-proline (LP) and furnacrylic acid (FA) have been grafted on surface of amino functionalized silica nanoparticles (AFS). At first, AFS were prepared by sol-gel approach using tetraethoxysilane (TEOS) as silica source and aminopropyltriethoxysilane (APTES) as silica modifiers. Taking the advantage of amino group on AFS surface, LP and FA were easily grafted on silica surface to obtain LP grafted silica (AFS-LP) and FA grafted silica (AFS-FA) nanocomposites by post modification approach. As prepared composites were characterized by FTIR, SEM, XRD and TGA. The evidence of LP and FA on AFS was elucidated from the FTIR bands found at 1650–1698 cm−1 related to carbonyl group CO) of amide. Additionally, peaks observed at 2965 cm−1 (C-H stretching) of propyl groups and at 1050 cm−1 (Si-O-Si) indicated that the backbone of the material is preserved as silica. The micro images of SEM depicted that the AFS are spherical in shape and have more degree of monodispersivity whereas the SEM images of composites (AFS-LP and AFS-FA) have larger particle size and less degree of monodispersivity. Likewise, XRD peaks at 2θ (∼12°) revealed the mesoporosity of silica as well as hybrid silica and further depression in this peak in case of AFS-LP and AFS-FA depicted the existence of organic moieties on silica. TGA analysis depicted three decomposition steps (high weight loss) in case of AFS-LP and AFS-FA in contrast to two decomposition steps observed in case of AFS. The higher weight loss observed in the case of hybrid composites depicted the grafting of organic molecules on AFS. The prepared composites AFS-LP and AFS-FA were deployed to investigate their adsorption capacity to remove methyl orange (MO) from aqueous media. Experiments revealed that the composites have high adsorption capacity in acidic media (pH=2) with % removal of 85.05 % for AFS-LP and 81.70 % for AFS-FA. The experimental data was evaluated for adsorption isotherms and value of correlation factor (R2) was close to unity in case of Freundlich representing that the adsorption follows Freundlich isotherm. The data was also evaluated for kinetic models and higher values of R2 as well as closeness of experimental and calculated values of Qe predicted that adsorption of MO followed pseudo-second order kinetic model.

Synergistic effect of α-alumina integrated silica ceramic nanocomposites prepared using waste beverage cans and rice husk for corrosion protection application

In this study, we investigated the synergistic effect of α-alumina-integrated silica nanocomposites as a promising material for corrosion protection. We synthesized these nanocomposites in different proportions (90 wt% silica:10 wt% alumina (AS-1) and 70 wt% silica:30 wt% alumina (AS-2)) via ball milling using rice husk and waste beverage cans as the precursor source. XRD, FTIR and EDX analysis of α-Al2O3 integrated silica nanocomposites revealed distinct peaks corresponding to both silica and α-Al2O3 components, confirming the successful formation of the nanocomposites. FESEM and TEM analyses showed that the α-alumina and silica nanoparticles were agglomerated and inhomogeneous, with sizes ranging from 150 nm to 250 nm. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests showed that pure silica, AS-1, and AS-2 had corrosion rates of 1.7648, 0.4396, and 0.0610 mm/yr, respectively. AS-1 and AS-2 exhibited higher charge transfer resistance (Rct) values of 34.54 KΩ and 48.60 KΩ, respectively, compared to pure silica (24.4 KΩ). Nyquist and Bode plots revealed the improved corrosion resistance of α-alumina-integrated silica nanocomposites compared to pristine silica-based protective coatings on mild steel. It is noted that the amount of α-alumina content enhances the corrosion resistance efficiency of the nanocomposites. The synergistic effect of the α-alumina-integrated silica nanocomposites can be attributed to the improved barrier properties and forming a protective layer on the metal substrate, effectively mitigating the corrosion process.